Sectional and Utility Scaffold

Size: px
Start display at page:

Download "Sectional and Utility Scaffold"

Transcription

1 Sectional and Utility Scaffold Sectional Scaffold Utility Scaffold Drywall Lifts/Carts Handy Roll More than lifting

2 ASSEMBLY: DO NOT use damaged or deteriorated equipment. Begin assembly with base plates and mud sills. adjustable suspension scaffold constructed using a series of interconnected braced scaffold members or supporting structures to form a continuous scaffold. blocks, etc. under scaffold legs. When stacking scaffold frames, with fastening (lock) pins. base dimension. When height exceeds 3 times the smallest base dimension, when using side brackets, or when hoisting material, scaffold must be restrained from tipping by tying, guying, or other acceptable means. Use approved stairs or access ladder to climb scaffold. Fully deck each work level using metal catwalks, scaffold walkboards or approved scaffold plank. Pin stem and set lock on all casters before using. Use a diagonal horizontal brace (cat-a-corner) at base and every 20 ft. of height on rolling tower. USE: METAL CONDUCTS ELECTRICITY! DO NOT USE WHERE EQUIPMENT OR USER MAY CONTACT POWER LINES OR OTHER LIVE ELECTRICAL CIRCUITS. Inspect scaffold daily and before each use. DO NOT ride a moving scaffold. DO NOT use without guard DO NOT stand or sit on guard rails. DO NOT move scaffold from on top. DO NOT stand on or climb crossbraces. DO NOT use crossbraces for a platform support. DO NOT exert horizontal force DO NOT use boxes, ladders, or any other means to increase the working height. DO NOT overload check with DO NOT enter platform from the crossbrace side of scaffold. DO NOT use side brackets IN ADDITION TO THE ABOVE, FOLLOW ALL FEDERAL, OSHA, STATE AND LOCAL CODES AND REGULATIONS FOR THE PROPER USE OF THIS EQUIPMENT. For safety related questions, call (419) CIA/RFO Bil-Jax, Inc room. IMPROPER USE OF THIS EQUIPMENT WILL RE- SULT IN SERIOUS INJURY OR DEATH. Metal conducts electricity. Do not use this equipment in areas where contact may be made with power lines or other live electrical circuits. Failure to comply with the preceding warning will result in serious personal injury or death. User MUST maintain safe clearances at all times. Inspect daily and before each use do not use if damaged. Keep surface free of debris. Use only for designed purpose. Acid and other corrosive substances will seriously reduce the strength of the metal scaffolding components. Consult manufacturer if using near acid. Do not exceed manufacturer's rated capacity. Do not use ladder or any other means on platform to increase work height. Deck complete work platform area. Secure deck to prevent uplift with wire or other acceptable means. Do not use without guard rails and toeboards installed. To avoid hook damage, do not drop walkboards. Do not straighten bent hooks bent hooks MUST be replaced by the factory. Do not use this platform in any type of cantilever application. Never walk out onto or stand on any part of this platform which extends beyond its point of support. Never ride a moving scaffold. Use only on scaffolding which is in good condition, plumb, square, rigid and level, and which is erected in accordance with OSHA and ANSI codes and regulations. Only personnel familiar with OSHA and ANSI codes and regulations concerning the proper use of scaffolding shall be allowed to erect and/or use this equipment. ADDITIONALLY, this equipment must be used in full compliance with all applicable OSHA and ANSI codes and regulation for scaffolding and related equipment bil-jax, inc GFC LFT/COFR METAL CONDUCTS ELEC- TRICITY! DO NOT USE WHERE EQUIPMENT OR USER MAY CONTACT POWER LINES OR OTHER LIVE ELECTRICAL CIRCUITS. Bil-Jax, Inc Know Your Scaffold / Safety / Decals Side Panel Rivet & Cotter Snap Pin Hinge Pin Gravity Pig Tail Pin End Panel Toeboard Walkboard Diagonal Brace 5 x 5 Step Frame Insert Outrigger Caster Cat-A-Corner Squaring Brace SAFETY Department of Labor Reprinted from the August 30, 1996 Federal Registar 29 CFR Part 1926 Occupational Safety and Health Administration Safety Standards for Scaffolds Used in the Construction Industry; Final Rule The effective date for this Standard is November 29, 1996 with some provisions effective September 27, Taylor Parkway, Archbold, OH PART 1926 SUBPART L SCAFFOLDS SCOPE, APPLICATION AND DEFINITIONS APPLICABLE TO THIS SUBPART. (a) Scope and application. This subpart applies to all scaffolds used in workplaces covered by this Part. It does not apply to crane or derrick suspended personnel platforms, which are covered by Sec (g). The criteria for aerial lifts are set out exclusively in Sec (b) Definitions Adjustable suspension scaffold means a suspension scaffold equipped with a hoist)s) that can be operated by an employee(s) on the scaffold. Bearer (putlog) means a horizontal transverse scaffold member (which may be supported by ledgers or runners) upon which the scaffold platform rests and which joins scaffold uprights, posts, poles, and similar members. Boatswains chair means a single-point adjustable suspension scaffold consisting of a seat or sling designed to support one employee in a sitting position. Body belt (safety belt) means a strap with means both for securing it about the waist and for attaching it to a lanyard, lifeline, or deceleration device. Body harness means a design of straps which may be secured about the employee in a manner to distribute the fall arrest forces over at least the thighs, pelvis, waist, chest and shoulders, with means for attaching it to other components of a personal fall arrest system. Brace means a rigid connection that holds one scaffold member in a fixed position with respect to another member, or to a building or structure. Bricklayers square scaffold means a supported scaffold composed of framed squares which support a platform. Carpenters bracket scaffold means a supported scaffold consisting of a platform supported by brackets attached to building or structural walls. Catenary scaffold means a suspension scaffold consisting of a platform supported by two essentially horizontal and parallel ropes attached to structural members of a building or other structure. Additional support may be provided by vertical pickups. Chimney hoist means a multi-point adjustable suspension scaffold used to provide access to work inside chimneys. (See Multi-point adjustable suspension scaffold. ) Eye or eye splice means a loop with or without a thimble at the end of a wire rope. Fabricated decking and planking means manufactured platforms made of wood (including laminated wood and solid sawn wood planks), metal or other materials. Fabricated frame scaffold (tubular welded frame scaffold) means a scaffold consisting of a platform(s) supported on fabricated end frames with integral posts, horizontal bearers, and intermediate members. Failure means load refusal, breakage, or separation of component parts. Cleat means a structural block used at the end of a platform to prevent the platform from slipping off its supports. Cleats are also used to provide footing Load refusal is the point where the ultimate strength is exceeded. Float (ship) scaffold means a suspension scaffold consisting of a braced on sloped surfaces such as crawling boards. Competent person means one who is capable of identifying existing and platform resting on two parallel bearers and hung from overhead supports by ropes of fixed length. predictable hazards in the surroundings or working conditions which are unsanitary, hazardous, or dangerous to employees, and who has authorization to take prompt corrective measures to eliminate them. Continuous run scaffold (runs scaffold) means a two-point or multi-point Form scaffold means a supported scaffold consisting of a platform supported by brackets attached to formwork. Guardrail system means a vertical barrier consisting of, but not limited to, toprails, midrails, and posts, erected to prevent employees from falling off a scaffold platform or walkway to lower levels. Hoist means a manual or power-operated mechanical device to raise or lower a suspended scaffold. Horse scaffold means a supported scaffold consisting of a platform supported by construction horses (saw horses). Horse scaffolds constructed of metal are sometimes known as trestle scaffolds. Independent pole scaffold (see Double pole scaffold ). Interior hung scaffold means a suspension scaffold consisting of a platform suspended from the ceiling or roof structure by fixed length supports. Coupler means a device for locking together the tubes of a tube and coupler scaffold. Crawling board (chicken ladder) means a supported scaffold consisting of a plank with cleats spaced and secured to provide footing, for use on sloped surfaces such as roofs. Deceleration device means any mechanism, such as a rope grab, rip-stitch lanyard, specially-woven lanyard, tearing or deforming lanyard, or automatic self-retracting lifeline lanyard, which dissipates a substantial amount of energy during a fall arrest or limits the energy imposed on an employee during Ladder jack scaffold means a supported scaffold consisting of a platform resting on brackets attached to ladders. fall arrest. Double pole (independent pole) scaffold means a supported scaffold consisting of a platform(s) resting on cross beams (bearers) supported by Ladder stand means a mobile, fixed-size, self-supporting ladder consisting of a wide flat tread ladder in the form of stairs. ledgers and a double row of uprights independent of support (except ties, guys, braces) from any structure. Landing means a platform at the end of a flight of stairs. Large area scaffold means a pole scaffold, tube and coupler scaffold, systems scaffold, or fabricated frame scaffold erected over substantially the entire work area. For example: a scaffold erected over the entire floor area of a Equivalent means alternative designs, materials or methods to protect against a hazard which the employer can demonstrate will provide an equal or greater degree of safety for employees than the methods, materials or designs specified in the standard. Lean-to scaffold means a supported scaffold which is kept erect by tilting it toward and resting it against a building or structure. Lifeline means a component consisting of a flexible line that connects to an anchorage at one end to hang vertically (vertical lifeline) or that connects to Exposed power lines means electrical power lines which are accessible to employees and which are not shielded from contact. Such lines do not include extension cords or power tool cords. anchorages at both ends to stretch horizontally (horizontal lifeline) and which serves a means for connecting other components of a personal fall arrest system to the anchorage. Lower levels means areas below the level where the employee is located and to which an employee can fall. Such areas include, but are not limited to, ground levels, floors, roofs, ramps, runways, excavations, pits, tanks, materials, water, and equipment. Mason s adjustable supported scaffold (see Self-contained adjustable scaffold ). Mason s multi-point adjustable suspension scaffold means a continuous run suspension scaffold designed and used for masonry operations. Maximum intended load means the total load of all persons, equipment, tools, materials, transmitted loads, and other loads reasonably anticipated to be applied to a scaffold or scaffold component at any one time. Mobile scaffold means a powered or unpowered, portable, caster or wheelmounted supported scaffold. Multi-level suspended scaffold means a two-point or multi-point adjustable suspension scaffold with a series of platforms at various levels resting on common stirrups. Multi-point adjustable suspension scaffold means a suspension scaffold consisting of a platform(s) which is suspended by more than two ropes from overhead supports and equipped with means to raise and lower the platform to desired work levels. Such scaffolds include chimney hoists. Needle beam scaffold means a platform suspended from needle beams. Open sides and ends means the edges of a platform that are more than 14 inches (36cm) away horizontally from a sturdy, continuous, vertical surface (such as a building wall) or a sturdy, continuous, horizontal surface (such as a floor), or a point of access. Exception: For plastering and lathing operations the horizontal threshold distance is 18 inches (46cm). Outrigger means the structural member of a supported scaffold used to increase the base width of a scaffold in order to provide support for and increased stability of the scaffold. Outrigger beam (Thrustout) means the structural member of a suspension scaffold or outrigger scaffold which provides support for the scaffold by extending the scaffold point of attachment to a point out and away from the structure or building. Outrigger scaffold means a support scaffold consisting of a platform resting on outrigger beams (thrustouts) projecting beyond the wall or face of the building or structure, the inboard ends of which are secured inside the building or structure. Overhand bricklaying means the process of laying bricks and masonry units such that the surface of the wall to be jointed is on the opposite side of 1 of 6 the wall from the mason, requiring the mason to lean over the wall to complete the work. It includes mason tending and electrical installation incorporated into the brick wall during the overhand bricklaying process. The following safety tips are offered by the engineering department of Bil-Jax, Inc. as guidelines in avoiding job-site situations that could prove dangerous to scaffold workmen. CheCk Safety CodeS: OSHA, state and local safety codes should be consulted; and approval obtained from Building Safety and Industrial Commission on scaffold tips. InSpeCt and CheCk: Take no chances. Inspect the scaffold set up after erection and daily while in use. Don't remove or allow removal of, any parts without the OK from the proper authorities. When wire rope is used, inspect it on each job. BegIn WIth good footing: Use base plates, sills or footers (or combination) on solid ground; make sure scaffold is leveled or plumbed. reject damaged parts: Bent or otherwise damaged end frames or braces should not be used. Put them aside for replacement. For repair, call Bil-Jax, Inc. don't Short-Change BraCIng: Use bracing at all points provided; add extra braces if needed to insure stability. tie SCaffold to the BuIldIng: Scaffolding should be tied to the structure using heavy wire or tie-in devices. The first vertical tie should be at the maximum height of 4 times the narrowest base dimension. Additional ties are not to exceed 26 feet vertically. Maximum horizontal distance between ties is not to exceed 30 feet. don't overload SCaffoldIng: Follow the safe load capacities as given by the scaffold manufacturer. There's a limit even to what steel can support. A 4-to-1 safety factor must be figured on scaffolding. use Metal CatWalkS, platforms; Where available. If wood plank is used, it must be scaffold grade or better. Inspect thoroughly before every job to make sure it is free from breaks, knots, cracks or warpage. Decking should be full width. don't ride MovIng SCaffold; and remember scaffold units are limited in height to 4* times their narrowest base dimension (unless base is widened by outriggers, or more end frames; or tied into building.) Always keep casters locked. (except to re-spot) *Exceptions: 3 times in CA, OH, OR, MT, ME. Bil-Jax, Inc fire police ambulance don't ClIMB BraCeS: Use the steps provided on most steel scaffolds to climb up to or down from work levels. Use scaffold climbing ladders where required. protect WorkIng levels: Use overhead canopies to protect workers on lower work levels when work is being done overhead. Rope off unsafe areas underneath scaffold or provide wire mesh around work area. Page 1 of 2 Tips on scaffold safety Do not use where user can come in contact with live power. use double guard rails; and toeboards on exposed sides at platform heights of 6 feet or more. REPLACEMENT DECALS WARNING IMPROPER USE OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH. DO NOT use unstable objects such as boxes, bricks, concrete Use only leveling jacks (maximum extension of 12 inches) to adjust to uneven surfaces. always use insert pins and secure both ends of insert pins Maximum free-standing height equals 3 times the smallest rails or toeboards installed at all work levels. on top of a free standing scaffold. your scaffold dealer for safe working loads. on scaffold equipped with casters. CAP. 75# PSF WARNING PIN TO SCAFFOLD LEG BEFORE USE. SET LOCK BEFORE CLIMBING AND USING TOWER. DO NOT USE IF LOCK IS FAULTY. CCIG/FFO Bil-Jax, Inc WARNING Pin caster to extension before use. Leveling jack extension and/or leveling caster must be held securely within frame leg by Leveling Stem Retainer. Set caster lock before climbing and using scaffold. Do not use if caster lock is faulty. UII/FFO WARNING: Print Date LL CAP. 75# PSF Courtesy of Archbold, Ohio POST WHERE WORKMEN CAN SEE name phone WARNING PERSONNEL BRACKET MAXIMUM CAPACITY LBS. DO NOT EXCEED. FOLLOW ALL FEDERAL, OSHA, STATE AND LOCAL REGULATIONS FOR THE PROPER USE OF THIS EQUIPMENT. For personnel use only. DO NOT use for storage of material. When side bracket is in use, scaffold tower must be restrained from tipping by tying, guying or other acceptable means. DO NOT use on scaffolding equipped with casters. Pin securely to frame before use. When in use, all open sides of work platform must have guard rails installed. Inspect daily and before each use. DO NOT use if damaged. FAILURE TO COMPLY WITH THE ABOVE REGU- LATIONS MAY RESULT IN SERIOUS INJURY OR DEATH. Part Number LL LL LL LL LL LL LL LL Committment to safety package (includes - 1 Scaffold safety video, 20 frame decals, 25 LL scaffold safety packets, and a laminated certificate. Tips on scaffold safety / safety rulse OSHA safety and health regulations for construction Recommended scaffold erection procedures Caution envelope with wire Instructions for erecting rolling towers Scaffold safety packet (includes - LL , LL , LL , LL , LL ) Scaffold check guide cards Part Number Panel guard caution decal Caster decal (used on all BilJax casters) Leveling caster / leveling jack extension decal Scaffold frame caution decal Personnel bracket warning decal Guard railing decal Walkboard / catwalk caution decal (Tuf-N-Lite) Hoist arm warning decal Expanded metal walkboard / catwalk decal Page 2 Toll Free: Visit us at:

3 Frames Frame Tube Sizes /2 1-5/8 1-11/16 Tube Size 5 Frame with 1 1/2 Leg O.D. (weighs 10% less than catalog listings) 6 Frame with 1 5/8 Leg O.D. (weighs same as catalog listings) 7 Frame with 1 11/16 O.D. (weighs 5% more than catalog listings) Frame Lock Types J-Lock U-Lock C-Lock F-Lock T-Lock Lock Type J-Lock C-Lock T-Lock U-Lock F-Lock J-Lock use with notched braces C-Lock use with holed braces T-Lock use with holed braces U-Lock use with holed braces F-Lock use with holed braces STEP FRAMES - specify tube size and lock type Weight 5 W x 2 H Frame 23 5 W x 3 H Frame 27 5 W x 4 H Frame 33 5 W x 5 H Frame 39 5 W x 6 H Frame 45 5 W x 6 4 H Frame 54 5 W x 6 6 H Frame 47 Other step frames available - Contact factory OPEN END FRAMES - specify tube size, lock type, and cane type Weight 3 W x 6 4 H Frame 43 3 W x 6 6 H Frame 40 4 W x 6 4 H Frame 51 4 W x 6 6 H Frame 46 5 W X 6 4 H Frame 54 5 W x 6 6 H Frame 50 Other open end frames available - Contact factory Closed Cane 05 Open Cane 25 DOUBLE STEP FRAMES - specify tube size and lock type Weight 5 W x 3 H Frame 27 5 W x 4 H Frame 35 5 W x 4 6 H Frame 41 5 W x 5 H Frame 43 5 W x 6 H Frame 51 5 W x 6 4 H Frame 54 5 W x 6 6 H Frame 53 Other double step frames available - Contact Factory All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 3

4 Frames (cont.) / Rolling Tower Packages LADDER FRAMES - specify tube size and lock type Weight Weight 28 W x 3 H Frame* 16 3 W x 5 H Frame W x 4 H Frame* 21 3 W x 6 H Frame W x 5 H Frame* 26 4 W x 3 H Frame W x 6 H Frame* 31 4 W x 4 H Frame 29 3 W x 3 H Frame W x 5 H Frame 36 3 W x 4 H Frame 24 4 W x 6 H Frame 43 *Exact overall width measurement is needed when ordering 28 wide frames Other ladder frames available - Contact factory OPEN LADDER FRAMES - specify tube size and lock type (12 Rung Spacing) Weight 5 W x 6 4 H Frame 56 5 W x 6 6 H Frame 57 Other open ladder frames available - Contact factory CENTER ACCESS FRAMES - specify tube size and lock type (12 Rung Spacing) Weight 5 W x 2 H Frame 24 5 W x 3 H Frame 28 5 W x 4 H Frame 34 5 W x 5 H Frame 39 5 W x 6 H Frame 55 Other center access frames available - Contact factory SIDEWALK FRAMES - specify tube size and lock type Weight 6 W x 7 8 H Frame furnished with Hex Lock Nut 65 Other sidewalk frames available - Contact factory PEDESTAL SCAFFOLD FRAME - specify tube size and lock type Weight Pedestal Scaffold Frame 37 Replacement Frame Only 17 Replacement Leg Only 10 ROLLING TOWER PACKAGES - 5 Wide - specify tube size Part Number (5, 6, 7)z Range Work Ht. Weight 7 Lengths ST-RU0711-( ) ST-RU0716-( ) ST-RU0716-( ) OR ST-RU0716-( ) OR ST-RU0716-( ) OR Lengths ST-RU1011-( ) ST-RU1018-( ) ST-RU1016-( ) OR ST-RU1021-( ) OR ST-RU1026-( ) OR ST-RU1031-( ) OR ST-RU1036-( ) OR Page 4 Toll Free: Visit us at:

5 Pin Options / Fastening Pins / Braces INSERT PINS - specify tube size _ Part Number (5, 6, 7) Weight Pin with 1 collar (fits tube size 5) 90/ct Pin with 1/2 collar (fits tube size 6) 90/ct Pin with 1/8 collar (fits tube size 5) 70/ct Pin with 1/8 collar (fits tube size 6) 90/ct Pin without collar (fits tube size 6) 60/ct Pin with special collar (fits tube sizes 6, 7) 100/ct INSERT ATTACHMENT OPTIONS - specify tube size Part Number (5, 6, 7) Weight Rivet and cotter attachment Spring rivet attachment Drive pin attachment FASTENING PINS Rivet pin with cotter Rivet pin with cotter Drive pin for permanent attachment (tube size 6) Drive pin for permanent attachment (tube size 7) Spring rivet Gravity pig tail pin Snap pin /2 Snap pin /2 Snap pin Hinge pin Hinge pin 6.6 CAT-A-CORNER SQUARING BRACES - specify tube size Part Number (5, 6, 7) Weight Squaring brace for a 5 wide x 7 long tower Squaring brace for a 5 wide x 8 long tower Squaring brace for a 5 wide x 10 long tower 20 Other Cat-A-Corner squaring braces available. Contact Factory GALVANIZED DIAGONAL BRACES - specify end type and lock spacing Weight Lock 5 Brace 9 Spacing 7 Brace 12 Frame 8 Brace 14 Spacing 10 Brace 17 Hole End Notch End Other diagonal braces available. Contact Factory DOUBLE HOLE GALVANIZED DIAGONAL BRACES - 36 & 48 lock spacing Hole end type only Spacing brace Spacing brace Spacing brace 17 Other diagonal braces available. Contact Factory All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 5

6 Braces / Leveling Jacks / Base Plates / Guard Rails ARM BRACES /4 lock spacing spacing brace - hole end spacing brace - hole end spacing brace - hole end spacing brace - notch end 15 Hole End Notch End spacing brace - notch end 19 Other arm braces available. Contact Factory LEVELING JACKS - specify tube size Part Number (5, 6, 7) Weight * Rigid jack 24 stem with 15 adjustment * Swivel jack 24 stem with 15 adjustment Extension 15 adjustment with retainer kit Leveling stem retainer pl Plated rigid jack 24 stem with 15 adjustment pl Plated swivel jack 24 stem with 15 adjustment Other leveling jacks available. Contact Factory *To fit tube sizes 6 and 7, select 6 in the part number BASE PLATES / RUBBER PAD - specify tube size Part Number (5, 6, 7) Weight Rigid base plate - 4 stem Swivel base plate - 4 stem Rubber pad for base plate.5 CASTERS - specify tube size Part Number (5, 6, 7) Weight wheel size - 4 stem size lb capacity (cast iron) wheel size - 4 stem size lb capacity (plastic) GUARD RAIL POSTS - specify tube size Part Number (5, 6, 7) Weight Corner guard rail post - B-lock Corner guard rail post - F-lock Guard rail post - U-lock Corner guard rail post - U-lock 5.5 GUARD RAILS - GALVANIZED End rail - 28 spacing End rail - 36 spacing End rail /2 spacing (fits tube size 5) End rail - 48 spacing (fits tube sizes 6, 7) End rail /2 spacing (fits tube size 5) End rail - 60 spacing (fits tube sizes 6, 7) Side rail - 7 spacing Side rail - 8 spacing Side rail - 10 spacing 8 Other side guard rail sizes available. Contact factory Page 6 Toll Free: Visit us at:

7 Guard Rails / Toeboards / Easi-Guard System / Walkboards INTERMEDIATE GUARD RAIL FOR OPEN END TYPE FRAMES Intermediate side guard rail panel Intermediate side guard rail panel Intermediate side guard rail panel Wide Intermediate end guard rail panel 21.5 Other intermediate guard rail panel sizes available 6 STEEL TOEBOARDS TOEBOARD CLIPS End toeboard 26 5/8 (fits tube sizes 5,6) End toeboard 26 5/16 (fits tube size 7) End toeboard 36 (fits tube sizes 5, 6, 7) End toeboard 46 1/2 (fits tube size 5) End toeboard 48 (fits tube sizes 6, 7) End toeboard 58 1/2 (fits tube size 5) End toeboard 60 (fits tube sizes 6, 7) Side toeboard 7 (fits tube sizes 5, 6, 7) Side toeboard 8 (fits tube sizes 5, 6, 7) Side toeboard 10 fits tube sizes (5, 6, 7) Toeboard clip Corner toeboard bracket.5 EASI-GUARD SYSTEM - specify tube size Part Number (5, 6, 7) Weight Mid-post End panel 28 with toeboard End panel 36 with toeboard End panel 48 with toeboard 21 End panel End panel 60 with toeboard Side panel Side panel Side panel Mid-post Side panel Side toeboard 7 steel Side toeboard 8 steel 10 Toeboard Side toeboard 10 steel 14.5 SWING GATE Swing gate for 5 wide open end frames 22 X-PANDED STEEL WALKBOARD - STEEL FRAME WITH EXPANDED STEEL DECK Wide x 7 long - 75 psf capacity Wide x 7 long - 75 psf capacity Wide x 8 long - 75 psf capacity Wide x 7 long - 75 psf capacity Wide x 8 long - 75 psf capacity Wide x 7 long - 75 psf capacity 62 Other side guard rail sizes available. Contact factory All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 7

8 Walkboards TUF-N-LITE WALKBOARD ALUMINUM FRAME WITH PLYWOOD DECK 7/16" 1-5/16" Type A Hook* Type B Hook 2 4 Type A part numbers listed. For Type B replace red 2 with a 4 in the part number TUF-N-LITE WALKBOARD REPLACEMENT PARTS Aluminum hook replacement kit Plywood deck replacement Aluminum cross member Part Number Part Number Aluminum rail 4 mem / punch /4-20 x 1S / tap screw Aluminum rail 3 mem / punch /16 drive rivet Aluminum rail 4 mem / punch Plywood for Aluminum rail 3 mem / punch Plywood for Aluminum rail 4 mem / punch Plywood for Lock - swivel assembly, heavy duty A Plywood for Lock - swivel assembly, heavy duty B Conversion kit 2-bolt to 4 bolt Aluminum hook type A replacement kit Aluminum hook type B replacement kit Aluminum cross member for 19 walkboard Aluminum cross member for 28 walkboard Aluminum cross member for 32 walkboard Other Tuf-N-Lite replacement parts available. Contact factory. X-TRU-LITE WALKBOARD 7100 SERIES - ALUMINUM FRAME AND DECK /4 Wide x 7 long - 75 psf capacity /4 Wide x 10 long - 75 psf capacity 40 Other X-Tru-Lite walkboard sizes available. Contact factory. X-TRU-LITE WALKBOARD REPLACEMENT PARTS OUTRIGGER - specify tube size (5, 6, 7) Wide x 7 long - 75 psf capacity Wide x 10 long - 50 psf capacity Wide x 10 long - 75 psf capacity Wide x 7 long - 75 psf capacity Wide x 10 long - 50 psf capacity Wide x 7 long - 75 psf capacity Wide x 10 long - 50 psf capacity Wide x 7 long - 75 psf capacity Wide x 10 long - 50 psf capacity Wide x 7 long - 50 psf capacity 47 Other Tuf-N-Lite walkboeard sizes available. Contact factory End Support / 19 X-Tru-Lite Aluminum hook repair kit - 1 hole 4 Part Number (5, 6, 7) Weight wide outrigger 14 Page 8 Toll Free: Visit us at:

9 Brackets / Hoist Arm / Outrigger / Putlogs SIDE AND END BRACKETS - specify tube size Part Number Capacity Weight SIDE BRACKETS Saddle hanger with tube end 500 lb Saddle hanger with tube end 500 lb Saddle hanger with tube end 500 lb Adjustable saddle hanger with tube end 500 lb Saddle hanger with plate end 500 lb Saddle hanger with plate end 500 lb Angle iron hanger - side hang-on with tube end 500 lb Angle iron hanger - side hang-on with tube end 500 lb Angle iron hanger - side hang-on with tube end 500 lb Adjustable angle iron hanger with tube end 500 lb 14 END BRACKETS End and side hang-on with tube end 500 lb End and side hang-on with tube end 500 lb End and side hang-on with tube end 500 lb 14 END GUARD RAIL FOR SIDE BRACKET End guard rail for 20 to 30 side bracket 19 HOIST ARM - WELL WHEEL - TIE BRACE Swivel head hoist arm Well wheel Scaffold tie brace 11 PUTLOGS Putlog Trussed putlog Putlog Putlog - trussed putlog Putlog - trussed Putlog Putlog - trussed Putlog - trussed Putlog - trussed Putlog - trussed Putlog - trussed 118 Other putlog sizes available. Contact factory. PUTLOG ACCESSORIES Putlog angle hanger Offset insert saddle (tube size 5) Offset insert saddle (tube size 6) Offset insert saddle (tube size 7) Insert saddle (tube size 5) Insert saddle (tube size 6) Insert saddle (tube size 7) Putlog support 8 long with clamps Putlog spreader - 5 frame sp (tube size 6) Putlog spreader - 5 frame sp (tube size 5) Putlog spreader - 7 frame sp (tube size 5) 24 Other putlog accessories available. Contract factory. All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 9

10 Clamps / Brackets / Replacement Parts / Stair Tower Components DROPPED FORGED CLAMPS BRACKETS AND CLAMPS REPLACEMENT PARTS / BRACE LOCK PARTS Swivel clamp with Eye bolt - fits 1.625, 1.69, 1.9 tube diamater Rigid clamp with Eye bolt - fits 1.625, 1.69, 1.9 tube diamater Swivel clamp with Eye bolt - fits 1.69 and 1.9 tube diamater Rigid clamp with Eye bolt - fits 1.69 and 1.9 tube diamater Parallel tube clamp Bracket for hole or notched brace Bracket for hole brace Clamp for notched brace Clamp for hole brace B-Lock clamp (tube size 5) B-Lock clamp (tube size 6, 7).5 Part Number Part Number Desciption Half outrigger clamp Lever tail nut 5 long Putlog clamp hook /1 Brace rivet with 3 washers Gooser brace slide /50 Package 50 brace rivets with 150 washers Leveling nut (1 7/16 ) U-Bolt only - Putlog angle hanger Leveling nut (1 1/4 ) Thumb screw - 3/8 diamater x 1 1/4 long /2 set screw Part Number Part Number Desciption A C-Lock with stud pin F-Lock complete C-Lock stud U-Lock complete C-Lock slide J-Lock stud 1/ /50 C-Lock washer J-Lock pin 3/8 x 3/ /50 C-Lock roll pin J-Lock wing nut 1/ T-Lock complete TUF-N-LITE HINGED LADDER BOARD - ALUMINUM FRAME, PLYWOOD DECK, ATTACHED LADDER STAIR TOWER COMPONENTS Wide x 7 long - 75 psf capacity Wide x 8 long - 50 psf capacity Wide x 10 long - 50 psf capacity 81 Part Number Part Number Stair platform rest (tube size 5) Outside handrail (top section) Stair platform rest (tube size 6) Inside handrail (top section) Stair platform rest (tube size 7) Wide stair section Open frame safety guard Wide stair section Outside handrail wide stair section Inside handrail Intermediate catwalk 28 wide x 7 long with guardrail Hinged platform 28 wide x 7 long expanded steel Wide x 7 Long expanded steel catwalk - 75 psf capacity BilJax offers a heavy duty stair tower for worker access to buildings, bridges, observation towers, or renovation done inside or outside. The stairs can also be used for access in a scaffold set-up. Page 10 Toll Free: Visit us at:

11 Access Ladder / Climbing Ladder ACCESS LADDER SYSTEM (see below image) CLIMBING LADDER - TUBULAR TYPE (see below image) Top hinged platform Access ladder (use with 6 6 high frame) Handrails (pair) Platform rest (tube size 5) (2 required at 1st tier only) Platform rest (tube size 6, 7) (2 Required at 1st tier only) Top hinged platform 28 x Top hinged platform 28 x Top hinged platform 28 x Top section Ladder section Ladder section Support bracket (tube size 5) Support bracket (tube size 6, 7) 5.5 CANOPY TOP / WEATHER PROTECTION CLIP (see below image) ADDITIONAL ILLUSTRATIONS Canopy top with adjustable extension - 5 W x 1 H (tube size 6) Canopy Top with adjustable extension - 5 W x 1 H (tube size 7) Canopy top with adjustable extension - 5 W x 1 H (tube size 5) Weather protection clips 8 L 9 (qty. 100) 16 ACCESS LADDER SYSTEM CLIMBING LADDER TUBULAR TYPE CANOPY TOP WEATHER PROTECTION CLIP Maximum 10 6 Up to 4 All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 11

12 Pro-Jax Scaffold Packages / Guard Rail PRO-JAX UTILITY SCAFFOLD PACKAGES WITH PLYWOOD DECK WALKBOARDS Single Unit Part Number Includes Weight Length Platform Ht Range Guard Rails Outriggers No No Yes No Yes Yes Yes Yes No No Yes No Yes Yes Yes Yes No No Yes No Yes Yes Yes Yes 645 PRO-JAX UTILITY SCAFFOLD ADDITIONAL HEIGHT PACKAGES Length x 39 height unit Length x 65 height unit Length x 39 height unit Length x 65 height unit Length x 39 height unit Length x 65 height unit 123 PRO-JAX GUARD RAIL PACKAGES, OUTRIGGER PACKAGES, AND LEVELING EXTENSION Single Unit w/ Guard Rail Single Units w/ Guard Rail & 18 Wide Outriggers Complete guard rail package (2 pieces) Complete guard rail package (2 pieces) Complete guard rail package (2 pieces) Wide outrigger package (4 pieces) Wide outrigger package (4 pieces) Leveling extension Page Toll Free: Visit us at:

13 Pro-Jax Replacement Parts & Components / Handy Roll PRO-JAX REPLACEMENT PARTS L-Pin replacement kit for platform arm brace Wind latch replacement kit Saf-T-Lok replacement kit.40 PRO-JAX COMPONENTS High ladder frame ladder frame Base extension unit Platform arm brace Platform arm brace Platform arm brace Plywood deck Plywood deck Plywood deck Top hinged plywood deck Top hinged plywood deck Top hinged plywood deck Expanded metal deck Expanded metal deck Explanded metal deck Combination guard panel Combination guard panel Combination guard panel Wide outrigger Wide outrigger Wide outrigger Intermediate guard rail Intermediate guard rail Intermediate guard rail Adjustable leg with rubber pad Caster lb capacity with 2 snap pin (trailing edge brake lock) Caster lb capacity with 2 snap pin - P HANDY ROLL SCAFFOLDING 4-CASTER UNITS Handy roll scaffold 4-caster unit with steel platforms - 24 wide x 48 long x 39 high Handy roll scaffold 4-caster unit with steel platforms - 24 wide x 48 long x 51 high Handy roll scaffold 4-caster unit with steel platforms - 27 wide x 64 long x 63 high All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 13

14 Drywall Cart / Drywall Lift DRYWALL CART YE Part Number Capacity Weight YE Model DC 3000 LD, light duty with plastic casters ( swivel - 2 rigid) - 23 wide x 50 long x 47 high YE Model DC 3000 MD, medium duty with steel casters (2 swivel - 2 rigid) - 23 wide x 49 long x 47 high YE Model DC 3000 EX, heavy duty with steel casters (2 swivel - 2 rigid) - 28 wide x 50 long x 47 high DRYWALL LIFT Part Number Capacity Weight Model DL 100 Steel - 5 to 10 lift adjustment Model DL 125 Steel - 5 to 12 lift adjustment Model DL 150 Steel - 5 to 15 lift adjustment Scaffold Safety Guidelines - recommended by Scaffolding, Shoring & Forming Institute It shall be the responsibility of all employers and employees to read and comply with the following common sense guidelines which are designed to promote safety in the erecting and dismantling of scaffolds. These guidelines do not purport to be all-inclusive nor to supplant or replace other additional safety and precautionary measures to cover usual or unusual conditions. Local, State or Federal statute or regulations shall supersede these guidelines if there is a conflict and it is the responsibility of each employee to comply. GENERAL GUIDELINES I. POST THESE SCAFFOLDING SAFETY GUIDELINES in a conspicuous place and be sure that all persons who erect, dismantle or use scaffolding are aware of them. II. FOLLOW ALL STATE, LOCAL AND FEDERAL CODES, ORDINANCES AND REGULATIONS pertaining to scaffolding because they may be more restrictive. For example, height or width requirements may vary. III. SURVEY THE JOB SITE A survey shall be made of the job site for hazards, such as untampered earth fills, ditches, debris, high tension wires, unguarded openings, and other hazardous conditions created by other trades. These conditions shall be corrected or avoided as noted in the following sections. IV. INSPECT ALL EQUIPMENT BEFORE USING Never use any equipment that is damaged or defective in any way. V. KEEP ALL EQUIPMENT IN GOOD REPAIR Avoid using corroded equipment the strength of corroded equipment is not known. VI. INSPECT ERECTED SCAFFOLDS DAILY or at the beginning of every shift to be sure that they are maintained in safe condition. VII. NEVER USE EQUIPMENT FOR PURPOSES OR IN WAYS FOR WHICH IT WAS NOT INTENDED. VIII. REPORT ANY UNSAFE CONDITION. NEVER TAKE CHANCES Do not work on scaffolds if your physical condition is such that you feel dizzy or unsteady in any way. IX. WORKING UNDER THE INFLUENCE OF ALCOHOL OR ILLEGAL DRUGS IS STRICTLY PROHIBITED. X. CONSULT YOUR SCAFFOLDING SUPPLIER NEVER TAKE CHANCES Consult manuals and instructions provided by the supplier; scaffolding is his business. GUIDELINES FOR ERECTION AND USE OF SCAFFOLDS A. PROVIDE ADEQUATE SILLS for scaffold posts and use base plates. B. USE ADJUSTING SCREWS or other approved conditions. C. PLUMB AND LEVEL ALL SCAFFOLDS as the erection proceeds. Do not force braces to fit level the scaffold until proper fit can be made easily. D. BRACING. Each frame or panel shall be braced by horizontal bracing, cross bracing, diagonal bracing or any combination thereof for securing vertical members together laterally. All brace connections shall be made secure, in accordance with manufacturers recommendations. E. DO NOT CLIMB CROSS BRACES. Use only an access (climbing) ladder, access steps, frame designed to be climbed or equivalent safe access to scaffold. F. TIE RUNNING SCAFFOLD TO WALL or structure when the height exceeds* four (4) times the minimum scaffold base dimension. The first vertical and longitudinal tie shall be placed at this point. Vertical ties shall be repeated at intervals not greater than 26 feet. Longitudinal ties shall be placed at each end and at intervals not greater than 30 feet. Ties must prevent the scaffold from tipping into or away from the wall or structure. G. WHEN SCAFFOLDS ARE TO BE PARTIALLY OR FULLY ENCLOSED, specific precautions must be taken to assure frequency and adequacy of ties attaching the scaffolding to the building due to increased load conditions resulting from effects of wind and weather. The scaffolding components to which the ties are attached must also be checked for additional loads. H. WHEN FREE STANDING SCAFFOLD TOWERS exceed* four times their minimum base dimension vertically, they must be restrained from tipping. I. DO NOT ERECT SCAFFOLDS NEAR ELECTRICAL POWER LINES UNLESS PROPER PRECAUTIONS ARE TAKEN. Consult the power service company for advice. J. DO NOT USE ladders or makeshift devices on top of scaffolds to increase the height. K. DO NOT EXCEED MANUFACTURERS RECOMMENDED LOAD RATING. L. EQUIP AND MAINTAIN ALL PLATFORMS with proper guardrails, midrails, and toeboards along all open sides and ends of scaffold platforms. M. ALL BRACKETS shall be seated correctly with side brackets parallel to the frames and end brackets at 90 degrees to the frames. Brackets shall not be bent or twisted from normal position. Brackets (except mobile brackets designed to carry materials) are to be used as work platforms only and shall not be used for storage of material or equipment. When brackets are used, the scaffold shall be tied to the structure or otherwise restrained to prevent tipping. N. ALL SCAFFOLDING ACCESSORIES shall be used and installed in accordance with the manufacturers recommended procedure. Accessories shall not be altered in the field. Scaffolds, frames and their components of various manufacturers shall not be intermixed. O. FOR PLANKING, THE FOLLOWING GUIDELINES APPLY: 1. Use only lumber that is properly inspected and graded as scaffold plank. 2. Planking shall have at least 12 inches of overlap and extend 6 inches beyond center of support, or, be cleated at both ends to prevent sliding off supports. Page Fabricated scaffold planks and platforms, unless created or restrained by hooks, shall extend over their end supports not less than 6 inches nor more than 12 inches. 4. Secure plank to scaffold when necessary. P. FOR ROLLING SCAFFOLDS THE FOLLOWING ADDITIONAL GUIDELINES APPLY. 1. CASTERS WITH PLAIN STEMS shall be attached to the panel or adjustment screw by pins or other suitable means. 2. DO NOT EXTEND ADJUSTING SCREWS ON ROLLING SCAFFOLDS MORE THAN 12 INCHES. 3. WHEELS OR CASTERS shall be provided with a locking device and kept locked during erection and dismantling or any time scaffolds are not being moved. 4. SECURE OR REMOVE ALL MATERIAL AND EQUIPMENT from platform before moving scaffold. 5. USE HORIZONTAL DIAGONAL BRACING near the bottom and at 20 foot intervals measured from the rolling surface. 6. DO NOT USE brackets or other platform extensions without consideration of overturning effect. 7. THE HEIGHT OF A ROLLING SCAFFOLD excluding its uppermost guardrails, must not exceed* four times its smallest base dimension unless it is stabilized by an engineered counterweight system or some other equivalent means. 8. CLEAT OR SECURE ALL PLANKS. 9. DO NOT ATTEMPT TO MOVE A ROLLING SCAFFOLD WITHOUT SUFFICIENT HELP watch out for holes in floor and overhead obstructions stabilize against tipping. 10. DO NOT RIDE ROLLING SCAFFOLDS. 11. JOINTS shall be restrained from separation. Q. FOR PUTLOGS AND TRUSSES the following additional guidelines apply. 1. DO NOT CANTILEVER OR EXTEND PUTLOGS/TRUSSES as side brackets without thorough consideration for loads to be applied. 2. PUTLOGS/TRUSSES SHOULD BE EXTENDED AT LEAST 6 inches beyond point of support. 3. PLACE RECOMMENDED BRACING BETWEEN PUTLOGS/TRUSSES when the span of putlog/truss is more than 12 feet. R. WHEN DISMANTLING SCAFFOLDING THE FOLLOWING ADDITIONAL GUIDELINES APPLY: 1. CHECK TO SEE IF SCAFFOLDING HAS BEEN STRUCTURALLY ALTERED in any way which would make it unsafe, and if so, reconstruct where necessary before commencing with dismantling procedures. 2. VISUALLY INSPECT PLANK prior to dismantling to be sure that they are safe to work on. 3. COMPONENTS SHOULD BE LOWERED as soon as dismantled in safe manner so as to protect personnel below. 4. DO NOT ACCUMULATE EXCESS COMPONENTS OR EQUIPMENT on the level being dismantled. 5. DISMANTLED EQUIPMENT should be stockpiled in an orderly manner. S. FOLLOW ERECTION PROCEDURES AND USE MANUALS.

15 Other Offerings from Haulotte Group All images are for illustration only. Haulotte Group BilJax reserves the right to modify specifications without notice. Follow all applicable ANSI and OSHA codes/regulations when using this equipment. Do not use in ares where user can come in contact with live power. Page 15

16 SCAFFOLD FRAME MEASUREMENT CHARTS These facts are needed whenever you are not sure that the frame is a BilJax brand product. If you do not have previous experience with the frame ordered, or if you do not have the item number, answer the below questions and provide them with your order. Step frame Open frame Center access frame Ladder frame A. Specify Rotation of Pin Holes or 45 0 top & bottom 90 0 Standard B. Width of Frame Center to Center 1. To get this measurement, place tape outside to inside of leg tube. C. Frame Height 1. Measure overall top to bottom 2. DO NOT include insert (stacking pin) in measurement D. Lock Spacing 1. Measure distance from top of top lock pin to top of bottom lock pin 2. When a lock had two pins, use the lower pin of both locks E. Lock Location 1. Measure between top of leg and the center of the top lock pin 2. In case of a two pin lock, use the lower pin F. Tube Size of Leg (diameter) 1. Measure leg outside to outside 1-1/2, 1-5/8, 1-11/16 standard sizes 125 Taylor Parkway Archbold OH Toll Free: Online at: Haulotte Group BilJax Printed in the USA