Drainage Systems > POLYMER CONCRETE CHANNELS > ACCESSORIES. Ojefer

Transcription

1 CNLES DE DRENJE CCESORIOS Drainage Systems > POLYMER CONCRETE CHNNELS > CCESSORIES Ojefer 1

2 DRINGE SYSTEMS DRINGE SYSTEMS Linear Drainage of surface water POLYMER CONCRETE > Linear drainage systems comprising polymer concrete channels with corresponding gratings made from different materials. > Channels from polymer concrete are distinguished for having superior mechanical properties and ease of application, since they are lighter than conventional concrete channels. Light and with tight casing, substantial savings can be leveraged in the laying stage. The grating design has been studied to obtain the best combination of robustness and liquid-collection capacity. Gratings are made out of zinc-plated steel, stainless steel, plastic and/or cast iron. > Gratings with different load bearing classes are made out of zinc-plated steel, stainless steel, plastic and/or cast iron. > This way the polymer concrete channels can be adapted to any kind of surface to be drained: car parks, pedestrian areas, garage access, sports facilities, swimming pools, roads, airports, farms... Technical Specifications Technical Details Resistant to corrosion, self-cleaning, guaranteed fast discharge of water. The body of Ojefer channels has been designed to ensure optimal anchoring and high resistance to loads according to standard EN1433. > Resistance to aggressive liquids. > Resistant to biological attack. RESISTNCE TO COMPRESSION: Over 75 MPa. > Maintenance free. > Lighter than conventional concrete. RESISTNCE TO BENDING: Over 18 MPa. > Water absorption lower than 0.5%. > High compression resistance. > Excellent absorption of noise and grating vibrations. > Good temperature stability features. > Perfectly smooth surface enhancing hydraulic flow. > Good resistance to atmospheric influences and UV rays. > Can be recycled. SPECIFIC WEIGHT: ± 2. kg/m 3 WTER BSORPTION: Lower than 0.5% ROUGHNESS: 25 μm. Tongue-and-groove profile, allowing perfect channel joining. Pre-marked vertical discharge opening. variety of models in several sizes without slope or cascaded. 2 Ojefer Ojefer 3

3 DRINGE SYSTEMS DRINGE SYSTEMS CHNNELS > One of the main features of polymer concrete channels is its weight, which is much lower than that of channels made out of other materials, and this involves a significant saving in assembly time and materials. > Polymer concrete guarantees rapid drainage, given its low roughness. > ll channels have a pre-marked area (with a variety of diameters) below to make vertical outlets. > The length of a standard channel is 1 meter. FSTENING SYSTEMS Channels and gratings are supplied together with fastening systems to prevent grating from moving, thus avoiding damage to the drainage system. of gratings is recommended for all channel types. For classes C, D and E, the gratings must always be fastened. The fasting system for the gratings can be found on the following pages in the tables on the left-hand side below the grating types. Details are provided here on whether fastening of gratings is permitted for each channel type and a grating code is provided. Please find details on all Ojefer channels on the left-hand side of this catalogue. GRTING The available types of grates are: BLIND COVERS ND COVERS WITH OUTLET Channels have a blind cover at the start and end, or a cover with an outlet. The diameter of the cover with an outlet is limited by the height of the channel. STMPED WLKWY GRTING Galvanized / HEEL-SFE STMPED WLKWY GRTING Galvanized / CRISSCROSS GRTING 33 X 33 Galvanized / HEEL-SFE CRISSCROSS GRTING 33 X 11 Galvanized / Please turn to pages for a table with all covers, arranged in function of the channel width, the product codes are provided. PERFORTED STMPED GRTING Galvanized / POLYPROPYLENE CRISSCROSS GRTING P.P. Grey / P.P. Sand DUCTILE CST IRON GRTING Cast iron TYPES OF SLOPING > Channel section without slope > Channel section with natural ground slope > Channel section with cascaded slope On the right-hand side of this catalogue you will find all the gratings for the channels on the left-hand side. 4 Ojefer Ojefer 5

4 DRINGE SYSTEMS DRINGE SYSTEMS LOD CLSSES INDEX relevant issue in choosing a drainage system is the type of transit to be borne by the system. The following table shows the load classes in accordance with standard EN1433: Drainage channels for transit areas used by pedestrians and vehicles. CHNNELS, GRTING ND FSTENING SYSTEMS SYSTEM CHNNEL CLSS OF GRTE CHNNEL WIDTH PGE NUMBER Symbol Usage suggestions TOP LY -B-C kn reas that can only be used by pedestrians and cyclists B kn Pavements, pedestrian areas and comparable areas, private carparks for vehicles or vehicle parking areas. GRSS C kn Side kerbs and areas without traffic like hard shoulders and similar areas. SPORT 17 D kn Carriageways for roads (including pedestrian roads) and parking areas, for all types of road vehicles. LY IN -B-C E kn reas bearing high wheel loads, for instance, ports and lateral areas of docks and dykes F kn reas bearing particularly high wheel loads, for instance, taxiways for aircraft. GLVNIZED FRME FOR HEVY TRFFIC -B-C-D-E CHNNEL CODING Z GLVNIZED PROFILE X STINLESS PROFILE -B-C-D-E W: POLYMER CONCRETE C: CHNNEL S: TOP LY E: LY IN Z: LY IN WITH GLVNIZED PROFILE X: LY IN WITH STINLESS PROFILE SD: SOLID DRIN FOR GRSS FOR SPORT 000: INTERIOR WIDTH () 000: INTERIOR WIDTH () SOLID DRIN -B-C-D BLIND COVERS ND COVERS WITH OUTLET INSTLLTION OF DRINGE SYSTEMS ND RECOMMENDTIONS WCS Ojefer Ojefer 7

5 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Top lay System Channel / Grating GRTES ND FSTENING SYSTEMS Material STMPED WLKWY GRTING FOR TOP LY per DGP0 0 DSP 1, DGPX0* 0 DSPX 1, WCS050 WCS080 HEEL-SFE STMPED WLKWY GRTING FOR TOP LY (6 of water flow) DGP DSP 1, DGPX3000* 0 DSPX 1, CRISSCROSS GRTING 33 X 33 FOR TOP LY DGQ0 0 DSP 2, DGQX0* electro polished 0 DSPX HEEL-SFE CRISSCROSS GRTING 33 x 11 FOR TOP LY 2,3 195 DGR0 0 DSP 3, DGRX0* electro polished 0 DSPX 3,0 195 DUCTILE CST IRON GRTING FOR TOP LY (2 pcs/linear meter) WCS WCS140 DGGP Cast iron 500 C DSP 3,6 390 FSTENING SYSTEMS (2 pcs/linear meter) DSP DSPX* WCS ,0 195 WCS ,0 135 WCS ,3 120 WCS ,5 105 *Please verify delivery times. 8 Ojefer Ojefer 9

6 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Top lay System Channel / Grating GRTES ND FSTENING SYSTEMS Material per STMPED WLKWY GRTING FOR TOP LY DGP DSP 3,0 72 DGPX2500* 0 DSPX 2,8 72 CRISSCROSS GRTING 33 X 33 FOR TOP LY DGQ6000 DGQX6000* 0 0 B DSP DSPX 4,5 2, HEEL-SFE CRISSCROSS GRTING 33 x 11 FOR TOP LY DGR B DSP 7,6 72 DGRX6000* 0 DSPX 4,2 72 WCS080 WCS WCS180 DUCTILE CST IRON GRTING FOR TOP LY (2 pcs/linear meter) DGGP Cast iron 500 C DSP 6,0 144 FSTENING SYSTEMS (2 pcs/linear meter) DSP 144 DSPX* 144 WCS ,80 72 WCS ,50 63 WCS ,10 45 *Please verify delivery times. 10 Ojefer Ojefer 11

7 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Top lay System Channel / Grating GRTES ND FSTENING SYSTEMS Material per CRISSCROSS GRTING 33 X 33 FOR TOP LY DGQ DSP 5,2 49 DGQX8000* 0 DSPX 5,2 49 HEEL-SFE CRISSCROSS GRTING 33 x 11 FOR TOP LY DGR DSP 6, DGRX8000* 0 DSPX 6,1 49 DUCTILE CST IRON GRTING FOR TOP LY (2 pcs/linear meter) DGGP Cast iron 500 C DSP 9,5 98 WCS WCS160 WCS210 FSTENING SYSTEMS (2 pcs/linear meter) DSP 98 DSPX* 98 WCS ,30 49 WCS ,10 42 WCS ,70 42 *Please verify delivery times. 12 Ojefer Ojefer 13

8 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Top lay System Channel 250 / Grating GRTES ND FSTENING SYSTEMS Material per CRISSCROSS GRTING 33 X 33 FOR TOP LY 250 DGQ DSP250 5,6 36 FSTENING SYSTEMS (2 pcs/linear meter) 175 DSP WCS WCS Ojefer Ojefer 15

9 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Grass System Channel for artificial grass Sport System Sport channel WCCESPED125 WCSPORT WCCESPED Consultar WCSPORT Ojefer Ojefer 17

10 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Lay in System Channel / Grating GRTES ND FSTENING SYSTEMS Material per STMPED WLKWY GRTING FOR LY IN DPG1 0 DSP 1,65 DPG1360* 0 DSPX 1,65 HEEL-SFE STMPED WLKWY GRTING FOR LY IN (6 of water flow) DGP2 0 DSP 1, DPG1361* 0 DSPX 1,65 PERFORTED STMPED GRTING FOR LY IN WCE040 WCE080 WCE120 DPGRPZ 0 Peatonal DSP 1,60 DPGRPI* 0 Peatonal DSPX 1,60 CRISSCROSS GRTING 33 X 33 FOR LY IN DPG DSP 2,6 HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN DPG DSP 3,1 POLYPROPYLENE CRISSCROSS GRTING (2 pcs/linear meter) CRR PP gray 500 K3 0, CRR PP sand 500 K3 0, WCE040* ,20 FSTENING SYSTEMS (2 pcs/linear meter) WCE ,2 104 DSP 260 WCE ,5 78 DSPX* 260 *Grating cannot be fastened to WCE040. *Please verify delivery times. 18 Ojefer Ojefer 19

11 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Lay in System Channel 175 / Grating GRTES ND FSTENING SYSTEMS Material per CRISSCROSS GRTING 33 X 33 FOR LY IN C DSP175 3,72 70 HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN C DSP175 5, POLYPROPYLENE CRISSCROSS GRTING (2 pcs/linear meter) WCE WCE175 CRR PP gray 500 L15 1,45 70 CRR PP sand 500 L15 1,45 70 FSTENING SYSTEMS (2 pcs/linear meter) DSP WCE ,5 70 WCE , Ojefer Ojefer 21

12 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Galvanized Frame System Channel / Heavy Traffic GRTES ND FSTENING SYSTEMS Material per GLVNIZED FRME FOR CHNNEL DTEL , DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) WCS050 WCS080 DGGC Cast iron 500 C 3, DGGE Cast iron 500 E 4, WCS WCS140 WCS ,0 195 WCS ,0 135 WCS ,3 120 WCS , Ojefer Ojefer 23

13 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Galvanized Frame System Channel / Heavy Traffic GRTES ND FSTENING SYSTEMS Material per GLVNIZED FRME FOR CHNNEL DTEL , DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) DGGE Cast iron 500 E 8, WCS080 WCS WCS180 WCS ,80 72 WCS ,50 63 WCS , Ojefer Ojefer 25

14 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Galvanized Frame System Channel / Heavy Traffic 245 GRTES ND FSTENING SYSTEMS 245 Material per GLVNIZED FRME FOR CHNNEL DTEL , DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) DGGE DGGE Cast iron 500 E 10,50 98 WCS WCS WCS210 WCS ,30 49 WCS ,10 42 WCS , Ojefer Ojefer 27

15 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Z System Galvanized Profile X System Stainless Profile Channel / Lay in Grating GRTES ND FSTENING SYSTEMS Material per STMPED WLKWY GRTING FOR LY IN DPG1 0 DSP 1, DPG1360* 0 DSPX 1, HEEL-SFE STMPED WLKWY GRTING FOR LY IN (6 of water flow) DPG2 0 DSP 1, DPG1361* 0 DSPX 1, PERFORTED STMPED GRTING FOR LY IN DPGRPZ 0 Peatonal DSP 1, WCZ040 WCZ080 WCZ DPGRPI* 0 Peatonal DSPX 1, WCX040 WCX080 WCX CRISSCROSS GRTING 33 X 33 FOR LY IN DPG DSP DPG1460* 0 DSPX HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN DPG DSP 3,1 143 DPG1470* 0 DSPX 3,2 143 DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) WCZ040* , DGGC Cast iron 500 C DSP 3,7 286 WCX040* DGGE Cast iron 500 E DSP 4,6 286 WCZ , FSTENING SYSTEMS (2 pcs/linear meter) WCX080 DSP 286 WCZ ,6 65 DSPX* 286 WCX *Grating cannot be fastened to WCZ040 / WCX040. *Please verify delivery times. 28 Ojefer Ojefer 29

16 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Z System Galvanized Profile X System Stainless Profile Channel / Lay in Grating GRTES ND FSTENING SYSTEMS Material per CRISSCROSS GRTING 33 X 33 FOR LY IN DKL-Q 0 DSP 3,5 54 DKL-QX* 0 DSPX 5,1 54 HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN DKL-R 0 DSP 4,2 54 DKL-RX* DKLCX300* 0 C DSPX300 DSPX 20,3 5, DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) DGGE Cast iron 500 E DSP 8, FSTENING SYSTEMS (2 pcs/linear meter) WCZ125 WCZ DSP 108 WCX125 WCX DSPX* 108 WCZ ,70 54 WCX125 WCZ ,5 36 WCX *Please verify delivery times. 30 Ojefer Ojefer 31

17 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Z System Galvanized Profile X System Stainless Profile Channel / Lay in Grating GRTES ND FSTENING SYSTEMS Material per CRISSCROSS GRTING 33 X 33 FOR LY IN DKL-Q 0 DSP 5, DKL-QX* 0 DSPX 5,1 56 HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN DKL-R 0 DSP 5,8 56 DKL-RX* DKLCX300* 0 C DSPX DSPX300 20,3 5, DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) DGGE Cast iron 500 E DSP 10, FSTENING SYSTEMS (2 pcs/linear meter) WCZ WCZ245 DSP 112 WCX WCX245 DSPX* 112 WCZ ,0 56 WCX WCZ ,8 28 WCX245 *Please verify delivery times. 32 Ojefer Ojefer 33

18 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS CCESSORIES Z System Galvanized Profile X System Stainless Profile Channel 300 / Lay in Grating GRTES ND FSTENING SYSTEMS Material per 300 CRISSCROSS GRTING 33 X 33 FOR LY IN DKL-Q300 DKL-QX300* DKLC300 DKLCX300* 0 DSP300 9, DSPX300 9,1 35 HEEL-SFE CRISSCROSS GRTING 33 X 11 FOR LY IN 0 C DSP300 20, C DSPX300 20,3 35 DUCTILE CST IRON GRTING FOR LY IN (2 pcs/linear meter) DGGD300 Cast iron 500 D DSP300 19, FSTENING SYSTEMS (2 pcs/linear meter) WCZ300 WCZ DSP WCX300 WCX DSPX300* 70 WCZ ,2 35 WCX300 WCZ ,0 20 WCX *Please verify delivery times. 34 Ojefer Ojefer 35

19 POLYMER CONCRETE DRINGE CHNNELS DRINGE CHNNELS POLYMER CONCRETE Solid Drain Channel / Built-in grating WCSD160 > Simple installation and integration for all types of surfaces. > Type of loads: 15 to D400. > Integrated design in a single piece provides specific advantages in respect to conventional drainage channels: > Grating cannot be destroyed or loosened. WCSD D 32 > Risks are minimised or avoided, making it ideal for children s playgrounds and schools. > No noise. 36 Ojefer Ojefer 37

20 CCESSORIES DRINGE SYSTEMS DRINGE SYSTEMS CCESSORIES BLIND COVERS ND COVERS WITH OUTLET BLIND COVERS ND COVERS WITH OUTLET Channel width Channel code code Description Channel width Channel code code Description WCS080 WTC120 0, WCE WTP ,70 WTC120S with outlet Ø 75 0,25 WTP225095S with outlet Ø 50 0,64 WCS WTC ,48 WCE175 WTP225 1,11 WTC120120S with outlet Ø 90 0,27 WTP225S with outlet Ø 0,80 WCS140 WTC ,63 WCS WTP240 1,03 WTC120160S with outlet Ø 90 0,42 WTP240S with outlet Ø 90 0,82 WCZ WCX WTC 0,64 WCS160 WTP ,43 WTCS with outlet Ø 90 0,43 WTP240180S salida Ø 125 1,02 WCE040 WTC ,29 WCS210 WTP ,82 WCE080 WTC ,38 WTP240230S with outlet Ø 0,78 WTC145080S with outlet Ø 50 0,32 WCZ WCX WTP ,95 WCE120 WTC ,67 WTP240120S with outlet Ø 90 0,74 WCSPORT WTP ,70 WCZ245 WCX245 WTP ,14 WTP145145S with outlet Ø 90 0,48 WTP240270S with outlet Ø 1,10 WCS080 WTC190 0, WCS WTP300 1,98 WTC190S with outlet Ø 75 0,48 WTP300S with outlet Ø 160 1,32 WCS WTC190 0, WCZ300 WCX300 WTP340 1,68 WTC190S salida Ø 0,63 WTP340S with outlet Ø 1,37 WCS180 WTC190 1,25 WCZ WCX WTP ,04 WTC190S with outlet Ø 160 0,60 WTP340360S with outlet Ø 3,00 WCZ125 WCX125 WTC 0,99 WTCS with outlet Ø 0,68 WCZ WCX WTC220 1,45 WTC220S with outlet Ø 160 0,79 38 Ojefer Ojefer 39

21 DRINGE SYSTEMS DRINGE SYSTEMS INSTLLTION OF DRINGE SYSTEMS 1.- Establish the level according to chosen slope and start installing the channel from the discharge point, i.e., the lowest point (drain pipe, sump, etc.). 2.- Place the concrete base for the channel according to this installation guide. > Installation guide of a standard Drainage Channel: Distances, B and C and the type of concrete used change depending on the load class. See chart on previous page. 3.- Lay the channel on the concrete base, placing a chalk line through the ditch to ensure proper alignment. Expansion joint B Z 4.- Place the channel sections, leaving no gaps. When used solely for drainage, connect without treating the joint. When used for discharge of aggressive liquids, the joint must be sealed with a special mortar or silicone with elastic resistance. Pavement Supporting strata 5.- Channels and grating are installed around 2 to 3 mm under the final level of the pavement to protect sides from breaking (see installation guide). Reinforced concrete Compacted soil C 6.- Pour concrete along sides of the channel following the instructions of this installation guide. In curb or pavement concreting jobs adjacent to the channel, given the lateral pressure emerging from the concrete or pavement, channels must be duly reinforced against horizontal loads, for instance, by placing the grating over the channels when these were not mounted. 7.- For concrete pavements, make an expansion joint between the channel and the surrounding pavement as shown in this installation guide. In the case of cross joints in relation to the channel, these must go through a channel joint. 2-3 mm DETIL Z > Installation guide of TP System with Zinc-plated Frame for class E grating: B C Concrete Type Kg / Expansion joint Z Concrete Pavement B 250 Supporting strata Supporting strata C 250 Reinforced concrete Compacted soil D 250 Compacted soil C E 250 B For load classes C, D and E, reinforcing mesh is recommended. Note: For general information only, for further details, please contact our technical department. 40 Ojefer Ojefer 41

22 DRINGE SYSTEMS RECOMMENDTIONS 1.- Fasten the grating in all cases, and especially for speeds in excess of 10 km/h, or when the channel is situated on an access ramp. 2.- Regularly inspect the bottom of the channel and clean it when required. To do this, remove the grating and use a spade fitting the size of the channel. 3.- We recommend that the concrete support of the channel be extended in length direction for a distance of 2 to 3 times the height of the channel at the end of each channel section, in order to obtain a better load distribution. 4.- In principle, both the channels and the grating can be cut at the construction site to the appropriate lengths. In any case, we recommend that one fixation point of the grating be retained, as well as to ensure that there are no burrs or sharp edges on the cut elements. 5.- When realizing a vertical outlet, we recommend that holes be drilled in the diameter of the preformed ring of the knock-out opening in the bottom of the channel in order to weaken the cross section. The remaining material can then be knocked-out with a hammer and chisel. We suggest this is done from the inside to out. Drill holes 42 Ojefer

23 Ctra a ltorricón, P.K. 1, ltorricón (Huesca) Tel / 232 Fax