Rainscreen Framing. Solutions

Transcription

1 Rainscreen Framing Solutions 1

2 Omnis By System, a leading provider of premium, architecturally inspired exterior solutions. Comprising four divisions Roofing & Cladding, Rainscreen Panels, Rainscreen Framing and Complete Façades underpinned by our respected technical expertise, project management services, fabrication offering and export activities, Omnis By System is your single source exterior solutions provider. Throughout history, the built environment has taken on a myriad of shapes, styles and textures. Whether in response to emerging technologies, new approaches, anticipation of future trends or a respectful take on the past, architecture is a living reminder of how our urban environment has evolved and continues to evolve year on year. Architecture today needs to deliver on so much, from meeting standards and environmental ratings to maximising value and achieving uniqueness. At Omnis By System, we understand this, and by combining our expertise and your project needs, we will deliver the results you expect. Our vast history, impressive projects and high calibre customers are testament to our ability to deliver results time and time again. We offer technical expertise you can rely on, a partnership you can trust, the choices you want and the high-quality systems your buildings demand. Backed by our aftersales support and comprehensive warranties, you will experience total peace of mind. By working with Omnis By System you are choosing a partner who can offer complete solutions, and help you to create beautiful buildings that will stand the test of time. Discover more at Contents 04. Overview of Omnis By System Rainscreen Framing 06. Downer DCS Omega & ZED 07. Downer DCS HELPING HANDS 12. Downer DCS Floor Spanning 14. Downer DCS 002/004 - Mechanical Secret Fix 18. Accessories 20. Rainscreen Profiles 2 3

3 Cornelious Vermuyden School Complete rainscreen framing solutions you can trust Fully engineered, proprietary subframe systems - designed for strength and support Maranello Ferrari Egham Omega & Zed Secretfix Cladding Nirvana Apartments Youth Centre Liverpool The ever-evolving face of architecture demands a supporting cast of rainscreen framing systems that can deliver on energy, sound, building protection and budgetary requirements, without inhibiting design. Our range of fully engineered framing solutions will deliver on these and meet the different needs on all types of projects. Each one of our strong and expertly manufactured framing systems is durable and will support all types of man-made or natural cladding panels. Our experience in designing, developing, manufacturing and supplying rainscreen framing systems for the new build and refurbishment markets has earned the respect of leading professionals within the UK building industry. We can provide technical expertise and support throughout the lifecycle of your project. We will work with specifiers, designers and contractors to ensure they have all the necessary support to achieve maximum results from your buildings framing system. As well as the need for high-quality products, we understand the need for cost efficiency; this is why all of our framing solutions combine technical performance and practical functionality with easy installation and low maintenance. Our framing systems complement our cladding panels offering. As your one supplier for both, we can provide an informed and un-biased opinion on the right combination for your project. Comprehensive workmanship warranty, available upon request. Aluminium framing system providing a cost-effective alternative to timber battens, especially when there is a requirement for a fire resistant framework. Helping Hand This aluminium subframe system offers rapid installation and reduced costs and incorporates HELPING HAND wall brackets. Ideal for low to medium height buildings with solid masonry or stud frame walls. Accessories Ideal for use where specifications dictate a smooth finish, unobstructed by visible fixings. Floor Spanning Ideal for multi-storey use, this high strength, adjustable and enhanced high wind resistance system is capable of spanning storey heights without the need to introduce intermediate fixings. Panel profiles Panel fasteners - internal/ external, screws, inserts, anchors and adhesives. Rigid PVC, aluminium, corner, jointing, edging and ventilation profiles. 4 5

4 Downer DCS 021 Omega & ZED Aluminium framing system providing cost effective alternative to timber battens, especially when noncombustible framework is required. Omega and Zed system Aluminium framing Cost effective installation Suitable for wide range of face fixed cladding panels Omega and Zed rails fixed direct to substrate Cavity range from 25mm Installed in single layer or cross battened layer formats Constructed from modern high strength aluminium alloys Carrier Rails Product Code Cavity range (mm) Dimensions (mm) Length (mm) Omega Carrier Rail OM x25x34x25x OM x25x34x25x OM x40x34x25x OM x40x34x25x Zed Carrier Rail ZED x25x ZED x25x ZED x40x ZED x40x

5 Downer DCS 031 HELPING HAND System Downer DCS 031 HELPING HAND System Aluminium subframe system incorporating the HELPING HAND wall brackets, offering rapid installation and reduced costs. Installation Diagram Adjustable system allowing for thermal and structural movement Ideal for low to medium height buildings with solid masonry or stud frame walls Ideal for new build and renovation Rapid installation low site costs Vertical or horizontal cladding rails Fully adjustable cavity depth range between mm Single Wall Anchor HELPING HAND Bracket Double Wall Anchor HELPING HAND Bracket Fixed Point (dead load) and Sliding Points Rapid fixing and alignment of T&L rails Can be fixed to both stud and masonry ** Thermostop pads (+5mm) are NOT factored in to the range Fixed Point (dead load) and Sliding Points Rapid fixing and alignment of T&L rails Can be fixed to both stud and masonry ** Thermostop pads (+5mm) are NOT factored in to the range Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted** Range 'R' 60mm Leg Inserted** Product Code Size 'P' (mm) Range 'R' 40mm Leg Inserted** Range 'R' 60mm Leg Inserted** Single Wall Anchor Helping Hand Single Bracket HH-Single HH-Single HH-Single HH-Single HH-Single Helping Hand Double Bracket HH- Single HH- Single130 HH- Single160 HH- Single190 HH- Single220 HH- Single250 HH- Single

6 Downer DCS 031 HELPING HAND System Downer DCS 031 HELPING HAND System Carrier Rails Accessories Product Code Size (mm) Length (mm) Tee Carrier Rail T/60-3 x T/60-6 x T125/ x T125/ x Product Code Size (mm) and use No. In 1 Box Frame screw Frame rivet Frame screw FDS4819 FR4812 FDS35550W16 4.8mm x 19mm S/steel for fixing rail to helping hand bracket 4.8mm x 12mm S/steel for fixing rail to helping hand bracket 5.5mm x 50mm S/steel for fixing helping hand bracket to 3mm steel stud T125/ x T125/ x T140/ x Wall Anchor Set Wall Anchor Set WAKB60A4 WAKB70A4 10mm x 60mm S/steel for fixing helping hand bracket to dense masonry wall 10mm x 70mm S/steel for fixing helping hand bracket to dense masonry wall T140/ x L Rail L60/ x L60/ x Thermal Isolation Pads Timber Batten Holder Product Thermal Isolation Pads Code ISO/ Single Suitable for... Single HELPING HAND Wall Bracket Length (mm) 88 Product Timber Batten Holder Code Suitable for timber sizes (mm) Length (mm) TBH38/ 38 x 160 Cooper BMW, Croydon ISO/ Double Double HELPING HAND Wall Bracket 150 TBH38/50 38 x Cooper BMW, Croydon Nottingham Trent University 10 11

7 Downer DCS 041 Floor Spanning System Downer DCS 041 Floor Spanning System Designed to be specifically fixed to floor slabs. This high strength adjustable support system is capable of spanning storey heights without the need to introduce intermediate fixings. Enhanced high wind resistance Ideal for multi story buildings High strength support system Capable of spanning storey heights without intermediate fixings Suitable for multi-storey renovation projects Cavity range mm larger to special order Wall Brackets Carrier Rails Product Code Size (mm) T-Box Carrier Rail (untreated) Box Carrier Rail (untreated) DCS 041 RT075 / 4 / x 75 DCS 041 RT / 4 / x DCS 041 RB075 / 4 / x 75 DCS 041 RB / 4 / x Length (mm) 6000 Product Code Projection (mm) Description Components DCS 04 BA083 / 83 Fixed Point Wall Bracket Single (centre) anchor fixing to concrete floor DCS 04 BA118 / 118 slab DCS 04 BA088 / DCS 04 BA123 / DCS 04 BA153 / Fixed Point Wall Bracket Double (side) anchor fixing to concrete floor slab Product Code Description Length (mm) DCS 041 SP4 / 200 Rail Connecting Spigot 200 DCS 041 B 5075 Spandrel Rail Cleat - HBS 75 A2 Stainless Steel Rail Bolt Set 10 x 75 FDS W16 Spigot Retaining Screw 30 DCS 04 BB083 / 83 Sliding Point Wall Bracket Single (centre) anchor fixing to concrete floor DCS 04 BB118 / 118 slab DCS 04 BB088 / DCS 04 BB123 / DCS 04 BB153 / Sliding Point Wall Bracket Double (side) anchor fixing to concrete floor slab Thermostops Product Code Description Length DCS 04 BS DCS 04 BS120 Thermostop to suit single anchor wall brancket type Thermostop to suit double anchor wall bracket type

8 Downer DCS 002/004 Mechanical Secret Fix System Downer DCS 002/004 Mechanical Secret Fix System Where specifications dictate a smooth facade unobstructed by visible fixings, Omnis By System offers the DCS002 and DCS004 mechanical secret fixing systems. Panel hangers fixed to the rear face of the panels hook on to horizontal cladding rails, which in turn may be integrated with one of our vertical carrier rail systems DCS 021, 031 and 041. Downer DCS004 Product Code Detail and Sizes Horrizontal Carrier Rail DCS004Rail-3 DCS004Rail-6 Length = 3000mm Length = 6000mm Aluminium framing system enabling HPL & Fibre C panels to be secretly fixed High strength support system Ideal for new build and renovation Horizontal carrier rails Simple hook-on panel installation Adjustable hangers support panel weight and allow level adjustment Downer DC002 (Trespa TS200) Product Code Size (mm) Adjustable Hanger Fixed Hanger DCS004HA50A DCS004HAKE50 DCS004HAK50 DCS004HF50A DCS004HFKE50 2 x 7mm diameter holes Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels Hex Hole 9.2mm - for Keil 2 x 7mm diameter holes Square Hole 10.2mm - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels Horrizontal Carrier Rail DCS002Rail-3 Length = 3000 DCS004HFK50 Hex Hole 9.2mm - for Keil DCS002Rail-6 Length = 6000 Standard Hanger DCS004HS50A 2 x 7mm diamter holes Adjustable Hanger C/W adjusting screw DCS002HA50A 2 x 7 diameter holes DCS004HSKE50 Square Hole - for Eternit Keil Anchor - Marley Eternit Natura/Natura Plus/Textura Panels Fixed Hanger C/W locking screw Standard Hanger DCS002HF50A 2 x 7 diameter holes Panel Screw DCS004HSK50 PTS60095 Hex Hole 9.2mm - for Keil 9.5mm - for DCS004 Panel Hangers. For 8mm HPL Boards with 2mm washer or 10mm HPL without washer. Supplied in a box of Panel Screw DCS002HS50A PTS x 7diameter holes 11.5mm for 10mm Board (with DCS002 panel hangers) Aluminium Washer PTS mm - for DCS004 Panel Hangers. For 13mm HPL Boards with 2mm washer. Supplied in a box of W206AL 2mm. Supplied in a box of PTS mm for 13mm Board (with DCS002 panel hangers) W306AL 3mm. Supplied in a box of 14 15

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10 Accessories Accessories Choose from Panel fasteners - Internal/external, Screws, Inserts, Anchors or Adhesives Adhesives Coloured Screws Product Code Description Quantities in one Box Product Code Quantities in one order Sika Cleaner 205 Sika Primer SikaTack Panel Adhesive SIKACL205 SikaTack Panel Primer 0ml can Coloured Screws CS4825 CS4838 CSW mm head x 25mm For fixing HPL and Fibre Cement panels to timber battens 12mm head x 38mm For fixing HPL and Fibre Cement panels to timber battens 12mm head x 38mm. Winged screw for fixing fibre cement boards to timber battens SIKATPA cc CSR4535 9mm head x 35mm for fixing fascia/soffit to timber battens SikaTack Panel Adhesive SIKATPA cc Sausage CSD4835/S 12mm head x 35mm. Cladding screw T25 low profile head. Self drilling ACM - Timber SikaTack Double Sided Tape CSD mm head x 25mm. Cladding screw T25 low profile head. Self drilling vacm - Aluminium rail SIKATT33 33m Roll Coloured Rivets Tapes & Gaskets Product Code Sizes (mm) Size of Roll (m) Black EPDM Adhesive PVC Black-out Tape x 1.2mm - timber facing gasket with nibs 60 x1.2mm - timber facing gasket with nibs BT 33 Self Adhesive - Foam Tape FTSA50/25 50 x 1 self adhesive Product Code Size (mm) Grip Range (mm) Quantities in one Box Coloured Rivets CR4810 CR4818 CR4823 CR mm x 10.5mm 16mm head 4.8 x 18mm 16mm head 4.8 x 25mm 16mm head 5 x 18mm 14mm head 1.5 to to to to 14.0 FTSA/25 x 1 self adhesive 25 CR501211AS 5 x 12mm 11mm head 6.0 to 8.0 CR501214AS 5 x 12mm 14mm head 6.0 to

11 Rainscreen Panel Profiles Cont...Ventilation Profiles Our cladding panel profiles are specifically designed to enhance rainscreen facades both technically and aesthetically. Manufactured from Rigid PVC or aluminium the range includes various profiles and colours, fully integrated to provide a high quality finish. Ventilation Profiles Product Code Size (mm) Finish/Colour Ventilation Profile Rigid PVC Ventilation Profile Roll Rigid PVC Length (mm) 3613/90 70 x 30 Black /90 90 x 30 Black /90 80 Black /90 Black / Black 5000 Product Code Size (mm) Finish/Colour Length (mm) Corner Profile Aluminium 9440/ (untreated) 3000 Aluminium Angle Ventilation Profile Aluminium Angle Ventilation Profile x 30 (untreated) x 30 Black x 30 (untreated) x 30 Black x 30 (untreated) x 30 Black x 30 (untreated) x 30 Black x 30 (untreated) x 30 (untreated) x 30 Black 2500 Corner Profile Aluminium 9442/ Corner Profile Aluminium 9460/ External Corner Profile Rigid PVC Joint H Profile Rigid PVC 9440/90/ Black 3000 (untreated) /90/ Black 3000 (untreated) /90/ Black /90/ Black /90/ Black /90/ Black / Black (untreated) x 30 Black 2500 Aluminium Angle Ventilation Profile x 50 (untreated) 2500 Joint H Profile Rigid PVC 3535/ Black x 50 Black 2500 Joint H Profile Rigid PVC Rigid PVC Ventilation Profile 3614/90 25 x 25 Black /90 30 x 30 Black /90 50 x 30 Black /90 60 x 30 Black 2500 Universal Joint Profile 3536/ Black / Black / Black /

12 6 Reasons to work with Omnis By System 1 On budget, on time 2 UK manufacturing We are a manufacturer, not just a supplier, which means you will benefit from cost, design, delivery and manufacturing flexibility. Saving time and money throughout all the stages of a building life cycle is crucial, which is why we endeavour to value engineer our solutions to meet your specification and budget. It s not just about the systems, it s about how we work with you which really makes the difference. We understand this and make listening to you, a fundamental part of the way we work Choosing the right 3 4 solution is easy Our vast range of systems and products means that we provide an un-biased technical opinion on the best suited and most economical solution for your project needs. Whether it s an integrated project solution or a single product order, you can trust that your needs are paramount. 5 Market-leading technical support Trusted and respected technical advice to ensure successful design and delivery throughout the lifecycle of your project. Long-term performance Our products and systems have all been through rigorous processes to ensure that they are fit for purpose and suitably certified. Some systems also come with our comprehensive workmanship warranty. By keeping your vision at the forefront of everything we do, we re able to constantly evolve, innovate and deliver the solutions you need. We are passionate about using our technical expertise to bring your creations to life. Coupled with our commitment to you, these two things are what drives our business forward. Whichever role your business plays in the development of a building you can be assured that when working with us you will receive the right level of service which you would expect. If you are partnering with us on an integrated project with multiple systems or placing a oneoff order, we promise you that the systems, products and delivery will be of the same high standard. Every project and order is different, which is why we create tailormade solutions to suit each application. After assessing performance and aesthetic requirements, our highly experienced team will value engineer your system to meet your specific criteria. Your trusted partner for complete exterior building solutions. 6 Reducing risk Our products and systems are quick and easy to install, thus reducing installation time and minimising risk on site

13 Our people, your support Cambridge Science Park You will be supported by a team of people who are dedicated to building and maintaining a prosperous relationship with you Our aim is to listen to your needs, understand your specific requirements and work in partnership with you to deliver the best suited and most economic solution. We promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations. Key contact All projects and key accounts will be appointed a key contact. They will be your primary point of contact for all enquiries, issues and concerns which you may have. From commercial to our accounts teams, we promise to be transparent and honest to help build a relationship where we can grow, learn and ultimately meet your aspirations Trusted support One of the valuable benefits of working with Omnis By System is the support we can provide throughout an entire project. Our vast and varied experience can help maximise your project s value at all stages. Project consultation Every project is different, and by involving Omnis By System at an early stage can considerably benefit the development and realisation of your vision. CPDs and training Omnis By System can deliver training CPD sessions to architects, contractors and fitters. Creative Passionate Committed 24 Discover more at By 25

14 Omnis By System Unit 62, Blackpole Trading Estate West, Worcester WR3 8ZJ T: +44 (0) F: +44 (0) E: Omnis By System reserves the right to make substitutions and modifications to the specifications of any of its products without prior notice. It is the customer s responsibility to ensure that the Company s products are correctly installed and that they are suitable for the customer s particular requirements and application. The Company undertakes business only upon its standard terms and conditions. For project specific NBS based specifications, CAD Details, samples or technical assistance please contact our technical department on Omnis@systembuildingproducts.com All information is correct as of the date of this document, created May 2015.