custom made solutions

Transcription

1 custom made solutions

2 At we understand that for most business in any industry, a loss of power is merely an inconvenience. But, for some businesses, survival depends on power. For this businesses and particular industries; a loss of power would be disastrous, resulting in a huge loss of property, data or income; a loss so great that it could jeopardize the business very survival. Our customers focus their attention on new projects to ensure 100% uptime, designing and building critical facilities to protect sensitive equipment from surges, spikes, brownouts, or other power reliability problems that can damage equipment and delay production. It is for projects such as these that emede- integrate, build and provide the highest quality, most dependable electric control and distribution equipment in the low and medium + Integrated Systems (IS) + Medium and Low Voltage Switchgear + Motor Control Centers (MCC) + Panelboards + Dry type transformers e, we are people you can rely on. more than one decade providing industrial integral solutions... to ever more complex requirements, integrating specialized equipment Mining, Industrial Manufacturing, Commercial and Services industries. 2 3

3 National and local electrical codes require distribution power equipment to be safe and reliable. But these codes not necessarily assure the continuous, uninterrupted supply of high-quality power required by the critical operations of your industry. Protecting the equipment is only a minor consideration compared with the need to protect processes and performance. In a modern facility, safeguarding critical operations requires the most reliable, power control and distribution systems available, backed by single-source responsibility. This is what to our customers in the various industries. The concept is to group control and distribution electrical equipment in prefabricated and transportable modular buildings, providing turnkey quick installations is the supplier of choice for such high-integrity power control, protection and distribution systems among leading companies o 4 5

4 1950 distribution and control during the operations and production in the oil and gas industry In the seventies these improvements were applied to the mining industry where they improved production and reduced pollution During the eighties due to the increase in business IS was used in Telecommunications. Conventional projects must deal with a large amount of equipment, individual parts and pieces, which need to be installed and integrated are assembled under controlled conditions, and delivered in a single package, ready for their start-up In the nineties IS concepts were well established and widely used in large scale projects and for a wide variety of applications and markets. TODAY 1990 At the beginning of the development, refurbished ISO Transportation Containers were used as the main choice for integrating power and process control equipment. today, new custom made containers are the standard due to the complexity of the applications. 6

5 Also called power houses, the (is-dc) are complete buildings of modular design; control and electrical systems supervision devices and equipment, ready for their use modulation and architecture, the (is-dc) can be used in small projects as well as large developments of industrial, mining and service areas. The (is-gc) have been developed to respond to the increasing necessity to take energy to places where the normal utility power supply does not have operational service or economic feasibility, or back-up energy supply for critical process in remote locations is needed. The (is-tc) provide the voltage conversion in points near their consumption, containing all the necessary accessories and elements for their reliable and independent operation. These shelters provide a complete solution for transformation and supply of electrical energy, excelling in their mobility, modularity, implementation speed, relocation, reusability and economy. The IS-DC can include equipment such as: Low and Medium Voltage Switchgear; Low and Medium Voltage Motor Control Centers (MCC); PLC systems; Panelboards: Switchboards; Lighting and Power Centers; Auxiliary Transformers among others. They also include auxiliary services such as: A/C HVAC; Emergency Lighting; Standard Lighting, Pressurization equipment; Fire detection equipment; Fire extinguishing These units are the ideal solution to optimize the administration and control of the electrical energy in remote places such as industrial pumping stations, material handling areas, industrial and mining processes areas, suitable control of the electrical equipment at long distances or remotely located. The (is-gc) include the generator, Control Systems, Protection Boards, Distribution Panelboards, Transfer Switches, Synchronizing Panels, Fuel Tank, Vent Systems, Soundproof Design, Fire Detection, Fire Suppression, The (is-tc) include the transforming equipment, Control Systems, Protection Panelboards, distribution Panelboards, Vent Systems, and all other functional or security additions that are required. Among their varied applications are: Transformation and supply of energy in remote areas, backup transportable energy, civil construction camps and transitory facilities, and any other activity where prime or backup supply of electrical energy is needed. 8 9

6 The communication and instrumentation shelters are independent units, specially constructed to contain equipment of monitoring, measurement, reception, processing and voice, images and data transmission equipments and instruments. Also can be used for any remote command and supervision systems. application, these units usually are furnished with HVAC Systems, Pressurization Systes, Systems for power, antennas ammong others. Command station posts throughout gas, oil or mining ducts, acqueducts or others. Air monitoring stations, Seismic, metereological and geodesic stations. Telephone and television retransmitter stations, voice and data transmission centers, On-site research laboratories among others. has the highest engineer to employee ratio of any manufacturer of power control and protection equipment. The design and manufacture of every system is supervised by an experienced engineer who serves as a team leader, managing and shepherding the project through engineering, assembly, testing, installation, and start-up. unwavering focus on quality assures the customer a unmatched system reliability and superior engineering and technical support

7 design The latest technology and a highly experienced team of engineers are constantly working to improve designs to match the needs and Discus space availability and application requirements. generic drawings are issued and concept approval by customer. Once all information on weight, volume, and equipment are calculated to support permanent and accidental loads. These calculations are made with state of the art structural software. Insulation is designed according to equipment heat dissipation data as well as local environmental conditions Access for installation, maintenance, entrance, and exits are Drawings are presented to the customers with the standard equipment and options for the IS: lighting, conditioning, among others. Once the design is complete the IS is release for production design conditions Normal Assembly Altitude above sea level m ft Maximum Assembly Altitude above sea level K m 10K-16K ft Minimum environmental temperature inside the IS 5 ºC 41 ºF Maximum (average) environmental temperature inside IS 25 ºC 77 ºF Maximum environmental temperature outside the IS 40 ºC 104 ºF Minimum environmental temperature outside the IS -25 ºC -13 ºF Minimum (average) environmental temperature inside IS 10 ºC 50 ºF Maximum daily variation of temperature 20 ºC 68 ºF Maximum temperature of calculation 40 ºC 104 ºF Range of cooling temperature 22 to 30 ºC 71 to 86 ºF Range of heating temperature 2 to 6 ºC 35 to 42 ºF Minimum Relative humidity of the air 13% Average relative humidity of the air 55% Maximum Relative humidity of the air (without condensing) 95% Maximum Barometric pressure Minimum Barometric pressure Environmental pollution level ETP 20 13

8 The manufacturing process of an integral Solution begins with the selection of the suitable raw materials. Only the highest quality in the shelter fabrication process; paint among others. e uses the most sophisticated CAD/ CAM Software that allows for the pieces to be programmed and then made with CNC Control Machines; resulting in an extremely accurate and repeatable process. e uses the most sophisticated CAD/ CAM Software that allows for the pieces to be programmed and then made with CNC Control Machines; resulting in an extremely accurate and repeatable process. The ceiling is lifted until the internal height of the Shelter is achieved; external walls are placed and welded together. In Bolted/ Interlocked Structure, walls and ceiling panels are installed. These are supported by the rigid assembly base and also by the vertical/horizontal structures. The complete painting process includes one undercoat of anticorrosive prior assembly and a second coat applied after the room is assembled. polyurethane, polyester or anyone required by the Shelter welds are performed by highly trained processes according to the nature and thickness of the material. All the welds are performed according by penetrating ink; ultrasound and/or x-rays are optional if required The Mounting Base is constructed with IPN/ UPN steel beams for the main parts and C or weld seams and 3 to 5 mm street covers in thickness, provide the required resistance on the surface based on the internal loads needed. The standard insulation material is Mineral wood or performed polystyrene is available as a more walls and ceilings are standard Inside the Shelter, low thickness steel or FRP sheets are used for the walls and ceiling covers. The between polyurethane painting (standard), Rubber, or laminated phenolic plywood (optional). Steel catwalks, platforms, stairways and are placed (optional). Before delivery, all the equipment and shelter are according the customer s Standard tests reports are available upon request at no additional charge

9 we understand the importance of your projects

10 To ensure the quality and reliability of its systems, maintains two separate, yet totally integrated manufacturing facilities. Each facility has the capability to integrate mechanical and electrical components; to fabricate, plate and insulate bus bars; to complete all electronic assembly and packaging; to build and paint all enclosures; and to completely wire assemble; and test systems before shipment. For the user, this vertically integrated approach to manufacturing allows to assume sole responsibility for system performance, to ensure readily available spare parts, and to provide rapid response to any and all service needs. 18

11 NEMA Metalclad VAC-CLAD series switchgear are available for medium voltage applications, equipped with vacuum power breakers capable of 2.4 to 38 kv with maximum of 3000 amps. IEC Metalclad up to 24 kv 3000 amps. One of our best selling products is removable motor starters class 7.2 kv and 15 kv capable of 400 to 800 amps. The starters are designed with vacuum interruption technology proven to control induction motors, under full/reduce and reversible/non-reversible starts. To control and power low voltage motors Motor Control Centers (MCC) capable of handling 600 AC Volts with bus bars of up to 3200 amps and standard short circuit rating from 65 to 100 ka Low voltage switchgears have been designed and manufactured under NEMA or IEC circuit breakers with solid state relay protection technology. A large variety of metal enclosed low voltage switch boards are available; designed for applications that require up to 600 volts AC, maximum 5000 amp phase current, and a standard short circuit rating from 65 to 100kA. The switch boards can include; control panels for illumination, dry low voltage three phase transformers of up to 150kVA, control transformers of up to 30kVA, and pump control panels with safe automatic energy transfer. Line series panel boards for applications that require up to 600 volts AC, a max phase current of 1200 amps and a standard short circuit rating from 10 to 100kA

12 to integrate products and solutions from multiple brands for as the residential markets Eaton Electric s thermomagnetic, molded case, automatic breakers capable of handling 15 to 2500 amps, 690 VAC, and short circuit rated from 10 to 200kA. Magnum series circuit breakers for applications of up to 6000 amps and 600 VAC. Low voltage motor starters that comply with NEMA or IEC standards. Vacuum low voltage starters under ANSI/NEMA standards. Multifunctional, integrated, equipment which communicate and register fault events capable of working with low and medium motors. is committed to keeping its customers up and running with reliable, clean power. To this end, trained, company employed service engineers. These engineers operate throughout the United States and Latin America. They have a standing mandate from the company s management, to do whatever is required to keep systems up and running. selectors, and joysticks used in the industry. Complete line of solid-state starters, soft starters and variable frequency drives for low voltage. Soft starters series S801 with by-pass contactor, which increases on-line life and reduced dissipation. Used in 15 to 750 HP applications and from 208 to 575 VAC. Variable frequency drivers for motors from 1 to 600 HP and up to 575 VAC

13 US 7900nw 21th st miami fl Ph +1 (305) ARGENTINA Beaucheff 4875 Buenos Aires Ph +54 (3327) SPAIN C/ Bell, 1 Getafe Madrid Ph +34 (91) info@emede-electric.com