Kirby Building Systems Inc., A Nucor Company 124 Kirby Drive P O Box 390 Portland, TN Tel:

Transcription

1 Kirby Building Systems Inc., A Nucor Company 124 Kirby Drive P O Box 390 Portland, TN Tel: MIAMIDADE COUNTY APPROVED roduct catalog KBS Form#

2 Contents About Kirby Building Systems Primary Framing Gable Roof Single Slope Lean-To Beam Column Secondary Framing Purlins and Girts Girt Conditions Eave Strut ClearBay Roof Joist System Light Gauge Steel Integration Wall Panels KirbyWall Kirby Reversed Roll Panel KirbyRib II Wall / Roof StuccoChoice Panels Insulated Panels Roof Panels KLM 2100 KLS 2100 Roof-Lok Roof-Lok Plus Accessories Green Commitment - LEED able of contents

3 About Kirby Building Systems For over fifty years, Kirby Building Systems has been a leading manufacturer of custom-engineered, high-quality, metal building systems for agricultural, aviation, commercial, industrial, institutional, recreational and most other specialty metal building applications. Not only can Kirby design simple buildings, but our niche in the market place is to provide customized solutions for complex projects that may not appear to be pre-engineered at first glance. The Kirby focus on quality and service results in building systems with solid advantages, including fast-response design, web-based estimating software, more detailed drawings, fewer pieces to erect, and complete buildings delivered on time resulting in faster completion schedules. Kirby specializes in custom-engineered construction solutions, encompassing multiple building components, framing options, extended bay options, special exteriors, four standing seam roof systems, Kirby-Cool (Kynar and Siliconized Polyester) paint finishes and industry-leading warranty protection programs. With a wide variety of product offerings that are ideal for the unique requirements of many churches, schools and fire stations, Kirby s Builder network throughout the eastern United States has the expertise to deliver top quality metal building systems. Kirby is a division of Nucor Corporation, the largest steel producer and steel recycler. Nucor is a Fortune 500 corporation as well as a leading member of the American Iron and Steel Institute (AISI). International Accreditation Service (IAS) By choosing an International Accreditation Service (IAS) AC472 accredited manufacturer, Kirby provides an extra level of assurance that our engineering/order/design/fabrication processes all conform to high-quality standards and are evaluated by a respected independent third party. IAS, in cooperation with the MBMA, is the new, highquality standard certification program written specifically for the metal building industry. Primary Framing Systems Kirby Building Systems will custom design your building system to comply with local building code requirements. Each is reviewed by Kirby s experienced team of professional engineers. A Gable Roof System provides a roof with two sloping sides and a ridge. With optional tapered columns, this building style is a cost-effective solution for office, warehouse, industrial, and commercial applications. The available straight column option provides a good system for palletized storage or display racks and is also ideal for shopping centers and other commercial buildings. The girts can be located in either bypass or insert position and the roof slope can be as low as ¼ :12 or as steep as 6:12. The Gable Roof System is available with clear span frames or with interior columns, which provide economical solutions for wide buildings. Applications: Office Warehouse Industrial Commercial International Organization for Standardization (ISO) As an ISO certified manufacturer, Kirby Building Systems is dedicated to protecting our environment and reducing waste. The International Organization for Standardization (ISO) is a standard for Environmental Management Systems (EMS) that applies to all businesses, regardless of size, location or income. The standard aims to continually reduce the environmental footprint of a business and to decrease the pollution and waste a business produces. 1 2

4 Primary Framing Systems Primary Framing Systems A Single Slope System provides a building with one roof surface. With single-side drainage, these systems are suitable for manufacturing facilities, warehouses, and retail shopping centers. The available tapered columns provide an inexpensive solution for wider buildings, while the available straight columns allow for maximum usage of interior space. The girts can be located in either a bypass or inset position and the roof slope can be as low as ¼ :12 or as steep as 6:12. A Lean-To System provides a cost efficient means of making a building wider by utilizing a single slope sytem to extend the roofline of a building or by attaching to a lower level on the building. This is ideal when additional space for offices or storage is needed. Applications: Manufacturing Warehouse Shopping Centers Applications: Manufacturing Warehouse Shopping Centers A Beam Column System provides multiple spans on wider buildings. The (BC) system can be either a modular, tapered or straight column. Widths range from 80 to over 400, with eave heights ranging from 12 to 60. This system is economical for wide buildings. Applications: Manufacturing Warehouse Shopping Centers 3 4

5 Secondary Framing Secondary Framing Z Section Purlins and Girts Purlin - a horizontal structural member that supports roof covering. Rafter Flange Brace Primer Finish: Dark Red Dark Gray Galvanized Depth Options: Rafter Rafter Flange Brace Column Eave Strut Rafter Roof Cable Bracing Peak Purlins Rafter Flange Brace Girt a horizontal structural member that is attached to sidewall or endwall columns and supports paneling. Primer Finish: Dark Red Dark Gray Galvanized Depth Options: Rigid Frame (RF) Straight Column Flush- Mounted Girts Column Sidewall Cable Bracing Purlins Column Sidewall Column Flange Brace Rafter Interior Column Rafter Wind Columns Rake Channel Rigid Frame (RF) Building Line Base Angle By-Frame Girts Corner Column Endwall Girts Beam and Column (BC) Building Line Base Angle Girt Conditions Girt conditions refer to the method which horizontal girts are attached to the exterior columns in a building. Kirby offers two basic types of girt conditions Flush and Bypass. Flush girts provide no air space between the columns and exterior panels yet offer the maximum amount of floor space. The Bypass girt makes a continuous run around the outside of a building s columns, providing an air space the width of the girt between the column and exterior panels. An Inset girt minimizes the air space between the columns and exterior panels. Bearing Frame Endwall Eave Strut A structural member located at the eave of a building that supports roof and wall paneling and may act as a strut to transfer bracing loads to frames. Primer Finish: Dark Red Dark Gray Galvanized Depth Options: Bypass Inset Flush 5 6

6 ClearBay Roof Joist System Light Gauge Steel Integration In the growing market for larger, more open buildings and faster installation, Kirby Building Systems is going to great lengths to provide both. Fully Bolted Connections Kirby Building Systems ClearBay Roof Joist System ClearBay Roof joists are available with fully-bolted connections. With fully-bolted connections there will be no on-site welding required, which leads to faster and easier construction. Welded connections are still available. The Result: Lower Construction Cost Reduced Bridging Our unique integration of joist with our roof systems results in less bridging, allowing faster construction time, less material, and lower in-place cost. The Result: Lower Product & Construction Cost Made in America Kirby Buildings and ClearBay Roof Joist System are designed, detailed and manufactured in American plants from American steel. The Result: Badly Needed Jobs Stay in America In partnership with our sister Nucor Company, Nuconsteel is a leading designer and manufacturer of cold-formed steel roof trusses and roof truss systems. NUTRUSS 3.0 from Nuconsteel is a cost effective and extremely versatile cold-formed steel, single-profile roof truss system ideal for light commercial construction. NUTRUSS 3.0 also integrates easily with building construction methods such as structural steel framing. Advantages Virtually unlimited truss design-extremely versatile Spans up to 40 Lightweight and easy to handle on the jobsite Truss chords and webs are in one plane Single chord and web profile Fast bolt together construction Provides the aesthetics required by architects, contractors and customers Applications Complicated roofs and roof transitions Porticos Tower Caps Dormers Re-Roofing Mansard Fascia Systems 7 8

7 Wall Panels StuccoChoice Panels KirbyWall (KW) KirbyWall (KW) wall panel is a semi-concealed fastener panel with a sculptured valley shape between the major ribs for a graceful appearance. KW panels provide 36 wide net coverage and have 1-5/16 deep major ribs at 12 centers. Minor striations on 3 centers add to panel strength and appearance. Panels are available in 26 and 24 gauge steel. Basic Use: A wall panel system for new or retrofit construction. The KirbyWall panel has been tested in accordance with Air Infiltration, ASTM E283 and Water Penetration, ASTM E331. This panel has received a Class A fire rating when tested in accordance with test procedure ASTM E108. Florida Approved, FL Kirby Reversed Roll Panel (KRP) The KRP is a semi-concealed fastener panel, 36 wide with 1-1/4 inverted major ribs at 12 centers, with two minor ribs between major ribs. Panels are available in 29, 26, 24 and 22 gauge steel. Basic Use: A wall panel system for new or retrofit construction. The KirbyWall panel has been tested in accordance with Air Infiltration, ASTM E283 and Water Penetration, ASTM E331. This panel has received a Class A fire rating when tested in accordance with test procedure ASTM E108. Florida Approved, FL With its clean, sophisticated look, stucco has become one of the most fashionable finishes available today. Now you can have easy-to-install stucco wall systems that are architecturally beautiful, easy to install, structurally warranted and affordable. Advantages of StuccoChoice: Attractive and lightweight Durable and maintenance-free Trouble-free installation Affordable Structurally warranted Our non-insulated stucco wall systems are ideal for many applications including: Office buildings Retail facilities Manufacturing facilities Religious buildings Availability 24 attractive colors 20 gauge single skin, non-insulated KirbyRib II Wall / Roof Panel (KRII) KirbyRib II panels are 36 wide net coverage with 1-1/4 high major ribs at 12 centers and two ¾ wide minor ribs between major ribs on 4 centers. The rib design allows for more durable applications, and the bearing leg design allows for easier installation over thick wall insulation. Panels are available in 29, 26 and 24 gauge. Basic Use: A wall and roof covering system for new or retrofit construction. The KirbyRib II panel has received a Class 90 Wind Uplift rating by Underwriters Laboratories Inc. when tested in accordance with test procedure UL 580. This panel has also been tested in accordance with Air Infiltration ASTM E283 and Water Penetration ASTM E331. This panel has received a Class A fire rating when tested in accordance with test procedure ASTM E108. KRII Wall - Florida Approved, FL , KRII Roof - Florida Approved, FL

8 Insulated Wall Panels Roof Panels Add aesthetic value and improve energy efficiency with attractive, affordable and easy-to-install insulated panels. When it comes to building, quality, affordability and ease are essential. But so is attractiveness. And now, with handsome, lightweight and energy efficient insulated wall panels, you can easily meet your clients needs for durable, easy-to-build, efficient and attractive structures. One of the most sophisticated building products on the market today, insulated wall panels offer a clean, consistent and high-quality appearance that will immediately add perceived value to any building. Hidden fasteners give the panel a clean, aesthetically appealing appearance. In addition to enhancing the visual appearance of your buildings, the remarkable light weight of insulated panels also reduces structural requirements and installation costs. The panels incorporate a finished interior liner, factory applied air and vapor shield, insulated foam core and finished exterior weathering surface into a single building unit. This composite action, resulting from a chemical bond between the poured-in-place foam core and steel skins, creates a lightweight, rigid unit with exceptional spanning capacity. KLM 2100 Roof Panel Specially designed roof panels are secured to the structural system with concealed clips. An electric seaming machine rolls a 360 degree seam to ensure against leaks. Sliding clips provide for thermal expansion along the slope. KLM panels have ribs 3 high on 24 centers and are available in 24 or 22 gauge steel. Basic Use: A roof covering system for new or retrofit construction. The KLM panel has received a Class 90 Wind Uplift rating by Underwriters Laboratories Inc. when tested in accordance with test procedure UL 580. The KLM roof panel has been Factory Mutual approved and has also been tested in accordance with Wind Lift ASTM E1592 and CEGS 07416, Air Infiltration AST E and Water Penetration ASTM E This panel has been approved for SREF (SSTD-97) Impact Testing. Florida Approved, FL KLS 2100 Roof Panel Specially designed roof panels are secured to the structural system with concealed clips. Sliding clips provide for thermal expansion along the slope. KLS panels have 3 high on 24 centers and are available in 24 or 22 gauge steel. Basic Use: A roof covering system for new or retrofit construction. The KLS panel has received a Class 90 Wind Uplift rating by Underwriters Laboratories Inc. when tested in accordance with test procedure UL 580. The KLS roof panel has been Factory Mutual approved. This panel has also been tested in accordance with Air Infiltration ASTM E and Water Penetration ASTM E Florida Approved, FL Light weight and simplified fastening systems deliver quick installation and reduce labor costs. The panels themselves are very affordable, and shipping and handling costs are reduced thanks to the product s light weight. Panels can even be installed in adverse weather conditions. Removable film prevents damage to the exterior during shipping and installation. You get 100% reliable thermal performance and insulation continuity; no cavities, no gaps, no crushed insulation and no cold bridges. No changes of R-value occur when purlin and girt center dimensions are varied. The insulated core is one of the most thermally effective insulants commonly available today. Insulation values can be easily increased by simply increasing thickness of the panels. Significant improvements are achieved in air tightness over many other types of construction

9 Roof Panels Accessories Roof-Lok Roof Panel Roof-Lok vertical standing seam roof panels are ideal for new construction or retrofit applications with a panel width of 16. Panels contain factory-applied sealant and are notched and swaged at the endlaps. Panels are available in 24 or 22 gauge steel. Dektites Long life, flexible, weatherproof EPDM rubber Flexible, corrosion resistant aluminum base conforms to any panel configuration High temperature silicone material and retrofit available Basic Use: A roof covering system for new or retrofit construction. The Roof-Lok panel has received a Class 90 Wind Uplift rating by Underwriters Laboratories Inc. when tested in accordance with test procedure UL 580. The Roof-Lok roof panel has been tested in accordance with CEGS This panel has also been tested in accordance with Air Infiltration ASTM E1680 and ASTM E283 and Water Penetration ASTM E1646 and ASTM E331. This panel has received a Class A fire rating when tested in accordance with test procedure ASTM E108. Roof-Lok Plus Roof Panel Roof-Lok Plus vertical standing seam roof panels are similar to Roof-Lok panels with the exception that they are field seamed with a double-lock, 360 degree seam during installation using an electric seaming machine. Panels are available in 24 or 22 gauge steel. Non-Thermal Windows Single or insulated glass Horizontal slide or fixed Aluminum frame with bronze finish Self-flashing / Self-framing feature Basic Use: A roof covering system for new or retrofit construction. The Roof-Lok Plus panel has received a Class 90 Wind Uplift rating by Underwriters Laboratories Inc. when tested in accordance with test procedure UL 580. The Roof-Lok Plus roof panel has been Factory Mutual approved and tested in accordance with Wind Uplift ASTM E1592 and CEGS This panel has been approved for SREF (SSTD-97) Impact Testing. This panel has received a Class A fire rating when tested in accordance with test procedure ASTM E108. Florida Approved, FL Roofing Non-Structural - Florida Approved, FL Preassembled Thermal Windows Thermal-break frame Self-flashing / Self-framing feature Insulated glass White or bronze Several sizes and styles to choose from: Horizontal sliding window Slider-fixed-slider window Fixed picture window Vertical slider or single hung Fixed / Project-in window 13 14

10 Accessories Accessories Preassembled Doors Curbs 20 gauge galvanealed, insulated door leaf with painted finish coat 16 gauge galvanealed, reinforced top and bottom channels 16 gauge galvanealed, subframe (framed opening) Subframe material is paintable for finishing purposes 18 gauge Galvalume or Aluminized Steel Corners mitered and welded watertight Welds prime painted after fabrication Fully welded cricket water diverter 8 minimum height on right side Separate cap cells Knock Down Doors Door leaf is made of hot dipped galvanized 20 gauge steel Door frame is made of 16 gauge galvanized steel Frame package includes a Grade 2 lever lockset or upgrade Bronze or White available colors Available wind rated to 150 mph Ridge Vents Standard size 9 x 10 Individual or continuous run installation Fully protected by 4 x 4 mesh galvanized hardware (bird screen) 26 gauge exterior combined with internal components of 24, 20, 18 gauge die formed sheet metal and machined parts for long service life Die formed or flat skirt Galvalume or white colors available Standard Preassembled Glass Storefront Door System (3070) Door Frame Color / Finish Selection: Bronze anodized frame Clear anodized frame White painted frame Also available Florida Approved Continuous Ventilators Flat skirt 9 throat-fl throat-fl Standard Features: Glass Options 1/4 clear, single pane, tempered glass 1 clear, insulated, tempered glass Side-Lite Options Single Doors - 12, 18, 24 Side-Lite Selection (One Side or Both) Double Doors - 12 Side-Lite Selection Only (One Side or Both) 15 16

11 Accessories Green Commitment Low Profile Ridge Vent Each 10 unit features 180 sq. inches of free area with base rating of 450 cfm s of air movement Vents are made to match roof slope to maintain low profile appearance All steel parts are 24 gauge Vent features the Cor-A-Vent ventilation core a time tested, economical, self-cleaning and durable core Die formed or flat skirt Galvalume or white color available Also available Florida Approved Low Profile Floating Ridge Vent Ridgeline Ridgeline - FL Louvers Frames 18 gauge galvanized steel Blades 20 gauge roll formed galvanized steel Self-mulling, self-framing and self-flashing Insect screen aluminum mesh in aluminum frame Available fixed or adjustable Standard operator is reinforced cast aluminum hand crank Chain operator upon request White and bronze colors available Nucor is the largest producer of steel in the United States. But more than a steel maker, we are the world s foremost steel recycler, and one of the largest recyclers of any kind. We value the environment of the communities in which we operate, and recognize its importance to our employees, their families and continued welfare. Protecting the environment is critical to our operations and the company s long-term success. To this end, we endorse these principles to demonstrate our commitment to the environment. Committed to Our EMS Implementing Environmental Management Systems (EMS) yields both business and environmental benefits including: Improved environmental performance Reduced risks Enhanced, sustainable compliance Increased efficiency Reduced costs Prevention of pollution and conservation of resources Enhanced employee morale Greater employee awareness of environmental issues and responsibilities Door Canopies Kirby recognizes the importance that Green Buildings will have in the future and, with products provided by us, we can assist in contribution towards earning LEED points. Constructed of 26 gauge material around 18 gauge galvanized frame Telescoping channels mount between girts on interior of building Canopy drains against building to the outside of the door jambs Standard sizes 4 6 x 4 for 3070 door, 7 6 x 4 for 6070 door White color available LEED Section Subject Potential Points Kirby Contribution SS Credit 7.2 Heat Island Effect - Roof 1 KBS over 2 roof paints with SRI over 78 MR Credit 3 Materials Reuse 1-2 All the steel in KBS buildings can be recycled in the future MR Credit 4 Recycled Content 1-2 KBS recycled content over 60% MR Credit 5 Regional Materials 1-2 This varies based on the job site. The KBS plant will assist in determining regional content. Based on LEED for New Construction

12 Green Commitment Kirby-Cool Paint Systems We offer wall and roof panels coated with Kirby-Cool paints. These panels feature vivid, environmentally friendly cool technology originally developed for Stealth Aircraft in the U.S. Military. Developed by PPG Industrial Coatings for Kirby Building Systems, this is by far the best paint system available in the world today. Nothing works better or lasts longer. The energy cost savings, architectural appeal, variety of panels and color, flexibility and long-term durability make Kirby-Cool panels a popular choice for architects and building owners. With these panels and all other Kirby products, you re building for tomorrow. When we say Kirby-Cool is, by far, the best paint system available in the world, we re not exaggerating. Nothing works better or lasts longer. Kirby-Cool At A Glance: The most energy efficient coating system on the market Generates lower environmental temperatures to help reduce smog 100% recyclable Maintains gloss and color Exceptional colors stay true for years to come Increased fire resistance How is it Cool? Solar Reflectance To be considered cool, products must have a solar reflectance of at least 25%. Solar reflectance is the fraction of the total solar energy that is reflected away from a surface. Thermal Emittance The measure of a panel s ability to release heat that it has absorbed. Solar Reflectance Index (SRI) Put solar reflectance and thermal emittance together and you get the Solar Reflective Index (SRI). SRI is calculated by using the values of solar reflectance, thermal emittance and a medium wind coefficient. The higher the SRI value, the lower its surface temperature and consequently, the heat gain into the building. Conventional roof surfaces have low reflectance (0.05 to 0.25) and high thermal emittance (typically over 85%). Roof panels with both high reflectance and high emittance can reduce surface temperature by as much as 30%-50% based on color and geographic location, which will result in a reduced heat gain to the building, therefore reducing energy demand. 19