Section 10 Ward Wall Horizontal - DW Range Flat Stucco, T&G Rib, Shadow Rib, Mini Rib

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2 Section 10 Ward Wall Horizontal - DW Range Flat Stucco, T&G Rib, Shadow Rib, Mini Rib Panel Dimensions 2-3 Product Data Sheets 4-6 Load Tables 7 Typical Layout for Horizontal Fixed Panels 8-9 Panel Joints & Fastener Locations 10 Vertical Joint Details Sealing of Panel Joints to Vertical Features 14 Integral Windows Technal Windows Window Details Porthole Window Details Door Details Drip Details Panel Bearer Details 35 Curtain Wall Details Corner Details Cranked & Curved Eaves Details Pre-Formed Units Modified Panel Cover Width Detail 50 Abutment Details 51 Eaves Details Verge Details Lean-to Roof Detail 61 Stepped Roof Detail 62 Soffit Details Expansion Joint Detail 67 Fixed Wall Louvre Detail 68 Wall Extractor Detail 69 Wall Fixings :1

3 Panel Dimensions - DW Range Flat Stucco Panel Dimensions Mini Rib Panel Dimensions 596mm for 600mm Module - 896mm for 900mm Module - 996mm for 1000mm Module Internal liner sheet External weather sheet mm for 900mm Module - 996mm for 1000mm Module Fixing line 20 Panel thickness mm for 600mm Module - 896mm for 900mm Module - 996mm for 1000mm Module Internal liner sheet External weather sheet Fixing line mm for 900mm Module - 996mm for 1000mm Module Panel thickness Note: Two sets of construction details have been produced to give the building designer flexibility within the Part L2 calculation for the total building heat loss Alpha (a). The decision on the choice of STANDARD or ENHANCED details is taken by the building designer and is determined from the Part L2 total heat loss methodology. A mixture of both standard and enhanced details may be required for some projects. Above dimensions are theoretical, actual dimensions will vary due to manufacturing tolerances. Dimensions must always be measured from actual samples. All dimensions in millimetres. 70mm, 80mm & 100mm minimum thicknesses to comply with April 2002 Building Regulations. Other thicknesses also available, technical details are available on request Panel thickness Factory applied weather seal Panel thickness Factory applied weather seal 10:2

4 Panel Dimensions - DW Range T & G Rib Panel Dimensions 596mm for 600mm Module - 896mm for 900mm Module - 996mm for 1000mm Module External weather sheet Internal liner sheet 100mm Panel thickness 996mm for 1000mm Module 12 Fixing line Factory applied weather seal 2 Panel thickness 996mm External weather sheet Internal liner sheet Panel thickness 996mm Fixing line Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Shadow Rib Panel Dimensions Factory applied weather seal Panel thickness 20 Notes: 70mm, 80mm & 100mm minimum thicknesses to comply with April 2002 Building Regulations. Other thicknesses also available, technical details are available on request. 10:3

5 Product Data Sheet - DW Range Application The Ward DW Range Wall panel features a tongue and groove concealed fixing which can be laid horizontally or vertically and is suitable for all building applications All DW Wall panels are supplied with a fire safe Polyisocyanurate (PIR) insulation system with zero Ozone Depletion Potential (Zero ODP). This panel forms the basis for a variety of construction specific applications. These are summarised as follows:- Standard Industrial LPC approved HCFC free Insurer approval by compliance with Loss Prevention Council approval is in most respects the standard requirement for all new constructions. The standard panel of all thickness s with insulation and the standard construction details shown in this section ensures compliance with this basic requirement. In addition, by the use of small changes to the application detail, panels of 80 mm to 100mm thickness will comply with LPC Grade EXT A15. Dimensions & Weight Ward Wall - Flat Stucco DW600/900/1000A Ward Wall - T&G Rib DW600/900/1000B 600mm, 900mm, 1000mm cover width 600mm, 900mm, 1000mm cover width The EXT reference signifies approval for use on the external envelope of the building and the A15 reference confirming the panels fire resistance; namely a minimum fire Insulation and fire Integrity under test of 15 minutes and 30 minutes respectively. In typical applications therefore the standard panels may be used as a firewall to comply with the UK Building Regulations when the wall is greater than one metre from the notional boundary. Detail of the joint requirements for this application are shown on page 10:10. All DW Range panels comply with current legislation are CFC free and HCFC free and have zero Ozone Depletion Potential. Internal environment is an important factor in determining the way in which the building envelope is constructed. The details noted in this section and the standard panel are suitable for building with internal humidity class 1 to 4 as described in BS EN ISO 13788:2001 Thickness Thickness In terms of Part L & J requirements of the building regulations, the standard construction details shown in this section are designed to be Robust and help the building designer in ensuring compliance with the requirements. Ward DW Wall panels are also Factory Mutual approved to FM4880 test standard Model and NBS type specifications are available for all construction applications. Building Standards Scotland Firewalls In the Building Standard for Scotland, purpose group categories defined as medium risk require a minimum fire insulation value of 30 minutes. Ward can provide a 100 mm thickness enhanced side joint firewall panel for these applications referenced DWFW30. This panel actually provides fire Insulation and fire Integrity under test of 30 minutes and 60 minutes respectively. High humidity. Low temperature, Food Safe environments. Where internal environments are considered aggressive or extreme in terms of humidity and durability enhanced panel specifications and construction details may be required. Protective coatings to the internal liner are available that are more suitable for aggressive conditions or longer durability. In addition construction details at the panel joints, ends and junctions will require consideration along with the choice of fastener material. Ward Technical Service can provide Model and NBS specifications for specific construction applications. Ward Wall - Shadow Rib DW1000C 1000mm cover width Ward Wall - Mini Rib DW600/900/1000D 600mm, 900mm, 1000mm cover width Thickness Product Tolerances Length 5mm +5mm Width 2mm +2mm Thickness 2mm +2mm End Squareness 3mm +3mm Flatness (per metre) 2mm +2mm Thickness (mm) Weight kg/m 2 0.7/0.4 steel /0.4 alum Thickness Available Lengths Standard lengths 1.8 to 12 metres. Panels less than 1.8m long can be supplied and are subject to an extra charge. These panels cannot be endlapped. Notes: 70mm, 80mm & 100mm minimum thicknesses to comply with April 2002 Building Regulations. 10:4

6 [ Revised - October 2005 ] Product Data Sheet - DW Range Materials - Steel Substrate Integral to Colorcoat HPS200, Colorcoat Celestia and Colorcoat Prisma finished material is the use of Galvalloy hotdip metallic coated steel with 95% Zinc / 5% Aluminium eutectic alloy. The steel grade is S220GD+ZA, and it has a coating weight of ZA265 to BSEN 10326:2004 Colorcoat PVDF finished material uses Galvatite hot-dip metallic coated steel with zinc coating. The steel grade is S220GD, and it has a coating weight of Z275 to BSEN 10326:2004 Standard external skin, nominal thickness 0.63 mm. Standard internal skin, nominal thickness 0.4mm. Coatings External Weather Skin Options Colorcoat HPS200 by Corus with Confidex guarantee, including cover for cut edges for the entire guarantee period. Designed to provide superior durability, colour stability and enhanced corrosion resistance HPS200 is the preferred specification for use on both roof and wall applications. The weather side of the Galvalloy steel substrate is finished with a nominal organic coating thickness of 200 µm with Scintilla emboss with nominal depth of 40 µm and maintenance free Confidex guarantee of up to 30 years. Colorcoat Prisma by Corus with Confidex guarantee including cover for cut edges for the entire guarantee period. The weather side of the Galvalloy steel substrate is finished with a 50um high build coating formulation available in a range of solid and metallic finishes. Prisma has outstanding colour and gloss retention properties and is suitable for wall applications where a guarantee period of up to 25 years is required. Colorcoat Celestia by Corus with Confidex guarantee including cover for cut edges for the entire guarantee period. The weatherside of the Galvalloy steel substrate is finished with a nominal organic coating thickness of 120 µm. Celestia is available in a range of metallic colours with a unique depth of finish and sparkle combined with superior durability. Suitable for wall applications where a guarantee period of 20 years is acceptable. Colorcoat PVDF: 27 micron thick stoved fluorocarbon coating on Galvatite hotdipped steel substrate which has excellent colour stability even at temperatures as high as 120 C. Colorcoat Silicone Polyester: An economical coating on Galvatite hotdipped steel substrate with medium term life for worldwide use. Granite by Arcelor. The weather side of the Galvanised steel substrate comprises 60 µm polyurethane coating system. Specifiers and building owners have the protection of a supplier s guarantee on buildings in the UK and Republic of Ireland. Coatings Internal Skin Options Colorcoat Lining Enamel: 22 micron thick coating developed for use for the internal lining of insulated panels. Standard colour is bright white with an easily cleaned surface. Colorcoat HPS200 Plastisol: 200 micron thick coating used in areas where there is high internal humidity, or a corrosive environment. Colorcoat Stelvetite Foodsafe: 150 micron thick chemically inert polymer film bonded to steel suitable for cladding the interior of cold stores, food processing buildings and other hygiene applications. Materials - Aluminium Substrate Aluminium substrate, Grades 3003/4/5 series. Standard external sheet thickness 0.7mm, standard internal sheet thickness 0.5mm. Aluminium faced panels do not carry LPS 1181 fire approval. Coatings External Weather Sheet PVDF: 25 micron thick stoved flurocarbon coating which has excellent colour stability even at temperatures as high as 120 C. ARS/Abrasion Resistant: 28 micron thick polyester or polyurethane resin reinforced with polyamide high durability coating with exceptionally good handling characteristics. Silicone Polyester: An economical coating with medium term life for worldwide use. Alternatively the weather sheet can be supplied in mill finish, stucco embossed. Coatings Internal Weather Sheet Standard internal facing is white polyester coated, plain or stucco embossed. Insulation Core Polyisocyanurate (PIR), Insurer approved insulation with zero ozone depletion potential (Zero ODP). Achieves Loss Prevention Council LPS1181 rating when used in accordance with our specified application details. Model and NBS type specifications are available from Ward Technical Service. Seals - Project Specific A specially developed side lap tape is factory applied to panels used in a low temperature application at extra charge. Application specific, Model and NBS type specifications are available from Ward Technical Service. Section 10 - Ward Wall Panels - DW Range - Horizontally Laid 10:5

7 Product Data Sheet - DW Range Performance Thermal Insulation Panel U value W/m 2 K Thickness CFC Free mm l = U- Thermal transmittance W/m 2 K l- Long-term Thermal conductivity W/mK Biological Ward panels are normally immune to attack from mould, fungi, mildew and vermin. No urea formaldehyde is used in the construction, and the panels are not considered deleterious. Fire Steel and aluminium outer and inner facings have Class 1 surface spread of flame to BS476: Part 7: 1987, and are Class 0, as defined by Building Regulations. The panels are rated FAA/SAA to BS476 : Part 3 : Ward Wall DW600*/900/1000 panels are FM and LPC approved with steel facings. *600mm wide not FM approved. Acoustics All Ward Wall panels have a single figure weighted sound reduction Rw = 27dB. Sound Reduction Index (SRI) Frequency Hz SRI db k k k k 52.0 Building Regulations Ward Wall Insulated Panels conform to the following building regulation requirements: A. Structure. B. Fire: Class 0, FAA/SAA. L. Conservation of fuel & power. F. Ventilation. Quality & Durability Ward Insulated Panels are manufactured from the highest quality materials, using state of the art production equipment to rigorous quality control standards, complying with BS EN ISO 9002 standards, ensuring long term reliability and service life. Guarantees & Warranties Corus UK Ltd and Ward will provide external coating and product warranties and guarantees on an individual project basis. Packing Standard Packing Ward Wall panels are stacked weather sheet to weather sheet (to minimise pack height). The top, bottom, sides and ends are protected with cardboard and timber packing and the entire pack is wrapped in plastic. The number of panels in each pack depends on panel thickness, as shown in the table. Typical pack height is 1100mm. Panel core No. panels/pack thickness (max.) Other panel thicknesses also available, technical details are available on request. Sea Freight Fully timber crated packs are available on projects requiring delivery by sea freight shipping, at additional cost. Delivery All deliveries (unless indicated otherwise) are by road transport to project site. Off loading is the responsibility of the client. Site Installation Procedure For site assembly instructions see section 13, extra copies are available from The Ward Technical Services Department. 10:6

8 Load Tables - DW Range Single Span Condition - Unfactored load / Span Table Outer Sheet 0.63mm (Steel), Inner Sheet 0.4mm (Steel) Uniformly distirbuted loads kn/m 2 Panel Load Type Span L in metres Thickness mm Pressure Suction mm Pressure Suction mm Pressure Suction mm Pressure Suction mm Pressure Suction Double Span Condition - Unfactored load / Span Table Outer Sheet 0.63mm (Steel), Inner Sheet 0.4mm (Steel) Notes 1. Values have been calculated as described in the European Recommendations for the Design of Sandwich Panels (ECCS document No ), taking imposed loads, temperature and creep into account. 2. For each value individual and combined load cases with appropriate load factors and temperatures have been considered. These are detailed under Structural Performance in Building Design Section. 3. The table is for dark coloured panels. 4. The following deflection limits have been used: Wind pressure loading L/100 Wind suction loading L/ For intermediate values linear interpolation may be used. 6. The actual wind suction load resisted by the panel is dependant on the number of fasterners used and the material of the rail. The faster calculation should be carried out in accordance with the appropriate standard. For further advise please contact Ward Technical Services. 7. The allowable steelwork tolerance between bearing planes of adjacent supports is +/-5mm. 8. Load span tables for panel specifications not shown are available from Ward Technical Services. 9. LPCB Grade EXT - A (Firewall) Insulated Wall Panels must be limited to a maximum of 2 metres when in a double span condition. Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Uniformly distirbuted loads kn/m 2 Panel Load Type Span L in metres Thickness mm Pressure Suction mm Pressure Suction mm Pressure Suction mm Pressure Suction mm Pressure Suction Note: Use calculated design windload values unfactored 10:7

9 Typical Layout for Horizontally Fixed Panels - DW Range Horizontal Sheeting Rails Steelwork bearing width to suit panel Main stanchion Horizontal sheeting rail Sheeting rail support system Vertical post cold rolled channel or similar Insulated panels When positioning horizontal sheeting rails ensure joint position is not coincidental with panel fastener positions Typical 6000mm (dependant on design windloads) 10:8

10 Typical Layout for Horizontally Fixed Panels - DW Range Intermediate Post Insulated panels Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Typical 6000mm (dependant on design windloads) Vertical post RHS/ZED or similar Main stanchion Steelwork bearing width to suit panel Continuous RSA or similar 10:9

11 Horizontal Panel Joint & Fastener Locations - DW Range Horizontal Panel Joint Standard Application - LPC Grade B Direction of lay Panel Module Factory applied weather seal Concealed panel fixing Note: Two sets of construction details have been produced to give the building designer flexibility within the Part L2 calculation for the total building heat loss Alpha (a). The decision on the choice of STANDARD or ENHANCED details is taken by the building designer and is determined from the Part L2 total heat loss methodology. A mixture of both standard and enhanced details may be required for some projects. Panel Module 6mm Ø gun grade butyl (Type 2) vapour seal when required (Site applied) Fixings are typically into cold formed purlin sections of less than 3.5mm thicknesses. However screws indicated inthis handbook also cover fixing to hot rolled sections and timber. See page 10:70 and Section 13. Fastener loactions depend on the actual design suction loads. Fixings - See page 10:70 for fixing reference and manufacturer contacts. See Section 13 for fastener technical requirements. Boundary Firewall - LPC Grade A Sealants - See Section 13 for sealant information & technical requirements. Recommended Fastener Locations Pattern A (Single Fasteners) Pattern B (Single/Double Fasteners) 10:10

12 Vertical Joint Detail Pressed Steel Option - DW Range Section 10 - Ward Wall Panels - DW Range - Horizontally Laid 95mm x 10mm EPDM bubble gasket (Type 10) Filler block FDWM05MP, bedded on silicone (Type 1) Steel rivets at 400mm centres 14mm CHB mm CHB mm 10:11

13 Vertical Joint Detail - Steel - DW Range Option A 95mm x 10mm EPDM bubble gasket (Type 10) PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Snap On cover flashing Filler block FDWM05MP, bedded on silicone (Type 1) Snap On reciever flashing (30mm deep) Option A (Recessed) Option B Option C 10:12

14 Vertical Joint Detail - Aluminium - DW Range Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Option D 95mm x 10mm EPDM bubble gasket (Type 10) PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Aluminium insert Filler block FDWM05MP, bedded on silicone (Type 1) EPDM integral seal Aluminium top hat section Option E Option F 10:13

15 Sealing of Panel Joints to Vertical Features - DW Range Plan View 95mm x 10mm EPDM bubble gasket (Type 10) PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Snap On cover flashing Filler block FDWM05MP, bedded on silicone (Type 1) Snap On reciever flashing (30mm deep) Front Elevation Side Elevation Gun grade butyl (Type 2) Filler block FDWM05MP, bedded on silicone (Type 1) 10:14

16 Integral Window Details - DW Range Integral Ribbon Window Horizontal support at window head Vertical support at column positions Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Vertical joint Vertical trimming steelwork at jamb Horizontal support at window cill 10:15

17 Integral Window Details - DW Range Integral Window Vertical trimming steelwork at jamb Vertical support at column positions Integral Window Sealing at Window Head Integral Window Typical Section Through Head Technal Head Adaptor Ref. FX191P Profile filler bedded on gun grade silicone seal (Type 1) Aluminium T section 10:16

18 Integral Window Details - DW Range Typical Building Elevation - Ribbon Windows Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Typical Building Elevation - Intermediate Windows :17

19 Technal Wall Adaptor Details - DW Range New Fit Assembly - Open In Window Section 1-1 Window Head DW insulated wall panel 70mm thick W/m 2 K Technal head adaptor Ref: FX191P Shims or packing required to ensure window alignment Nylon packer by window installer Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) Galvanised steel fixing strap Air seal - continuous run of window sealing tape by window installer New Fit Assembly - Open In Window Section 2-2 Window Cill Insulation / packer to suit cill by window installer Air seal - continuous run of window sealing tape by window installer Galvanised steel fixing strap Technal head adaptor Ref: FX192P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) 10:18

20 Technal Wall Adaptor Details - DW Range New Fit Assembly - Open Out Window Section 1-1 Window Head DW insulated wall panel 70mm thick W/m 2 K Technal head adaptor Ref: FX191P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) New Fit Assembly - Open Out Window Section 2-2 Window Cill Shims or packing required to ensure window alignment Nylon packer by window installer Galvanised steel fixing strap Air seal - continuous run of window sealing tape by window installer Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Insulation / packer to suit cill by window installer Air seal - continuous run of window sealing tape by window installer Galvanised steel fixing strap Technal head adaptor Ref: FX192P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) 10:19

21 Technal Wall Adaptor Details - DW Range Retro Fit Assembly - Open In Window Section 1-1 Window Head DW insulated wall panel 70mm thick W/m 2 K Shims or packing required to ensure window alignment Technal head adaptor Ref: FX191P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) Galvanised steel fixing strap Air seal - continuous run of window sealing tape by window installer Retro Fit Assembly - Open In Window Section 2-2 Window Cill Insulation / packer to suit cill by window installer Air seal - continuous run of window sealing tape by window installer Galvanised steel fixing strap Technal head adaptor Ref: FX192P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) 10:20

22 Technal Wall Adaptor Details - DW Range Retro Fit Assembly - Open Out Window Section 1-1 Window Head DW insulated wall panel 70mm thick W/m 2 K Technal head adaptor Ref: FX191P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) Retro Fit Assembly - Open Out Window Section 2-2 Window Cill Shims or packing required to ensure window alignment Galvanised steel fixing strap Air seal - continuous run of window sealing tape by window installer Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Insulation / packer to suit cill by window installer Air seal - continuous run of window sealing tape by window installer Galvanised steel fixing strap Technal head adaptor Ref: FX192P Profile filler FDWM05MP, bedded on gun grade silicone seal (Type 1) 10:21

23 Technal Wall Adaptor Details - DW Range Top Hat Jamb Details Section 3-3 Window Jamb - Ribbon Windows DW insulated wall panel 70mm thick W/m 2 K Galvanised steel fixing strap PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Technal head adaptor Ref: FX192P Top Hat Jamb Details Section 4-4 Window Jamb - Ribbon Windows Air seal - continuous run of window sealing tape by window installer Air seal - gun grade butyl (Type 2) EPDM integral seal Profile filler FDWM05MP, bedded on gun grade silicone (Type 1) 10:22

24 Technal Wall Adaptor Details - DW Range Cut Panel Jamb Details Section 5-5 Window Jamb - Intermediate Windows DW insulated wall panel 70mm thick W/m 2 K Aluminium T section Trimming steel Galvanised steel fixing strap Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Cut Panel Jamb Details Section 6-6 Window Jamb - Intermediate Windows Air seal - continuous run of window sealing tape by window installer Air seal - gun grade butyl (Type 2) Profile filler FDWM05MP, bedded on gun grade silicone (Type 1) 10:23

25 Window Details - DW Range STANDARD Window Head and Sill Detail Building Regulations Part L2 Thermal Data fmin = 0.49 Panel bearer at 1500mm centres Head flashing Y = 0.97 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Air seal - Optional internal head flashing Mineral fibre insulation site applied Window support rail External soffit flashing with no connection to internal flashing Polyethylene backing rod with silicone sealant by window installer Window unit by others Window sill flashing with 3 slope to facilitate drainage (no connection to internal flashing) Window depth to suit panel module Mineral fibre insulation site applied Building Regulations Part L2 Thermal Data fmin = 0.67 Y = 0.48 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Air seal - 6mm Ø butyl strip (Type 4) Internal sill flashing Window Jamb Detail Window opening Jamb steelwork Mineral fibre insulation site applied Polyethylene backing rod with silicone sealant by window installer Window unit by others External jamb flashing with no connection to internal flashing Air seal - Site cut panel Air seal - 6mm Ø gun grade butyl to male joint Profile joint filler FDWM05MP, bedded on silicone (Type 1) Building Regulations Part L2 Thermal Data fmin = 0.62 Y = 0.67 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 10:24

26 Window Details - DW Range ENHANCED Window Head and Sill Detail Building Regulations Part L2 Thermal Data fmin = 0.34 Panel bearer at 1500mm centres Head flashing Y = 0.83 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 25mm thick PIR insulation board External soffit flashing with no connection to internal flashing Polyethylene backing rod with silicone sealant by window installer Window unit by others Site applied canister insulation foam (Type 8) Window sill flashing with 3 slope to facilitate drainage (no connection to internal flashing) Window depth to suit panel module Air seal - PIR insulation board Optional internal head flashing Window support rail Internal head flashing (optional) with no connection to external soffit flashing Ferrules used to fix window Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Building Regulations Part L2 Thermal Data fmin = 0.93 Y = 0.10 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Air seal - Window Jamb Detail Window opening Jamb steelwork Internal jamb flashing with no connection to external flashing Site applied 25mm thick PIR board insulation with canister insulation foam (Type 8) to maintain insulation prior to placing board Polyethylene backing rod with silicone sealant by window installer Window unit by others External jamb flashing with no connection to internal flashing Air seal - Site cut panel Air seal - 6mm Ø gun grade butyl to male joint Profile joint filler FDWM05MP, bedded on silicone (Type 1) Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.08 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 10:25

27 Hyatol Porthole Window Details - DW Range 10:26

28 Hyatol Porthole Window Details - DW Range Window Positions 300mm from corner or panel joint Variable width 700mm Min. 100mm 800mm Max. 100mm Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Windows may be positioned in adjacent panels if required. 10:27

29 Hyatol Porthole Window Details - DW Range Standard Range Types of window available a Horizontal pivot b Top hung c Fixed abc abc abc ac ac ac Typical Sections Section Through Type R200 Rectangular & Square Corner Windows Section Through Type R300 Circular & Radius Corner Windows 10:28

30 Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Personnel Door Details - DW Range Personnel Door Detail (Door Head Panel Site Cut) B B Door frame by others 900mm A Pressed metal base channel or RSA by others Expanding type anchor fixing +2100mm A F.F.L. 0.00mm Door Jamb Detail - A-A B-B STANDARD Galvanised door post by steel sub-contractor Mineral fibre insulation with Vapourflex sealant applied to joints site applied Air seal - 6mm Ø butyl strip (Type 4) Polyethylene backing rod with silicone sealant by door installer External jamb flashing with no connection to internal Air seal - 6mm Ø gun grade butyl (Type 2) to male panel joint Profile joint filler FDWM05MP, Ø butyl strip (Type 4) 6mm bedded on silicone (Type 1) Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.08 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Door head Detail STANDARD Optional internal head flashing Air seal - 6mm Ø butyl strip (Type 4) Door head flashing Mineral fibre insulation site applied Galvanised door head Door & frame by others fixed to steel support frame External soffit flashing with no connection to internal Building Regulations Part L2 Thermal Data fmin = 0.51 Y = 0.62 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. For opening outward doors ensure door head flashing is sufficiently high enough to clear top of door. 10:29

31 Range Personnel Door Details - DW Personnel Door Detail Door Jamb Detail - A-A (Door Head Panel Site Cut) ENHANCED Galvanised door post by steel subcontractor with Vapourflex sealant applied to joints 25mm thick PIR board insulation with site applied canister insulation Internal jamb flashing with no foam (Type 8) to maintain continuity B connection to external flashing of insulation +2100mm Ferrules used to fix doors B A A Door frame by others Polyethylene backing rod with silicone sealant by door installer Pressed metal base channel External jamb flashing with no or RSA by connection to internal flashing others Air seal - Expanding type F.F.L. Air seal - 6mm Ø gun grade butyl anchor fixing 0.00mm Profile joint filler FDWM05MP, (Type 2) to male panel joint bedded on silicone (Type 1) Ø butyl strip (Type 4) 6mm 900mm Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.08 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Door head Detail B-B ENHANCED PIR board insulation 10:30 Optional internal head flashing Air seal - 6mm Ø butyl strip (Type 4) 6mm Ø butyl strip (Type 4) Door head flashing Galvanised door head 25mm thick PIR board insulation Optional internal head flashing with no connection to external soffit flashing Door & frame by others fixed to steel support frame External soffit flashing with no connection to internal flashing Building Regulations Part L2 Thermal Data fmin = 0.51 Y = 0.62 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. For opening outward doors ensure door head flashing is sufficiently high enough to clear top of door.

32 10:31 Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Up and Over Door Head Detail Door Jamb Detail Drum See door manufacturers details for height required Clear door height RSC door post Roller guide supported from main structure Variable slope External soffit flashing 6mm Ø butyl strip (Type 4) Head flashing Mineral fibre insulation site applied Air seal - 6mm Ø butyl strip (Type 4) Optional internal closure flashing Clear door width Profile joint filler FDWM05MP, bedded on silicone (TYpe 1) Door by others Site cut panel Air seal - Mineral fibre insulation site applied Door guide by others Door jamb flashing Up and Over Door Details - DW Range Building Regulations Part L2 Thermal Data fmin = 0.30 Y = 0.68 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Building Regulations Part L2 Thermal Data fmin = 0.37 Y = 1.70 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. STANDARD STANDARD Roller shutter doors to be well insulated and have sealed joints, head, jamb and at floor. Air seal Sheeting rail Air seal - 6mm Ø gun grade butyl (Type 2)

33 Clear door height See door manufacturers details for height required Up and Over Door Details - DW Range Up and Over Door Head Detail Building Regulations Part L2 Thermal Data fmin ENHANCED = 0.51 Y = 0.63 W/mK The appropriate Y value for the door system must be added to the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Drum Internal door head Air seal - 6mm Ø butyl flashing - optional strip (Type 4) PIR board insulation Head flashing Roller guide supported from main structure 60mm return to 6mm Ø butyl strip soffit flashing. (Type 4) Door guide with air seal 70mm thick PIR board insulation External soffit flashing RSC door post Door Jamb Detail ENHANCED Door guide with air seals 70mm thick PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Air seal - 6mm Ø butyl strip (Type 4) Site cut panel Air seal - 6mm Ø gun grade butylclear (Type 2) to male panel joint Door jamb flashing Profile joint filler FDWM05MP, bedded door width on silicone (TYpe 1) Building Regulations Part L2 Thermal Data fmin = 0.74 Y = 0.71 W/mK Roller shutter doors to be well insulated and have sealed joints, head, jamb The appropriate Y value for the door system must be added to and at floor. the above Y value to obtain the total heat loss through this junction detail. The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 10:32 Variable slope

34 10:33 Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Drip Details - DW Range Alternative Extruded upvc Drip Detail Drip Detail Panel bearer at panel ends and max. 1500mm centres Both support angles to be fixed together prior to placing DW insulated wall panel horizontally laid Insulated cavity closer Insulated cavity closer PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Continuous ledger angle Drip Flashing Air seal - Site applied expandable seal (Type 3) Panel bearer at panel ends and max. 1500mm centres Both support angles to be fixed together prior to placing DW insulated wall panel horizontally laid PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Continuous ledger angle Extruded upvc drip flashing support Air seal - Site applied expandable seal (Type 3) ENHANCED STANDARD

35 10:34 Drip Details - DW Range Alternative Extruded upvc Drip Detail Panel bearer at panel ends and max. 1500mm centres DW insulated wall panel horizontally laid PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Continuous ledger angle Drip Flashing Air seal - Site applied expandable seal (Type 3) Panel bearer at panel ends and max. 1500mm centres DW insulated wall panel horizontally laid PIR insulation board with canister insulation foam (Type 8) to maintain continuity of insulation Continuous ledger angle Extruded upvc drip flashing support Air seal - Site applied expandable seal (Type 3) Drip Detail STANDARD ENHANCED Insulated cavity closer Insulated cavity closer

36 Panel Bearer Details - DW Range Panel Bearer 2 Holes 6mm diameter Section A-A 9.5mm Ø bar A A Location of Bearer within Female Section of Panel Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Panel thickness X Panel Thickness 45mm 60mm 70mm 80mm 100mm Dimension X 20.5mm 35.5mm 45.5mm 55.5mm 75.5mm 1 Panel module Nom. Note: All dimensions in millimetres. Panel bearer fixing centres 1500mm maximum. X One number panel bearer located at each end of each panel Material: 2.5mm thick mild steel - BZP and clear BS 1706: 1990 Ff Zn 51A 10:35

37 Curtain Wall Detail - DW Range Extruded aluminium to form mullions A A A A B B C C B B Extruded aluminium to form transoms DW600/900/1000 wall panel laid horizontally Drip flashing Dado wall 10:36

38 Curtain Wall Feature Detail - DW Range Section A - A Horizontal Panel Joints Line of mullion beyond Extruded aluminium face cap Ref. TA12 Extruded aluminium cap receiver Ref. TA1P Section B - B Vertical Panel Joints Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) Profile joint filler FDWM05MP, bedded on silicone (Type 1) 62mm 12mm PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Air seal - gun grade sealant (Type 2) to male joint Section 10 - Ward Wall Panels - DW Range - Horizontally Laid 15mm Line of transom below Extruded aluminium cap receiver Ref. TA2P Typical 65mm Extruded aluminium face cap Ref. TA15 Section C - C Intermediate Positions 15mm Line of transom beyond Extruded aluminium face cap Ref. TA15 Typical 65mm Extruded aluminium cap receiver Ref. TA1P 10:37

39 Curtain Wall Feature Detail - DW Range Curtain Walls A curtain wall picture frame effect can be created by using our CWF range of aluminium extrusions. Comprising 15mm deep vertical mullions and 12mm deep horizontal transoms fixed to the face of the wall panel. The extrusions may be coloured to compliment or contrast with the chosen colour of the wall panel. 10:38

40 Curtain Wall Feature Detail - DW Range Section A - A Horizontal Panel Joints Line of mullion Extruded aluminium snap-on transom TA12 Extruded aluminium pressure plate transom receiver TAIP Section B - B Vertical Panel Joints Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) Profile joint filler FDWM05MP, bedded on silicone (Type 1) Typical 64mm Typical 12mm PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Air seal - gun grade sealant (Type 2) to male joint Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Typical 15mm Line of transom Extruded aluminium pressure plate mullion receiver TAIP Typical 64mm Extruded aluminium snap-on mullion TA15 Section C - C Intermediate Positions Typical 15mm Line of transom Extruded aluminium snap-on mullion TA15 Typical 64mm Extruded aluminium pressure plate mullion receiver 10:39

41 10:40 Corner column Vertical sheeting rail External Corner Detail External Pre-formed Corner Detail Air seal - 6mm Ø bead of gun grade butyl (Type 2) Air seal - Air seal - gun grade butyl to male joint (Typ e 2) DW1000D horizontally laid External corner flashing with 100mm overlaps Profile joint filler FDWM05MP, bedded on silicone (Type 1) DW1000D horizontally Laid Mineral fibre insulation site applied Internal cleader angle by steel subcontractor with air seal - Vapourflex sealant (Type 9) applied at joints PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Pre-formed panel maximum unsupported length 1000mm. For longer panels additional steelwork is required. DW1000D horizontally laid preformed insulated corner panel Corner Detail - DW Range Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.01 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. Building Regulations Part L2 Thermal Data fmin = 0.91 Y = 0.18 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. STANDARD ENHANCED STANDARD ENHANCED For min/max dimensional criteria see dimensional information on page 10:45.

42 Corner Details - DW Range PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Internal corner flashing Vertical sheeting rail Air seal - 6mm Ø butyl strip (Type 4) Air seal - Air seal - gun grade butyl (Type 2) to male joint Profile joint filler FDWM05MP, bedded on silicone (Type 1) External corner flashing Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Profile filler FDWM05MP - sealed top & bottom with gun grade butyl (Type 2) DW1000D Horizontally laid Building Regulations Part L2 Thermal Data fmin = 0.96 Y = 0.00 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. 10:41

43 External Cranked Corner Detail - DW Range Air seal - gun grade butyl (Type 2) to male joint PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Filler block FWM05MP, bedded on silicone (Type 1) Vertical sheeting rail Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) 6mm Ø butyl strip (Type 4) Snap on reciever flashing (30mm deep) Snap on cover flashing For min/max dimensional criteria see dimensional information within Section 9 for vertical panels. 10:42

44 External Curved Corner Detail (Part Curve) - DW Range 150mm Min. Profile filler sealed top and bottom with gun grade butyl (Type 2) Air seal - gun grade butyl (Type 2) to male joint PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) Horizontal curved steelwork positioned to resist design suction loads Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Radius R Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) Air seal - gun-grade sealant to male joint Profile filler FDWM05MP, sealed top & bottom with gun grade butyl (Type 2) 150mm Min. Feature flashing Flat headed fastener at 500mm centres For min/max dimensional criteria see dimensional information within Section 9 for vertical panels. 10:43

45 External Curved Corner Detail (Full Curve) - DW Range Filler block FWM05MP, bedded on silicone (Type 1) Air seal - gun grade butyl (Type 2) to male joint Vertical sheeting rail PIR board insulation with canister insulation foam (Type 8) to maintain continuity of insulation Air seal - EPDM bubble gasket 95mm x 10mm (Type 10) Filler block FWM05MP, bedded on silicone (Type 1) Last 70mm on each end will remain flat to accommodate panel side joint. For min/max dimensional criteria see dimensional information within Section 9 for vertical panels. Feature flashing 10:44

46 Pre-Formed Units - DW Range External Corner 600/900/1000 Internal Corner Dim. A Q Dim. B Maximum Unit Size Any leg length combined up to panel length 7 metres Minimum Unit Size (mm) 45, 60, 70, 80 & 100 Panel 45, 60 & 70 Dim. A x Dim. B 150 x 150 Panel 80 Dim. A x Dim. B 160 x 160 Panel 100 Dim. A x Dim. B 180 x 180 Internal Angle q Maximum 80 - Minimum Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Dim. A Dim. B Q 600/900/1000 Maximum Unit Size (mm) Maximum length of one leg must be 1000mm with the leg combination up to 7 metres Minimum Unit Size (mm) Dim. A x Dim. B 150 x 150 Internal Angle q Maximum 70 - Minimum 10:45

47 Dim. C Pre-Formed Units - DW Range Door - Door Q 600/900/1000 Dim. A Q Dim. B Maximum Unit Size Any leg length combined up to panel length 7 metres Minimum Unit Size (mm) Panel Depth Dim. A Dim. B Dim. C Internal Angle q 90 - Minimum Chamfered Corner 600/900/1000 Q 1 Q 2 Dim. A Dim. B Dim. C Maximum Unit Size Any leg length combined up to panel length 7 metres Minimum Unit Size (mm) Panel Depth Dim. A Dim. B Dim. C Internal Angle q Maximum 70 - Minimum 10:46

48 Pre-Formed Units - DW Range Mansard Detail Dim. A Dim. B Dim. C Dim. L Q 1 Q 2 Maximum Leg Length (By Module) Based on Dim.B Min. size as noted below 1000 & 900 only Dim. B Min. Leg Length (mm) Panels 45, 60 & Panel Panel Dim. A & Dim. C Min. Leg Length (mm) All Panels 125 Panel Length (L) 7500mm Max 150mm Min Internal Angle q Maximum 90 - Minimum Section 10 - Ward Wall Panels - DW Range - Horizontally Laid Soffit Detail Dim. A Maximum Equal Leg Dim. A x Dim. B 500 x 500 (1000 Module) Dim. A x Dim. B 450 x 450 (900 Module) Dim. A x Dim. B 300 x 300 (600 Module) Minimum Equal Leg - Panels 45 & 60 (mm) Dim. A x Dim. B 850 x 150 (1000 Module) Dim. A x Dim. B 750 x 150 (900 Module) Dim. A x Dim. B 450 x 150 (600 Module) Dim. L Dim. B Minimum Equal Leg - Panels 70, 80 & 100 (mm) Dim. A x Dim. B 800 x 200 (1000 Module) Dim. A x Dim. B 700 x 200 (900 Module) Dim. A x Dim. B 400 x 200 (600 Module) Panel Length (L) 7500mm Max 150mm Min Internal Angle q Maximum 60 - Minimum 10:47

49 Pre-Formed Units - DW Range Z shaped corner (LH) Q 1 Q 2 600/900/1000 Dim. A Dim. B Dim. C Maximum Unit Size (mm) Any leg combination up to panel length of 7000mm Minimum Unit Size (mm) 45 & 60 Dim. A x Dim. B x Dim. C 150 x 200 x 150 Minimum Unit Size (mm) 70, 80 & 100 Dim. A x Dim. B x Dim. C 180 x 300 x 180 Internal Angle q Maximum 90 - Minimum Z shaped corner (RH) Q 2 600/900/1000 Q 1 Maximum Unit Size (mm) Any leg combination up to panel length of 7000mm Dim. A Dim. B Dim. C Minimum Unit Size (mm) 45 & 60 Dim. A x Dim. B x Dim. C 150 x 200 x 150 Minimum Unit Size (mm) 70, 80 & 100 Dim. A x Dim. B x Dim. C 180 x 300 x 180 Internal Angle q Maximum 90 - Minimum 10:48

50 [ Revised - October 2005 ] Pre-Formed Units - DW Range Column Casement 600/900/1000 Dim. A Dim. B Q 1 Q 3 Q 2 Dim. C Dim. D Maximum Unit Size (mm) Any leg combination up to panel length of 7000mm Minimum Unit Size (mm) 45 & 60 Dim. A x Dim. B x Dim. C x Dim. D 150 x 400 x 400 x 150 Minimum Unit Size (mm) 70, 80 & 100 Dim. A x Dim. B x Dim. C x Dim. D 200 x 600 x 600 x 200 Internal Angle q Maximum 90 - Minimum Note: For all acute angles please contact Ward Technical Design Bureau. Section 10 - Ward Wall Panels - DW Range - Horizontally Laid 10:49

51 Modified Panel Cover Width Detail - DW Range Horizontal to Vertical Break DW1000D horizontally laid Panel Air seal - 6mm Ø butyl strip (Type 4) Packing shim to be placed on modified panel. Packing shim thickness to suit standard panel joint (nominal 4mm) Air seal - 6mm Ø butyl strip (Type 4) Panel bearer at 1500mm max centres Factory applied weather seal Modified panel width Direction of lay PIR insulation board Concealed panel fixing DW1000D horizontally laid cover width panel DW1000D horizontally laid Angle 2 ±1 Building Regulations Part L2 Thermal Data fmin = 0.41 Y = 1.15 W/mK The above values are only applicable to the components on this detail. Changes to the components will have an effect on the given values. X gap Rivet head 150mm min. Note: 1. Modified panel 6000mm maximum length 2. Due to manufacturing tolerances it is important to adjust modified panel horizontal joint gap to match the standard panel joint gap Tolerance Dimension X Panel Thickness Dimension X 45mm mm 2 1.6mm mm 60mm mm 2 2.0mm mm 70mm mm 2 2.4mm mm 80mm mm 2 2.8mm mm 100mm mm 2 3.6mm mm 10:50