High Performance Door Blanks. Product Overview

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1 2017 High Performance Door Blanks Product Overview

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3 Welcome to the world s leading suppliers of quality door components. Established in the early 1990 s, Halspan works tirelessly to ensure our doorsets are the safest and best you can possibly specify or use. Halspan was also the first company to offer a full range of testing. We didn t just test one door to see whether it could be used as a Fire Door, we tested every conceivable door configuration and mode. Since then we ve stayed firmly at the forefront of our industry, continually exploring and developing new products to make our doorsets the safest and best you can specify. Today, Halspan is one of the world s leading suppliers of quality doorset components everything from the door itself, to seals and hardware. You ll find Halspan doors in educational, healthcare, hospitality, industrial, commercial, residential, retail and Government buildings all over the world.

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6 Veria NFR 44mm Standard Supplied Sizes 2135 X 915 mm 2440 X 1220 mm (Alternative sizes / thickness available on request) Timber Softwood MDF Steel Aluminium 30dB Approved Glazing Size (m²) 1.75 m² Durability Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: EN 1191 Weight (kg/m²) 24.2 U-Value (Wm²K) Heat loss per m² <2.00 (doorset) Formaldehyde Release Rating Low (E1) 6

7 Veria Plus NFR 44mm Standard Supplied 2135 X 915 mm 2440 X 1220 mm (Alternative sizes / thickness available on request) Timber Softwood MDF Steel Aluminium 31dB Approved Glazing Size (m²) 1.75 m² Durability Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: EN 1191 Weight (kg/m²) 25.5 U-Value (Wm²K) Heat loss per m² <2.00 (doorset) Formaldehyde Release Rating No Added Formaldehyde Low (E1) 7

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9 UK Specifications EN test evidence and CE marking technical information currently being finalised,

10 Optima 44mm Fire Rating FD30 Durability BS 476 Part 22 Single Doors 2135 X 1200 mm 2800 X 915 mm Double Doors 2135 X 1100 mm 2600 X 910 mm Timber Softwood MDF Steel Aluminium Single Door Unglazed 33dB /Rw Glazed 35dB /Rw Double Door Unglazed 32dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 1.75 m² Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: DD 171 EN 1191 EN 1192 Enhanced security performance requirements of door sets Tested to comply with PAS 24 Weight (kg/m²) 27.3 U-Value (Wm²K) Heat loss per m² <2.00 (doorset) Formaldehyde Release Rating Low (E1) 10

11 Optima 54mm Fire Rating FD60 BS 476 Part 22 Single Doors 2441 X 1384 mm 3050 X 825 mm Double Doors 2300 X 1142 mm 2850 X 825 mm MDF Single Door Unglazed 34dB /Rw Glazed 35dB /Rw Double Door Unglazed 33dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 0.82 m² Durability Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: DD 171 EN 1191 EN 1192 Enhanced security performance requirements of door sets Tested to comply with PAS 24 Weight (kg/m²) 33.5 U-Value (Wm²K) Heat loss per m² 1.8 (doorset) Formaldehyde Release Rating Low (E1) 11

12 Prima 44mm Fire Rating FD30 Durability BS 476 Part 22 Single Doors 2900 X 1203 mm 3317 X 1050 mm Double Doors 2900 X 1153 mm 3167 X 1050 mm Timber Softwood MDF Steel Aluminium Single Door Unglazed 33dB /Rw Glazed 35dB /Rw Double Door Unglazed 32dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 1.75 m² Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: DD 171 EN 1191 EN 1192 Enhanced security performance requirements of door sets Tested to comply with PAS 24 Weight (kg/m²) 27.7 U-Value (Wm²K) Heat loss per m² 2.0 (doorset) Formaldehyde Release Rating Low (E1) 12

13 Prima 54mm Fire Rating FD60 BS 476 Part 22 Single Doors 2441 X 1384 mm 3050 X 825 mm Double Doors 2300 X 1142 mm 2850 X 825 mm MDF Steel Single Door Unglazed 34dB /Rw Glazed 35dB /Rw Double Door Unglazed 33dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 0.82 m² Durability Service Life Testing A Halspan Fire Door was subjected to 500,000 opening and closing cycles to simulate real life conditions in a busy hospital environment. Our entire range, in fact, achieved the highest grading possible in the British Standard of Mechanical Tests for hinged or pivoted doors : Severe Duty - Subject to frequent or violent usage. Tested In accordance with: DD 171 EN 1191 EN 1192 Enhanced security performance requirements of door sets Tested to comply with PAS 24 Weight (kg/m²) 34 U-Value (Wm²K) Heat loss per m² 1.8 (doorset) Formaldehyde Release Rating Low (E1) 13

14 Halspan 90 64mm Fire Rating FD90 BS 476 Part 22 Single Doors 2400 X 1072 mm 2450 X 1047 mm Double Doors 2150 X 940 mm 2200 X 915 mm Steel Single Door Unglazed 34dB /Rw Glazed 35dB /Rw Double Door Unglazed 33dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 0.56 m² Weight (kg/m²) 40.3 Formaldehyde Release Rating Low (E1) 14

15 Halspan mm Fire Rating FD120 BS 476 Part 22 Single Doors 2395 X 1022 mm 2660 X 915 mm Double Doors 2395 X 997 mm 2610 X 915 mm Single Door Unglazed 38dB /Rw Double Door Unglazed 37dB /Rw Approved Glazing Size (m²) 0.50 m² Weight (kg/m²) 48 Formaldehyde Release Rating Low (E1) 15

16 Prima Plus 44mm Fire Rating FD30 BS 476 Part 22 Single Doors 2040 X 1080 mm 2428 X 900 mm Double Doors 2040 X 1030 mm 2328 X 900 mm Timber Softwood MDF Provisional Ratings Single Door Unglazed 33dB /Rw Glazed 35dB /Rw Double Door Unglazed 32dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 1.25m² Weight (kg/m²) 24.3 U-Value (Wm²K) Heat loss per m² 1.6 (doorset) 16

17 Prima Plus 54mm Fire Rating FD60 BS 476 Part 22 Single Doors 2039 X 901 mm 2189 X 826 mm Double Doors 2039 X 851 mm 2089 X 826 mm MDF Provisional Single Door Unglazed 34dB /Rw Glazed 35dB /Rw Double Door Unglazed 33dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 0.50m² Weight (kg/m²) 31.3 U-Value (Wm²K) Heat loss per m² 1.8 (doorset) Formaldehyde Release Rating Low (E1) 17

18 Prima Plus ENH 44mm Fire Rating FD60 BS 476 Part 22 Single Doors 2400 X 1350 mm 2700 X 1200 mm Double Doors 2400 X 1300 mm 2600 X 1200 mm Steel Backfilled Single Doors Unglazed 35dB / Rw Double Doors Unglazed 34dB / Rw Approved Glazing Size (m²) 1.08 m² Weight (kg/m²) 34 18

19 Prima Plus 62mm Fire Rating FD90 BS 476 Part 22 Single Doors 2400 X 1297 mm 3103 X 1000 mm Double Doors 2400 X 1272 mm 3050 X 1000 mm Provisional Single Doors Unglazed 35dB / Rw Double Doors Unglazed 34dB / Rw Weight (kg/m²) 34 19

20 Prima Plus 62mm Fire Rating FD120 BS 476 Part 22 Single Doors 2400 X 1104 mm 2639 X 1000 mm Double Doors 2400 X 1079 mm 2589 X 1000 mm Provisional Single Doors Unglazed 35dB / Rw Double Doors Unglazed 34dB / Rw Weight (kg/m²) 34 20

21 HalspanUniversaL STC Fire Rating FD90 BS 476 Part 22 Single Doors 2400 X 1297 mm 3103 X 1000 mm Double Doors 2400 X 1272 mm 3050 X 1000 mm Single Doors Unglazed 38dB / Rw Double Doors Unglazed 36dB / Rw Weight (kg/m²) 34 21

22 ProTech 44mm MDF or Ply Faced Softwood Solid Timber Core Fire Rating FD30 BS 476 Part 22 Single Doors 2438 X 1163 mm 3014 X 926 mm Double Doors 2438 X 1113 mm 2914 X 926 mm Timber Softwood Ply MDF Single Door Unglazed 34dB /Rw 34dB /Rw Glazed 36dB /Rw 36dB /Rw Double Door Unglazed 33dB /Rw Glazed 33dB /Rw Approved Glazing Size (m²) 1.08 m² Halspan ProTech Doorsets have completed the extensive range of physical tests outlined in PAS 24: The testing programme includes the following: Manual Manipulation Mechanical Loading Hard/Soft Body Impact Manual Cutting Hardware and Cylinder Security Weight (kg/m²) 19.8 U-Value (Wm²K) Heat loss per m² 1.8 (doorset) 22

23 ProTech 54mm MDF or Ply Faced Softwood Solid Timber Core Fire Rating FD60 BS 476 Part 22 Single Doors 2440 X 1220 mm Double Doors 2134 X 996 mm 2312 X 916 mm Ply MDF Single Door Unglazed 35dB /Rw 35dB /Rw Glazed 36dB /Rw 37dB /Rw Double Door Unglazed 33dB /Rw Glazed 35dB /Rw Approved Glazing Size (m²) 0.50m² Halspan ProTech Doorsets have completed the extensive range of physical tests outlined in PAS 24: The testing programme includes the following: Manual Manipulation Mechanical Loading Hard/Soft Body Impact Manual Cutting Hardware and Cylinder Security Weight (kg/m²) 24.3 U-Value (Wm²K) Heat loss per m² 1.6 (doorset) 23

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25 North American Specifications

26 Optima 44mm Fire Rating 20 Minutes UL10c Single Doors 2438 X 1219 mm Double Doors 2438 X 1219 mm Steel Composite Provisional Single Door Unglazed 32dB /Rw Glazed 34dB /Rw Double Door Unglazed 31dB /Rw Glazed 34dB /Rw Weight (kg/m²) 27.3 U-Value (Wm²K) Heat loss per m² 2.00 (doorset) Formaldehyde Release Rating Low (E1) 26

27 Halspan 45 UL10c 45 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 60 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 90 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm Single Doors STC Double Doors STC Approved Glazing Size (m²) 45 Minutes m² 60 Minutes m² 90 Minutes m² Weight (kg /m²) 23.45* * Based on standard configuration category A banded core at 38mm thick without Crossbands at a door leaf sized of 2135 x 915 mm 27

28 HalspanUniversaL STC UL10c 45 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 60 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 90 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm Single Doors STC 38 Double Doors STC 36 Approved Glazing Size (m²) 45 Minutes m² 60 Minutes m² 90 Minutes m² Weight (kg /m²) NO HARDWARE BLOCKS REQUIRED 28

29 HalspanUniversaL STC 40 HD UL10c 45 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 60 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm 90 Minute Fire Rating Single Doors 2743 X 1219 mm Double Doors 2743 X 1219 mm Single Doors STC 41 Double Doors STC 39 Approved Glazing Size (m²) 45 Minutes m² 60 Minutes m² 90 Minutes m² Weight (kg /m²) NO HARDWARE BLOCKS REQUIRED 29

30 The Halspan name is synonymous with excellent quality. The high standards, applied in making Halspan door blanks, also apply to Halspan s technical support. Literature and advice provide a continuity of quality right through, from manufacture to installation. Always ensuring the highest standards for you and your customer. Meet the Halspan Technical Team: Rhod Williams Technical Director Technical team leader and responsible for innovation and new product development. Background: Technical officer and contracts manager in the UK door Industry. Tel:+44 (0) rhod@halspan.com Pete Yendell Project Coordinator, Surveyor Customer support, project specific scheduling and technical advice. Background: Joinery factory director and site manager. Tel:+44 (0) peter@halspan.com Ryan Tolentino Operations & Field Service Co-Ordinator Customer and technical support. Background: Fire Testing Engineer Tel: ryan@halspan.com Sue Webberley Technical Support Co-Ordinator Liaison with certification bodies for Halspan products. Background: Project manager and insurance industry. Tel: +44 (0) sue@halspan.com Wesley Thomson Field Support and Training Organises and runs door set installation courses. Background: Site management in commercial, residential and industrial construction sectors. Tel:+44 (0) wesley@halspan.com

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32 High Performance Door Blanks Halspan Ltd Muirhouses, Bo'ness, Edinburgh, EH51 9SS Tel: +44 (0) Fax: +44 (0)