Formwork Direct International. Tel: Heavy Duty Panel System

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1 Formwork Direct International Tel: Heavy Duty Panel System

2 Product Overview The FD Max panel is a heavy duty wall formwork system capable of taking loads up to 90kN m ² The system is used in all areas of construction i.e., civil engineering, building and infrastructure projects of all types. The standard 3000mm x 2400mm panel is complemented by a range of fractional panel sizes which allow for all shutter heights and lengths. The panels are simply and quickly assembled using the standard assembly clamp. The clamps fit anywhere on the perimeter frames allowing panels of any size to be connected together safely and efficiently.

3 Panels FD Max is a large panel system with a perimeter frame manufactured from high grade hollow steel sections of 120 x 60 mm. It has a series of horizontal sections with multiple fixing points for accessories and plumbing struts. FD Max Large Panel A 3000mm by 2400mm panel needs only 4 tie positions minimising the number of ties per m² of formwork The tie holes are positioned through the panel sections and are tapered to assist in positioning the tie rods. The plywood sheet has a phenolic film face giving a good quality finish to the concrete. The frames are all galvanised giving internal and external protection to all faces of metalwork. Panel height (mm) Panel Width (mm) kg Fractional Vertical Panels Available in heights of 1.0 and 3.0m panels Again with a fully galvanised frame these panels can be connected vertically or horizontally to suit shutter sizes required. 3.0x0.30m Galv kg 1.0x0.30m Galv kg 3.0x0.45m Galv. 79 kg 1.0x0.45m Galv kg 3.0x0.60m Galv kg 1.0x0.60m Galv kg 3.0x1.20m Galv kg 1.0x1.20m Galv. 65 kg 3.0x2.40m Galv. 329 kg 1.0x2.40m Galv. 112 kg

4 Universal Panels Universal Panels Available in heights of 1.0 and 3.0m panels The universal panels have a series of holes at 50mm centres and are used especially for shuttering of columns or as an alternative corner arrangement. 3.0x0.55m Galv. 3.0x0.75m Galv. 3.0x0.95m Galv. 3.0x1.35m Galv. 1.0x0.55m Galv. 1.0x0.75m Galv. 1.0x0.95m Galv. 1.0x1.35m Galv kg kg kg 176 kg 35.2 kg 45.3 kg 55.5 kg 70.9 kg Corner Panels & Hinged Corners Available in heights of 1.0 and 3.0m panels The fixed corner panels are used for forming 90 corners whilst the hinged corner can be used for both inside and outside corners depending on the angle of the wall to be formed. 1.0x0.30x0.30m 3.0x0.30x0.30m 39 kg 108 kg Internal Corners 1.0x0.30x0.30m 3.0x0.30x0.30m 1.0x0.30x0.30m 3.0x0.30x0.30m 41 kg 113 kg 9.5 kg 25 kg Hinged Corners Outside Corners

5 Accessories Standard Assembly Clamp Fits quickly and securely by tapping home a fixed gravity wedge. (5.43kg) Alignment Clamp For support across joints when lifting multiple panels (700mm 12.47kg 1500mm 20kg) Dywidag Tie Rod 15Ø In various lengths to suit wall thicknesses. Slope Plates Combined wing nuts & Waler plates. (0.25kg) Prop Connector Takes 16mm & 24mm pins connected by 1x fixing bolt (0.25kg) Heavy Duty Prop Adapter Takes a 24mm pin connected with 2 fixing bolts Anchor Bracket Allows form tie to be placed above perimeter frame. (No sleeve/tube required) (1.05kg) Outside Clamp For use in forming 90 corners. (2.21kg) Crane Lifting Hook Safe working load = 1.5 tons (5.71 kg) Fixing Bolts Used for fixing accessories to panel frames. Galvanised Walers For use in supporting stop end shutters (0.85mm 10.45kg 1.50m 18.10kg) Column Lifting Hooks For lifting column sections into place. (3kg)

6 Accessories FD Max Access Bracket Fixes to panel frames to provide a safe working platform (14.5kg) Form Safe Edge Protection Edge Protection barrier fits securely to access brackets guardrail post. Access Platform 1.2m (96kg) Access Platform 2.4m (178kg) Adjustable Plumbing Struts Various lengths available on request. Ladder Access for Column Platforms 3.0m 1.98 kg 4.0m 3.97 kg 6.0m 4.35 kg 9.0m 4.68 kg Column Access Bracket 132kg

7 Technical Expertise Technical expertise & Customer Service Thanks to our team of onsite design engineers and draftsmen Formwork Direct International can offer safe, quick and cost effective solutions to all kinds of Formwork projects. We pride ourselves on our high level of Customer Service and bespoke knowledge of the industry.

8 Contact Us AR-80 & CL-40 Shoring Systems Alulight Props 105 & 70 Easiform Frami Formwork FDI Galvanized Push-Pull Props Aluminium Faced Cardboard Column Formwork Formsafe Barrier System MK II Soldiers & Aluminium Beams FD MAX Heavy Duty Panel System Formwork Accessories FDP Euro Props Permaform Permanent Formwork FD Light Modutec Panel Formwork For our full range of our products contact us and request a brochure: Formwork Direct International Ltd. Tel: Derby Road sales@formworkdirect.co.uk Liverpool Merseyside O r Visit us at: L20 8LW