RETHINK FORMWORK TECHNOLOGY

Transcription

1 RETHINK FORMWORK TECHNOLOGY

2 Innovation and tradition are the basis for our performance RATEC is trendsetter in the development and production of magnetic formwork technology. Trust the specialists! For any formwork assignment we develop a suitable solution for you. Due to RATEC s in-house magnet supply and complete production line we are able to tailor our formwork components to your individual requirements. Rely on our standard solutions that have proven their worth in tough practical testing. From the switchable magnet box up to complete formwork solutions for automated circulation plants, battery molds, room module molds and concrete pumps - RATEC s ideas have decisively shaped and influenced precast concrete production in the past 20 years. Benefit from our experience and flexibility Meet the better ideas! RATEC/products ADJUSTABLE FOR HEIGHTS, EXTENDABLE, VERSATILE, FLEXIBLE USAGE OF SHUTTERING SKINS SUITABLE FOR ROBOT HANDLING

3 02 03 RETHINK FORMWORK TECHNOLOGY 100 % ECONOMIC EFFICIENCY FOR YOUR SUCCESS DURABILITY AND HIGHEST FLEXIBILITY COMPLETE IN-HOUSE PRODUCTION LARGE TECHNICAL DEPARTMENT FOR CUSTOMIZED DESIGN AND CONSTRUCTION UNIQUE AND ESPECIALLY PRACTICAL ACTIVATION MECHANISM OF THE MAGNET COMPONENTS HIGHEST RANGE OF MAGNETIC TECHNOLOGY FOR INDIVIDUAL SOLUTIONS

4 IN-HOUSE PRODUCTION ENSURES HIGH QUALITY AND FLEXIBILITY Magnets from the experts. Quality that lasts. For more than 40 years the name MTK Magnet-Fabrik Solingen has been associated with quality and customer satisfaction. Well-known companies have been using and applying MTK products and developments throughout that time. The MTK Magnet-Fabrik Solingen is manufacturer and supplier of high quality products such as magnetic formwork systems, construction magnet systems and special solutions for the precast concrete industry, including individual solutions for industrial applications. The company s client base encompasses the industries of mechanical engineering, plastics processing industry, pharmaceuticals and food industry as well as the automotive industry. The partnership between RATEC and the MTK exists since 2002 and today it is an integral part of the company group. In 2014 MTK manufactured and supplied 60,000 insertion magnets for the precast concrete industry more than anyone else. In recent years magnet technology has experienced wide ranging and pioneering innovation, to which MTK has significantly contributed. With a great commitment to research and development, the company further develops their products continuously in terms of quality, durability and flexibility. Furthermore, this progress is directly incorporated in the magnetic formwork solutions of RATEC.

5 04 05 RETHINK FORMWORK TECHNOLOGY SHUTTERING MAGNETS For higher efficiency and quality in precast concrete production. RATEC shuttering magnets offer an ideal range of applications perfectly suitable for all kinds of formwork construction, both for wood, steel or glass fibre formwork skins. All RATEC precision magnets have extraordinarily high adhesive power in comparison to their weight. The proven RATEC Automatic System to activate and deactivate the magnet allows unlimited options at the push of a button. With the accordingly developed adapter technology RATEC magnets present unlimited options for use, which can be adapted to your individual requirements at all times and ensure maximum flexibility for future assigments. With the SPB Standard PRO Magnetic Box RATEC offers you the basis for your personal rationalization ideas. SPB Standard PRO Magnetic Box EURO RTM RATEC/products/ magnets ADAPTERS The fastest way to fix shuttering elements. RATEC adapters are used for the quick fixation of window and door recesses, wood shutterings, fibre concrete upstands, inserts and other shuttering elements. The modular adapter system offers countless application possibilities. Special tailormade adapters on the basis of your individual requirements can be matched perfectly to our standard magnets as well. RATEC / adapters SPEEDY With integrated magnet component UNI-ADAPTER Economic shuttering adapter for EURO-RTM standard magnets

6 06 07 RETHINK FORMWORK TECHNOLOGY SHUTTERING SYSTEMS Flexible, fast, secure and efficient. For manual or robot-handling systems. RATEC shuttering systems have been used in the precast concrete industry for years and have proven their outstanding qualities under tough practical testing. Through an ongoing development, we have developed a modular system which can be used flexibly, rapidly, safely and efficiently in every field. We pursue a long-term strategy of continuous innovation whereby our products are always economical, pragmatic and forward-thinking. For any individual task we develop practical solutions. MHS The most flexible for solid elements, using plywood SAS-TOWER The modular extendable for solid elements RATEC/products/ shuttering systems SAS-MF Greatest diversity for solid elements, usable for different shuttering skins RT U60 PRO The original for slabs and double wall production PSV + PSV² Ideal for crosswise shuttering and window and door recesses TT PRO Slab shuttering The fastest system for TT slabs SAS Greatest diversity for solid elements, in all forms (e.g. tongue, groove etc.), best suitability for robot handling

7 WE WILL BE PLEASED TO DEVELOP INDIVIDUAL FORMWORK AND PRODUCTION SOLUTIONS UPON YOUR REQUEST! All RATEC products are developed and produced in Hockenheim and delivered to customers in over 70 countries worldwide.

8 06 07 RETHINK FORMWORK TECHNOLOGY EFFICIENCY IS REFLEC- TED IN INTELLIGENT DETAIL SOLUTIONS TRAVERSES For an efficient handling of shuttering systems. Besides various possibilities for robot use, we also offer several traverses for positioning, removal and handling of our shuttering systems. They are suitable both for shutterings in the centre of gravity, as well as outside. RATEC traverses are perfectly adjusted to our shuttering systems through intelligent pick up mechanism and ensure a safe and easy handling in production. RATEC Clamp traverse RATEC Plug traverse RATEC Fork traverse RATEC / traverses

9 08 09 RETHINK FORMWORK TECHNOLOGY INSERT MAGNETS AND ASSEMBLY PARTS Make sure, your inserts are in the right place. RATEC s insert magnets and assembly parts for the fixation of shuttering elements or reinforcements have revolutionized the precast concrete industry and have proven themselves in practice. They present a cost effective solution that will increase the quality of your precast concrete elements. With our unique combination of rubber and integrated magnets almost any shape can be realised. The adhesive force of the integrated magnet guarantees accurate positioning during the whole concreting process. Insert magnets and electrical box magnets Magnetic rubber and steel chamfers and plastic chamfer strips RATEC / inserts Quicky, the ultimate anchor socket Magnet systems for transport anchors We are pleased to develop individual insert magnets according to your requirements.

10 10 11 RETHINK FORMWORK TECHNOLOGY Our references worldwide. We deliver our products in over 70 countries worldwide. At RATEC we combine and execute the outstanding ideas generated by the Reymann Group. In our inter-knitted environment we develop and optimise a wide range of customer related projects. We provide special attention to perfectionise the relationship between production processes and the corresponding precast concrete plants to guarantee a production set up that will generate a smooth workflow for each individual client. By combining our skills, expertise and experience we are proud to offer successful solutions to very specific challenges that have proven their place in the world marked with a variety of our system components. This specific approach to custom adaptations combined with our variety of high quality standard products are tailored to satisfy the individual needs of our customers in an extremely economical and reliable manner. Benefit from our extensive experience and comprehensive advice. Headquarters Sales partners

11

12 Headquarters Germany RATEC GmbH Karlsruher Strasse 32 D Hockenheim Phone Fax Headquarters America RATEC LLC ND AVE N, Clearwater, FL Phone Fax