Process Tanks & Vessels

Transcription

1 Process Tanks & Vessels > Fire Service Water Storage > Water Collection & Treatment > Underground Liquid Storage > Chemical Storage > Agitated Tanks & Vessels > Custom Modifications & Accessories

2 PROCESS TANKS & VESSELS Process Tank Range T T LP 2270LP Process Tanks CODE LITRES/GALLONS DIAMETER INLET HEIGHT O/ALL HEIGHT SG OVERFLOW OUTLET PST200 Round Process Tank 200ltr.60 m.90 m.90 m PST600 Round Process Tank 600ltr 1.00 m.95 m.95 m PST1000 Round Process Tank 1000ltr 1.00 m 1.50 m 1.50 m PST1600 Round Process Tank 1600ltr 1.25 m 1.50 m 1.61 m / PST2270T Round Process Tank 2270ltr Tall 1.30 m 1.92 m 2.00 m / PST2270LP Round Process Tank 2270ltr Low Profile 1.70 m 1.20 m 1.31 m / PST3300 Round Process Tank 3300ltr 1.52 m 2.00 m 2.10 m / PST4500T Round Process Tank 4500ltr Tall 1.70 m 2.10 m 2.20 m / PST4500LP Round Process Tank 4500ltr Low Profile 2.15 m 1.38 m 1.58 m /3.00/ PST5000 Round Process Tank 5000ltr 1.95 m 1.96 m 2.17 m /3.00/ PST7100 Round Process Tank 7100ltr 2.15 m 2.12 m 2.17 m /3.00/ PST9000 Round Process Tank 9000ltr 2.50 m 2.05 m 2.26 m /2.30/5.30/ PST13600 Round Process Tank 13600ltr 3.10 m 2.10 m 2.45 m /2.00/5.00/ PST22500 Round Process Tank 22500ltr 3.56 m 2.47 m 2.8 m /2.30/5.30/ PST31700 Round Process Tank 31700ltr 4.10 m 2.61 m 3.04 m /2.30/5.30/ White 2 Natural 3 Charcoal Black 5 Beige 6 Wilderness All tanks are certified to the Polyethylene tank standard for water & chemicals Standard AS/NZS4766:2006 Licence No. SMKP All measurements are approximate due to variable shrinkage during manufacture. Due to pigment variations with raw material manufacturers, colour shades may vary. Polymaster takes no responsibility for the quality of water held in a tank. Certified Product by SAI Global Polyethylene Tank Standard for Water & Chemicals AS/NZS4766 :2006 Content Specific Gravities. Polymaster Industrial Tanks and Vessels can be manufactured with increased wall thicknesses catering for Specific Gravities of contents between 1SG 2SG and Operating Temperatures from -18 up to +60 Celsius. All rated Specific Gravities are independently engineered and Finite Element Analysis approved. See SG column in the above table to ascertain the SG range available for the particular product displayed.

3 Fire Service Water Storage PROCESS TANKS & VESSELS Water Collection & Treatment Applications: > Influent Settling Tanks > Balance Tanks > Bio-Reactor Tanks > Treated Effluent Storage Adequate Resource to respond in the event of a fire. Building in a Remote Location? Or where mains water is insufficient for firefighting purposes? Protect lives and assets with a Bulk Storage tank system, customised to the application. Supplying Fire Service Tanks to Fire Authority Standards for many years, Polymaster Industrial personnel can provide assistance during the design phase to arrive at the optimum configuration. Features: 1. From ½ up to 12 Table E Flanged Outlets 2. All Fire Authority Connections available such as CFA, MFB, SAFB, Storz & Camlock Fittings 3. Anti-Vortex Internal Suction Assemblies are available to meet all Fire Authority Standards 4. Tank Modifications by Fully Qualified Personnel 5. Below Ground options Available (see page 16) Integrated Containment for water collection & treatment Water Collection: Assisting you towards responsible water use, Polymaster Industrial Tanks offer various interconnection configurations for high volume and integrated water collection. > > Rain Harvest Retention > Waste Water Treatment > > Process Water Collection > Filtration Systems > > Storm Water Detention Water Treatment: Polymaster Industrial Tanks are not only well proven for Water Treatment applications, they are also Certified to Australian Standards as below: - AS/NZS 4766:2006 Polyethylene storage tanks for water and chemicals - AS/NZS 4020:2002 Aust. Std. for drinking water Capabilities: 1. Single Tank Containment of up to 31,700 Litres 2. Corrugated or Smooth Wall Tanks Available 3. Internal Skimming & Overflow Assemblies Available 4. HDPE welded outlets from 20mm up to 315mm 5. Remote Level Indication available (see page 23)

4 PROCESS TANKS & VESSELS Underground Liquid Storage Underground - Out of Mind With the smallest footprint in the industry, Polymaster Industrial Underground Tanks give you the maximum capacity for the minimum excavation. 1 Feature 2 Moulded spigot on each tank allows tanks to be joined using flexible tank connectors as shown. Bell Tank 2250 ltr underground rainwater tank CODE US2250 DESCRIPTION Underground Tank 2250ltr c/w Lid 1 The Sub - US5000 Dimensions (mm): 3470L x 1600W x 1870H 2 The Bell - US2250 Dimensions (mm): 1870L x 1600W x 1870H Approved and Tested > Fully tested polyethelene tank designed to withstand ground and water pressure at depth. > Engineered by geotechnical experts including finite element analysis (FEA). These calculations are provided with the tanks. > Anti-flotation design and engineering specifications completed to AS1170. > Sealed locking tamper proof lid. Sub Tank 5000 ltr underground rainwater tank CODE US5000 DESCRIPTION Underground Tank 5000ltr c/w Lid Underground Tank Accessories CODE UMFO USRM FEA Tested for strength DESCRIPTION Backflow prevention device Riser Shaft for Underground Tank

5 PROCESS TANKS & VESSELS Chemical Storage 6 3 Proven Chemical Resistance 2 Long recognised for its resistance to aggressive media, LLDPE Tanks are suitable for the containment of most corrosives including chlorides, detergents, salts, and variable PH solutions. 4 > CSW10000 CSW25000 > 1 5 Corrugated Tanks Threaded Outlets available in HDPE, Brass & 316 Stainless Steel Translucent Natural MDPE allows for visual Level Monitoring Several Vent variations available Clear Sight Tube Level Indication, also see page 23 Welded Flanged Outlets available: Optional Top Fill Assemblies > CSW7000 Smooth Wall Tanks: Polymaster Industrial also offers smooth wall tank options from 2000L up to 22,500L. Manufactured in accordance to: AS/NZS 4766:2006, these tanks feature straight sides and a domed roof. Features: > Available in Specific Gravities from 1 > 2SG > Mechanical Fittings can be installed in most positions > 22,500L tank features a small 3.05m footprint > Levels can be visually monitored when moulded in Natural LLDPE Extra Resistance > CSW5000 > CSW2000 > CSW4000 Product Certification All Polymaster Industrial Corrugated Wall Tanks are certified to: AS/NZS 4766:2006 Polyethylene storage tanks for water and chemicals. License No: SMKP Polymaster Industrial also holds ISO9001 Quality Management System certification. Certified Product by SAI Global Australian Water & Chemicals Standard AS/NZS 4766 Where added resistance is required, Polymaster Industrial tanks are available in Hexathene 7036FR. This special resin grade has a higher density and extra resitance to Diesel Fuel and other plasticiser chemicals. For a list of common Hazardous Chemicals and their compatibility for storage in LLDPE tanks, refer to page 4 of this Catalogue.

6 PROCESS TANKS & VESSELS Agitated Vessels Applied Mixing & Blending Packages Agitated Tanks Customised Vessels and Mechanisms to meet your Mixing and Blending requirements. Polymaster Industrial works closely with mechanism engineers & manufacturers to ensure the correct agitator is applied to your specified duty. Features > Vessels ranging from 200L 31,700L > Agitator options from 0.18Kw 5Kw. > Custom agitator mechanisms available > Internal & External pipe work available > High Specific Gravity vessels available Self Draining Vessels: These Open Vessels offer self draining functionality, and are capable of complete discharge of contents following the mixing process. See following page for more information. Features > Suitable for varying viscosity solutions > Easy access into vessel for cleaning & maintenance > Range of external Valves and Plug assemblies > Up to 9000L Mixing Capacity > Custom Lids and Bracketing available Standard Mixer Options Code Description AVM33S Agitator to suit 200L 3,300L tanks and vessels, Viscosities from AVM45D Agitator to suit 2,000L 4,500L tanks and vessels, Viscosities from Twin impeller. AVM90S Agitator to suit 4,500L 9,000L tanks and vessels, Viscosities from AVM90D Agitator to suit 4,500L 9,000L tanks and vessels, Viscosities from Twin impeller. Mechanisms are selected according to specified duties, for larger vessels and high viscosities, standard options may vary.

7 PROCESS TANKS & VESSELS Self Draining Vessels SDV9000B > SDV5000B Multi-Function Open Process Vessels SDV2000B Open Process Vessels provide excellent access to the contents within the vessel and easy de-contamination. These vessels are highly resistant to corrosives and are therefore suitable for acid dipping & pickling processes. Generous floor gradients promote the complete discharge of contents when the vessel is emptied. SDV100B 3/4 SDV500B 1 2 FFL500B 1. Lids & Covers: The FT2000B is available with an optional moulded Lid. Custom lids or covers are available for all other vessels in the range. 2. Outlet Connection: Outlet Sumps incorporates standard diameter Plumb-Quick connections for easy adaption to PE, ABS & PVC pipe. 3. Overflow Assemblies Custom Overflows and Tundish assemblies can be incorporated for level control or skimming purposes. 4. Custom Outlet Option Custom outlet Pipework options include Camlock, Flanges and BSP threaded end fittings. Valve Assemblies available include Ball-Valves, Butterfly & Sluice Valves. CODE DESCRIPTION FLOOR GRADIENT OUTLET SIZE (OD) FFL200 Vessel with flat base 200ltr SDV500B Self Draining Vessel & base 500ltr 1:5 75mm SDV1000B Self Draining Vessel & base 1000ltr 1:14 75mm SDV2000B Self Draining Vessel & base 2000ltr 1:6 75mm SDV5000B Self Draining Vessel & base 5000ltr 1:10 110mm SDV9000B Self Draining Vessel & base 9000ltr 1:16 110mm SDVL ltr Vessel lid only

8 Tank Modifications & Accessories Proven Customisation Techniques Providing solutions to custom tank requirements, Polymaster Industrial offers its experienced assistance in the application of integrated process vessels. Our dedicated Modifications Team works closely with Process & Hydraulic Engineers to achieve solutions that meet capacity, duty and integration requirements with proven modification methods & practices. Proven Welding Processes & Methods: Utilising the latest European Hand-Extrusion welding techniques with installation methods that are backed up by extensive testing, the Modifications Team strive to remove or minimise any compromise to the structural integrity of a tank or vessel. Qualified Operators: All operators executing tank or vessel modifications are fully trained and certified to perform Plastic Extrusion Welding operations. Training and Certification provided by a NATA approved training provider. Applications Expertise: With applications ranging from the Food Industry to Mining Operations, Polymaster Industrial is well equipped to meet the challenges of Diverse Applications, Configurations and Content Gravities. Professional Design Assistance: Assisting you from the Design Phase to Final Commissioning, the Modifications Team will assess in detail the intended duties and offer advice on fittings placement options. Various interconnection and bracketing requirements can also be catered for in-house.

9 TANKS MODIFICATIONS & ACCESSORIES Connection Options 1 PE Welded Stub Flange: Stub Flange outlets provide a highly rigid connection that is common to most piping systems. Loose backing rings provide easy bolt alignment and are available in galvanised steel or 316 Stainless Steel. 4 Mechanical outlets: Available in Polypropylene, 316 Stainless or Brass, mechanical fittings provide a cost effective small bore outlet option. Mechanical fittings can be installed to any flat surface in the tank wall or roof. 2 PE Welded BSP Adaptors: For small bore connections where chemical resistance is required, these welded adaptors can be welded into almost any location in the tank wall or roof. 5 Fire Authority Outlets: Approved Fire Authority Outlets are available for Emergency Water Storage installations in VIC, SA & NSW. Outlet Size Ranges Item Description 1 PE Welded Stub Flange > Table D: 100mm > 600mm > Table E: 100mm > 600mm > ANSI: 25mm > 600mm > DIN: 25mm > 600MM 3 Shouldered End Fittings: Offering quick connect & disconnect functionality, these end fittings are commonly applied to temporary installations. Shouldered End clamp couplings are also available on request. 2 BSP Adaptor Size Range > ½ /16mm > 4 /100mm 3 Shouldered End Size Range 4 Mechanical Outlet Size Range 5 Fire Service Outlet Size Range > 50mm > 355mm > PP: 1 /25mm > 3 /75mm > 316 S/S: 1 /25mm > 4 /100mm > Brass: 1 /25mm > 4 /100mm > CFA, MFB, & SAFB > 63mm > Storz: 40mm > 100mm > Camlock: 20mm > 150mm

10 TANKS MODIFICATIONS & ACCESSORIES Internal & External Pipework Anti-Vortex Suction Assemblies: Designed to prevent Vortex air inclusion when under suction, this assembly also maximises the available tank volume. Storz 100mm & 150mm firefighting suction assemblies can be built to meet all Fire Authority specifications. 1 Internal Overflow Assemblies: Providing improved overflow performance with a proven modification technique. This overflow assembly overcomes interior welding access issues while allowing for greater flow rates. 2 Interconnecting Pipework: Custom pre-fabricated pipework is also offered for tank interconnection or system integration. 3 Vent Options: Allowing for air displacement and replacement due to changing fluid levels, Our vent options include overflow screens and 180 weather-proof roof vents.

11 1 2 TANKS MODIFICATIONS & ACCESSORIES Level Indication & Accessories Sonar Level Indication 3 4 Polymaster Industrial Tanks are available with Mounted Sonar Level Indicators to suit your chosen process control system. SLI800 > SLI125 > 1 LST19 Liquid Sight Tube For visual monitoring of Low Viscosity Fluids. 2 DPK1 Dipstick Indicator Provides 360 Visibility and no metal wetted parts. 3 LT01 Levetator Float Indicator for non-corrosive liquids. This Indicator shows actual fluid levels. 4 LD01 Level Devil Float Indicator Suitable for corrosives, with no wetted metal parts. Valves: Valves suitable for tank isolation, flow check and level control are available as packaged accessories with your Polymaster Industrial tank or vessel. < STAINLESS BALL VALVES * Shown with optional indicator guide post < GATE VALVES < CHECK VALVES

12 TANKS MODIFICATIONS & ACCESSORIES Vortex Fine Filter Unique innovative Rainwater Filtering by Vortex Adhesion for Underground Tank Storage URVF15 > 1 RAINWATER 2 STORMWATER 3 TANKWATER URVF30 > URVFO1 > How the Vortex Works Fitted to a horizontal drain pipe, it filters and diverts the rainwater to a storage tank. The incoming rainwater runs out of the horizontal drain pipe into the side of the Filter and is then led in a vortex to the filter housing below. There the rainwater is drawn through the vertically placed fine filter by adhesion and is led through the outlet to the storage area, whilst the debris is rinsed away with the remaining water to drain. Vortex Fine Filters Special Features > Capture more than 90% while cleaning your filter as well. > Filtering to 0.44 mm all by gravity. > Withstands up to 30 tonne vehicles. > Extension risers available for deeper underground installation. > Ideally used with Polymaster Underground Tanks 100 Code Description URVFO1 100mm Vortex Fine Filter (A) URVF15 150mm Vortex Fine Filter (B) URVF30 300mm Vortex Fine Filter (C) % Filtration Efficiency A B C Inlet Flows in Litres per/sec