GRP non - circular Pipe Systems. for Construction and Renovation of Sewer Systems LOW RESOLUTION!

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1 GRP non - cicula Pipe Systems fo Constuction and Renovation of Sewe Systems

2 Amiantit A winning combination Amien systems ae manufactued in facilities owned by the Amiantit Goup. The Saudi Aabian Amiantit Company (SAAC) was established 1968 in Dammam in the Kingdom of Saudi Aabia to manufactue s fo the local maket. Since then, Amiantit has gown and developed into a majo divesified industial goup with opeations spanning the globe. The Goup s coe business activities compise: Manufactue and sale of systems and tanks made of GRP, GRE, PVC, HDPE, Ductile Ion and Concete Owneship and sale of technologies The povision of wate management consultancy and engineeing sevices Manufactue and supply of polyme poducts Today Amiantit makets a wide ange of poducts than any othe manufactue and povides a total solution to customes fluid tansfe needs, designed to optimise the applied technology and costs. The Goup seves municipal, civil engineeing, industial, enegy and agicultual makets woldwide, suppoting global infastuctue development. The Goup compises appox. 30 manufactuing plants, 6 technology companies, 9 wate management companies and 4 mateials supplies, In addition, an extensive sales and sevice netwok cates fo the needs of customes in counties aound the wold. Amien poducts ae available though ou intenational distibution netwok. If you equie moe details please contact us. A contact addess can be found on the back page of this bochue. Amien s ae manufactued in a discontinuous pocess by helical filament winding of esin impegnated continuous and chopped fibeglass oving on a otating oval mandel with contolled sequences. Using this technology, developed by mateial specialists, a vey dense laminate is ceated that maximizes the contibution fom the thee basic aw mateials: glassfibes, esin and sand. Both continuous glass fibe oving and chopped oving ae incopoated fo high hoop stength and axial einfocement. A sand fotifie is used to povide inceased stiffness by adding exta thickness. The unique manufactuing equipment allows the application of a special in-line esin which can be modified depending on the expected chemical esistance of the s. The unique advantages of the winding pocess also allow the use of othe mateials, such as a glass o polyeste veil to enhance the abasion esistance and the finishing. 2

3 Index of Content 1 Poduction Pocess Pipe Laminate Quality Standads and Test Pocedues Poduct Benefits Applications Poduct Desciption Poduct Range Egg Shaped Pofiles Mouth Shaped Pofiles Paabolic Shaped Pofiles Eliptical Shaped Pofiles Pea Shaped Pofiles Pipe Joining Fittings Sevices Refeences...11 Appendix A Data Sheet Appendix B Design samples

4 1 Poduction Pocess 2 Pipe Laminate Amien s ae manufactued in a discontinuous pocess by helical filament winding of esin impegnated continuous and chopped fibeglass oving on a otating oval mandel with contolled sequences. The basic aw mateials used in the manufactue of Amien s ae esin, fibeglass and silica sand. Usually unsatuated polyeste esins ae used since they give good pefomance fo most applications. The combination of esin, endless glass fibe oving, silica sand and chopped glass fibes, foms a solid sandwich stuctue. The figue shows a typical coss section of a laminate. This coss section, as well as the method of applying and placing the diffeent aw mateials, can diffe depending on the application. Using this technology, developed by mateial specialists, a vey dense laminate is ceated that maximizes the contibution fom the thee basic aw mateials: glassfibes, esin and sand. Both continuous glass fibe oving and chopped oving ae incopoated fo high hoop stength and axial einfocement. A sand fotifie is used to povide inceased stiffness by adding exta thickness. The unique manufactuing equipment allows the application of a special in-line esin which can be modified depending on the expected chemical esistance of the s. The unique advantages of the winding pocess also allow the use of othe mateials, such as a glass o polyeste veil to enhance the abasion esistance and the finishing. S1 - intenal line laye consisting mainly of esin with addition of quatz sand. Minimum 1 mm thickness. S2 - baie laye made of esin and cut fibes. Minimum 1,5 mm thickness. S3 - stuctual laye made of esin, continuous and cut glass fibe and vaious additives (e.g. quatz sand). S4 - extenal line laye consisting mainly of esin and quatz sand, coveed with sand poviding adequate adhesion to injection. Minimum 1 mm thickness. S5 - wall thickness 4

5 3 Quality Standads and Test Pocedues 4 Poduct Benefits The Amien system has passed the following standad tests: Abasion test acc. to DIN EN 295 pat 3/DIN19565 pat 1, TU (Technische Univesitat) Damstadt, Mechanical tests accoding to ISO 178, ISO 899-2, DIN EN ISO 527-4, DIN 53479, ISO 172 Joint leak-poofness tests acc. to DIN 4060 MPA Dotmund, Amien systems povide the maket with a poduct that povides low cost, long tem piping solutions to all customes. The long list of featues and benefits add up to povide an optimum system of installation and life cycle cost. Outstanding Poduct Range Standad and non-standad shapes accoding to custome and poject specification Diffeent joint solutions depending on poject equiements High pessue setting esistance test accoding to daft DIN 19523, IRO Oldenbug, Static buckling test MFPA Leipzig, Joint leak -poofness tests acc. to ÖNORM B 5163 All the tests appoved Amien systems as the ideal solution fo constuction and enovation of sewe systems with non cicula pofiles. Amiantit is paticipating in the development of miscellaneous quality standads with epesentatives of most woldwide oganisations, theeby ensuing that pefomance equiements will esult in eliable poducts. Ou poduct manufactuing is distinguished by consistently high quality standads. The poduction facilities ae egulaly inspected by independent oganisations and ae cetified accoding to ISO The factoy has a dedicated quality contol depatment, which ensues that: All poducts ae manufactued accoding to the given specifications Coosion and Chemical Resistant Long, effective sevice life No need fo linings, coatings, cathodic potection, waps o othe foms of additional coosion potection Hydaulic chaacteistics essentially constant ove time Resistant against many chemicals, acids and lyes Light Weight (1/10 weight of concete) Low tanspotation costs (nestable) Eliminates need fo expensive handling equipment Supeio Hydaulic Chaacteistics Smooth inside suface Minimal slime build-up due to high flow velocity in the lowe naow aea of the means lowe cleaning costs Excellent abasion esistance Pecision Bell & Spigot Couplings with Elastomeic Gaskets The quality of all poducts and sevices is continually impoved On equest, quality cetificates can be supplied with delivey. Tight, efficient joints designed to eliminate infiltation o exfiltation Ease of joining, educes installation time Accommodates small changes in line diection o diffeential settlements without additional fittings Double gasket system that allows leakage tests executed on site by contacto Installation, Handling and Maintenance Low maintenance costs due to less deposits and a good self-cleaning effect Despite the naow design, easy access due to the installation height High intake capacity, especially at times of peak load Pipe elining installation possible duing opeation, depending on diamete, flow amount and secuity equiements 5

6 5 Applications 6 Poduct Desciption Amien systems ae designed and suitable fo the tanspotation of miscellaneous polluted fluids. The non cicula shaped s have poven to be the best solution in applications whee eliability, excellent self-cleaning popeties and low maintenance costs ae key factos. You find Amien s executed as elining and open tench pojects in: Stom wate sewage applications Sanitay pojects Chemical sewe applications Amien systems ae pedominantly designed fo the tench-less enovation of gavity sewage systems made of stonewae, concete, bick, clinke, and plastic s with non-cicula coss-sections. They ae pincipally available in the following coss sections: Egg shaped Mouth shaped Pea shaped Paabolic shaped Elliptical shaped Othe non-standad shapes, designed in accodance to specifications and poject equiements. Samples of manufactued shapes Depending on the application and opeational conditions, Amien pofiles ae designed and manufactued in vaious classes of load-caying capacity: Caying pofiles Designed fo the enovation of sewe lines losing thei load-caying capacity and in need of constuction einfocement. The pofile design withstands all cuent loads fom the old sewe and also additional loads expected afte enovation. Non-caying pofiles Designed fo the enovation of sewe systems with sufficient mechanical load-caying capacity. Design and pofile is focused on inne suface modification, impoving hydaulic chaacteistics and chemical esistance. 6

7 7 Poduct Range The standad poduct ange available includes systems in vaious shapes and diametes. The tables below show the most common systems and diametes. The wall thicknesses of ou s depend on installation/opeational conditions and ae detemined by static calculations. Howeve, the main stength of the Amien manufactuing system is the supply of individual, custom designed and tailo-made poducts. If you do not find a poduct listed below o in Appendix B, that is applicable to you equiements, please do not hesitate to contact us. Standad constuction lengths of ou s ae 2 and 3m. Individual lengths up to 6m ae available on equest. 7.1 Egg Shaped Pofiles h Egg shaped pofiles 2/2.5 Intenal diamete Egg shaped pofiles 2/3 Intenal diamete b length Cosssectional aea Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 500/ / / / Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 400/ / / / / / / / / / / / / / / / Egg shaped pofiles 2/3.5 Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 500/ / / / / Egg shaped pofiles 2/4 Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 400/ / / / / Egg shaped pofiles non-standad Intenal Cosssectional diamete aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 300/ / / / / / / / / / / / / / /

8 7.2 Mouth Shaped Pofiles h b Mouth shaped pofiles non-standad Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1800/ / / / / / length Mouth shaped pofiles 2/1.5 Intenal diamete Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / / / Mouth shaped pofiles 2/2 Intenal diamete Cosssectional aea Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1200/ / / Paabolic Shaped Pofiles h b length Paabolic shaped pofiles 2/2 Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / / / Elliptical Shaped Pofiles Mouth shaped pofiles 2/1.25 Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / / / h b length Mouth shaped pofiles 2/1 Intenal diamete Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / Eliptical shaped 2/2.5 Intenal diamete Mouth shaped pofiles 2/1.75 Intenal Cosssectional ID of ound Theoetical diamete aea b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / / Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / /

9 8 Pipe Joining Eliptical shaped pofiles 2/3 Intenal diamete 7.5 Pea Shaped Pofiles h b length Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1000/ / / Pea shaped pofiles 2/2.5 Intenal diamete Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 1400/ / / / Pea shaped pofiles non-standad Intenal diamete Cosssectional aea Cosssectional aea Theoetical ID of ound b/h [mm] [m] A [m 2 ] Ø [m] 570/ / / / Amien sections used fo sewage media solutions ae typically joined using a bell & spigot coupling with elastome gaskets. It is a poven jointing system that ensues the system s function though its whole estimated sevice life. The joint system is extensively tested and allows a defined maximum angula deflection at each coupling joint. Fo chemical industies as well as fo acidic/basic fluid envionment, glued and laminated connections ae also available on equest. It guaantees tightness and safe conditions fo the envionment in which the s ae embedded. Length and thickness of the lay-up depends on diamete and application. Type A Type B Type B1 Type C Test nozzle Type D Rubbe gasket Double ubbe gasket Polyuethane o epoxy glue GRP laminate 9

10 9 Fittings 10 Sevices The lage poduction ange of Amien system includes also segmented fittings poduced on the basis of Amien s. The Amien fittings ae poduced acc. design specification, which ae poduced in whole o in pats and assembled on site by lamination. Dimensions and configuations of the fittings ae establish diectly with the custome. The poduct ange of the Amien fittings contains: Elbows Tees Wyes Cylindical and tangential manholes Assistance Specialists at ou sales offices offe a wide ange of poducts and poduct suppot. They will assist and advise on: Technical consultation fo planning, installation and ehabilitation Local consultation and suppot fo contactos Static and hydaulic calculation Solutions fo special applications Logistics Amien Pipe Systems ae supplied to many counties thoughout the wold. Woking closely with ou customes, expeienced specialists in ou Logistics Depatment develop the most efficient ways of tanspotation by ail, oad, sea and ai. Cost savings can often be obtained by nesting ou s, which is possible due to thei low weight and easy handling. Please contact you local supplie fo futhe infomation. 10

11 11 Refeences Poject County Type of shape Diamete Length Yea Application Fance 1400/ m 2005 ASF Nabonne Fance 1300/ m 2005 Bambeg 900/ m 2007 Benbug, Schillestaße 900/ m 2007 Bonn Hannove, Blumenaue St. Szczecin Zalewskiego Bochum 207 m m / m / m Duisbug 1000/ m Pabianice zadanie n 8 elliptical 750/1400,8 m Siedlce Rondo 1200/ m Open tench Szczecin Dąbowskiego 1905/ m Szczecin Zapadła 2200/ m Vocklabuck - Austia Austia 600/ m Vocklabuck - Austia Austia 500/ m Zielona Góa, ul. Kupiecka 500/ m Zielona Góa, ul. Kupiecka 600/ m Desden paabolic 2004/ m 2009 Desden paabolic 2601/ m 2009 Leipzig, Dufostaße 800/ m 2009 Leipzig, Ufestaße 1060/ m 2009 Wolimex 600/ m 2009 Open tench Wocław, ul. Gabiszyńska 700/ m 2009 Wocław, ul. Kakowska 800/ ,95 m 2009 Austia, Waldastobel Austia 1800/ m 2010 Open tench 1010/ m 2010 TI O LU RE SO 2290/ m 2010 Leipzig, Poetenweg 1400/ m 2010 Ludenscheid 1400/ ,95 m 2010 Sak Invent 600/ m 2010 Open tench Toisdof 840/ m 2010 GIGABLOK 3000/ m Open tench W-wa Meto-Rondo Daszyńskiego 1000/ m W-wa Meto-Rondo Daszyńskiego 580/ m Wwa Meto-Nowy Świat 700/ m W-wa Meto-Rondo ONZ 700/ m W-wa Meto-Rondo ONZ 580/ m W-wa ul. Radziwie 700/ m W-wa ul. Powązkowska 600/ m Augsbug, Geog-Haind-Staße 1103/ m Aspeg 900/ m Gniezno 500/ m Gniezno 600/ m Poznań Śódka 600/ m LO Leipzig, Poetenweg W Leipzig, Dufostaße II! 600/ /1270 N ASF Nabonne 11

12 Poject County Type of shape Diamete Length Yea Application 950/ m Poznań Śódka 750/ m W-wa kolekto Bielański 1400/ m Réhabilitation ENNETIERES en WEPPES Fance 1400/ m MONTBONNOT Fance 500/ m Open tench Réhabilitation OH649 Fance elliptical 1540* m Réhabilitation Auxee Fance 650/ m Augsbug, Reischlestaße 1074/ m Fankfut, Alte Begsammle 945/ m Fankfut, Alte Begsammle 950/ m Fankfut, Alte Begsammle 682/ m Menden 440/ m Gliwice DTŚ kolekto odciążający 75 m Elbląg- Zatoze 1244/754x m Elbląg- Zatoze 1400/858x m W-wa kolekto Bielański 1400/ m 1905*1410*32 35 m 1905*1410*32 89 m 510*1080*14 75 m 85 m N LU TI O 2200/1925 Réhabilitation OH243 et A43 Fance Réhabilitation AUXERRE Fance Réhabilitation OH A64 Fance 1905*1410*40 Elagissement A46N Fance 3410*2130*50 Hombug, Ebachgewölbe paabolic Unna, Kotelbach W 44 m 2004/ m 1400/ m 900/ m Open tench Tomaszów Mazowiecki Gliwice DTŚ kolekto odciążający LO Zittau RE SO Réhabilitation OH A5 Fance Potsdam! Poznań Śódka / m 400/ m / m 2014

13 Appendix A - Data Sheet - Amien Data Sheet fo static calculations acc. to ATV M127 P-2 Design: Company: Dawn up by: Phone/Fax: Signatue: Data: 1. Technical chaacteistics of the line subject to epai: Mateial: Coss-section shape: bick cicula concete heightened cicula steel cast ion bell vitified clay paabolic othe... othe... Coss-section sketch Dimensions: Inne diamete Width/height Length of the section subject to epai (mm) (mm) (mm) Technical sewe condition accoding to ATV M127P-2: condition I condition II condition III Damages to the sewe: Tansvese scatches: hai cacks open Longitudinal scatches on the oofing: hai cacks open Sewe bending: patially totally Max. naowing compaing to the oiginal shape: vetical (mm) hoizontal (mm) Leaks at joint Infiltation othes Defects, chippings Exfiltation Chemical degadation Incustation 13

14 Loads Soil cove above the oofing of the epaied line h max = h min = Undegound wate level above the bottom of the epaied line h wmax = h wmin = Taffic loads LKW 12 SLW 30 SLW 60 one-tuck ailway Any othe loads (N/mm 2 ) multi-tuck ailway Type of native soil in the zone of the epaied line: D P compaction o E B module G1 (%) (MPa) G2 (%) (MPa) G3 (%) (MPa) G3 (%) (MPa) Assembly conditions Assembly chambe well woking chambe chambe dimensions Scope of the sewe enovation invet channel the whole cicumfeence unit panel length staight section bend Specific gavity of the inte filling γ= filling pessue (ba) Opeational conditions Type of waste wate: Hydaulic conditions domestic wate sewe bottom gadient (%) ain wate mixed wate equied flow ate (l/s) mixed wate othe... waste wate tempeatue ( o C) Notes: (m) (m) (m) 14

15 Egg shape 2:3 Egg shape 2:4 Egg shape 2:3.5 Egg shape 2: /2 3 /2 Appendix B - Design Samples /4 /4 7/ /2 /2 2 /2 2 2 /2 A= l u =7.930 hy =0.579 A= l u =9.720 hy =0.643 A= l u =8.851 hy =0.621 A= l u =7.031 hy =0.544 Egg shape 2:2 Pea shape 2:2.5 Mouth shape 2:1.5 Mouth shape 2:2 1.5 /2 5/16 21/ /16 A= l u =6.283 hy = A= l u =7.148 hy = /8 5/8 /2 2 A= l u =5.603 hy = /8 5/8 /2 /2 2 A= l u =6.603 hy =0.512 Mouth shape 2:1.75 Mouth shape 2:1.25 Mouth shape 2:1 Helmet shape 2: b=2 /4 h= /8 5/8 /6 /3 3/ /2 / A= l u =6.140 hy =0.471 Heightened cicula shape 2:3 A= l u =5.170 hy =0.374 Heightened cicula shape 2:2.5 A= l u =4.921 hy =0.327 A= l u =7.639 hy =0.575 Paabolic shape 2:2 Kite shape 2:2 3 / /4 2 /4 /2 / /2 2 2 A= l u =8.283 hy =0.621 A= l u =7.283 hy =0.569 A= l u =6.283 hy =0.479 A= l u =6.127 hy =0.477 othe shapes on equest 15

16 Distibuted by: Amiantit Fance SAS 58 bis, Rue de l'ambassadeu ERAGNY-su-OISE Fance Tel.: Fax: info-f@amiantit.eu Utmost cae has been taken to ensue that all the contents of this bochue ae accuate. Howeve, Amiantit and its subsidiaies do not accept esponsibility fo any poblems which may aise as a esult of eos in this publication. Theefoe customes should make inquiies into the potential poduct supplie and convince themselves of the suitability of any poducts supplied o manufactued by Amiantit and/o its subsidiaies befoe using them. Amiantit GmbH Am Fuchsloch Mochau Tel.: Fax: info-de@amiantit.eu Amiantit Noway AS Øste Kulleød 3, 3241 Sandefjod Noway Tel.: Fax: info-no@amiantit.eu Amiantit Sp. z o.o. 43 Św. Michała Steet Poznań Tel.: Fax: info-pl@amiantit.eu Amiantit Spain, S.A. Polígono Industial La Venta Nova, Camales (Taagona) Spain Tel.: Fax: info-es@amiantit.eu Amiantit Sevice GmbH Am Fuchsloch Mochau Tel.: Fax: info@amiantit.eu AP-Amien V ENG