Production Technology

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2 Introduction There has been a need to introduce new QUALITY PRODUCTS in the construction & Cold Storage industry in the region for many years. EIP was set up at Dubai Investment Park in the UAE to address this market deficiency. EIP offers a new state of the art manufacturing facility incorporating a fully automated continuous production line where quality pre-insulated panel products are manufactured. Quality wall, roof and cold store panels are produced to the highest international standards with a short delivery time offering variations in surface profiles and colors to suite a ray of applications. With the higher constraints on the construction industry by new EHS regulations, EIP offers a range of different fire resistant and environment friendly foam materials that meets and exceeds local regulatory requirements. Such foam materials include PUR B3, PUR B2 and PIR. To meet the challenges presented by our customers, EIP has developed an extensive in house quality policy and procedures which is regularly reviewed to meet the different challenges presented by the market. These procedures are enforced by well trained and experienced staff armed with a range of specialized tools and a fully equipped laboratory. 2

3 Production Technology EIP production line is a state of the art continuous production facility from Germany with a production capacity of over 4.0 million square meters per annum of metal/ metal faced panels. The production capacity coupled with the high level of technology offers the largest square meter production capability of quality panels in the region. The production line is composed of multiple stations working completely automatically and controlled by a complex electric control system using industrial PLC s having interface operator panels. The production system consists of a profiling section, a foam application station, a special cut to length system and an automatic stacking and packaging unit. EIP production technology is fully automated and does not require any operator handling in any part of the production process. The plant operates using environment friendly pentane as the blowing agent thus meeting the highest international regulations and standards. 3

4 Products With its modern continuous lamination double belt production technology, EIP produces metal / metal insulated panels to the highest international standards. The factory is a first in the region for high fire rated foam with faces of coated metal substrates having different surface finish and colors to suite client requirements. Product type: Thickness Wall panels Ceiling panels Partition panels : 55, 80,100,120,140,150,170 and 200mm Insulation Materials: Standard foam material : Polyurethane (PUR B3) Fire rated foam material : Polyurethane (PUR B2) or Polyisocyrunate (PIR) EIP uses CFC free pentane as blowing agent in accordance to standards DIN 4102, ISO Lambda Value : W/m.K Standard Density : 40 kg/m³ Substrate: Hot dipped galvanized, zinc coated steel to BS EN or EN Steel Grade : S320GD or DX51. Zinc Coating : Z275 or Z220. Substrate Options : Aluminum, Aluzinc or Stainless steel AISI Standard top coat : Polyester with a thickness of 25 Micron. Standard under coat : 5 to 7 micron PU compatible material. Top coat options : Plastisol / PVDF / PET / Microban Substrate Thickness Standard Color Surface protection : 0.4 to 1.0 mm : White RAL 9002 (Other colors are available on request) : Polyethylene film 4

5 Panel Range 5

6 Industrial Thermo Panel Standard wall & ceiling panels are made of polyurethane foam core having a density of 40kg/m3 laminated to HDG polyester coated steel metal skins with a Polyethylene protective film on either side to protect against scratches. Dimension: Length: Min 1500mm Max 18000mm Width: 1140mm or 1110mm 6

7 Surface Profile Variations Surface Profile Options Standard Surface Profile : Low rib Optional Surface Profile : Micro Lining, Micro wave, Groove, Flat 7

8 Applications An array of different applications are possible with EIP panels, these include:- Cold stores Distribution centers Meat Processing plants Poultry Fruit and Vegetables Flower industry Fish Processing Dairy plants 8

9 Applications EIP sandwich panels offer unique features. This includes:- Ease of erection High Insulation properties High Rigidity Resistant to adverse weather conditions. Hygiene surface meeting HACCP regulations High Fire resistance properties Environment Friendly 9

10 10 Wall and Ceiling Span Guide

11 Heat Transmission table Panel Thickness (mm) Thermal energy transmission (W/m 2 K) TD ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC ºC Lambda Value = W/mK Minimum value for heat gain in a coldstore = 10 W/m² TD = Temperature difference between inside and outside of coldstore. 11

12 Thermal Performance Orientation External Coating Insulation Core Internal Coating Thickness (mm) Thermal Performance U ( W/m² K) R ( W/m²K) Weight kg/m² Vertically or Horizontally Installed Panel. Polyester Plastisol PET Microban PVDF PUR Polyester Plastisol PVDF Note : Weight of the panel is based on 0.5mm Internal and external G.I skins. Information for PIR insulation core are available upon request. 12

13 Typical Installation Detail 13

14 14 Typical Installation Detail

15 Typical Installation Detail 15

16 Contracting EIP supplies quality panels and accessories to the building industry, however, when called upon, EIP can offer installation service using well trained and experienced staff. Materials employed are of the highest standard to ensure the delivered product is inline with the intended use. EIP quality policy allows the use of different installation accessories to suite the application. Corrosion resistant accessories are used to seal the insulated structure and different configurations on angles and ceiling suspension profiles are available to meet the food hygiene requirements of projects. 16

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18 Doors Different types of doors are offered by EIP to suite the different applications that are demanded by our clients. EIP offers:- Hinged doors Manual horizontal sliding doors Automatic horizontal sliding doors Automatic vertical sliding doors Rapid access doors Dock shelter doors Doors are supplied in various thicknesses to suite the application in standard White color RAL9002. Other color options are available. Doors incorporate internal safety release for added safety as well as door heating for low temperature applications. 18

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20 Standard Packing No manual handling takes place at factory. Panels are automatically stacked and wrapped on the line with polyethylene shrink wrap sheet to cover the top, bottom and sides. Standard bundle configuration: Panel thickness [mm] Panel per bundle Special Packing: Special packing using timber elements or crates are available on request. Additional charges apply. 20

21 Handling and Storage Pallet stacks are carefully loaded and strapped at factory to ensure EIP clients receive their goods in optimum condition. When receiving goods clients are advised to carefully inspect the panel stacks prior to unloading and to report damage on receipt of goods at site. Unloading at site: Extreme care is advisable when unloading the panels at the site. A forklift or a crane equipped with a spreader beam must be used to avoid pressure on the edges of the panels which can damage the joints. Storage The clear film wrap should not be removed when the panels are stored for short periods. Exposure to humidity and dust is to be avoided. In case of long storage periods it is advisable to remove the clear film wrap and to keep the panels indoors. Protective film The surface protection film should be removed straight after installation. In case of extended storage periods please contact the factory for further recommendations. 21

22 Quality Assurance EIP Management is committed to providing clients with quality products through having the following systems in place:- State of the art production line and well equipped laboratory with high technology content. An effective Quality Management System with an emphasis on continuous improvement. Pre set Quality Objectives and a system of continual review to ensure targets are met. A team of qualified and experienced personnel. Extensive interaction program with customers to cater for their needs. A motivation program for the employees to achieve optimum results. A system to ensure EHS targets & objectives are in compliance with local and international laws and regulations. 22

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