Uniclass L7315 CI/SfB (52.5) X EPIC J3413. Liberty-Drain. Copyright 2010 Peter Savage Limited. LDV2 - Sep 10

Transcription

1 Uniclass L7315 CI/SfB (52.5) X Liberty-Drain innovative polypropylene channel drainage EPIC J3413 Copyright 2010 Peter Savage Limited V2 - Sep 10

2 Liberty-Drain contents Liberty-Plas Domestic Channel Drainage 1 Liberty-Drain Optional Layout 2 Liberty-Drain Specifications 3 Liberty-Drain Loading Classification 3 Liberty-Drain - mm wide system - C250, D400 & F900 Loadings 4 Liberty-Drain mm wide system - D400 & F900 Loadings 5 Liberty-Drain - mm wide system - D400 & F900 Loadings 6 Liberty-Drain Accessories 7 Liberty-Drain Installation Guide 8 Liberty-Drain Channel Maintenance 9 Copyright 2010 Peter Savage Limited

3 domestic drainage LibertyPLAS domestic channel drainage system polypropylene or galvanised steel gratings. Features A15 - loading to BS EN1433:2 Attractive diagonal safe-slot polypropylene grating Easy-fit channel interlocking system Snap-lock boltless grating system Plastic grates have optional security points for site locking Un-obstructed channel cross section for easy cleaning Durable & long lasting Eco Friendly - % Recyclable LibertyPLAS Corner/Sump unit 157 Features 5 110mm diameter outlet connection points 4 way - universal channel connection points. Sump unit complete with removable galvanised sediment bucket for user maintenance and prolonged performance Attractive diagonal safe-slot grating Easy-fit channel interlocking system Optional security points for site locking Durable & long lasting Eco Friendly - % Recyclable Channel Code Invert Description Waterway (cm 2 per grate) Weight Kg s approx LIB-PLAS mm C/w Polypropylene grate 6mm slots LIB-GALV mm C/w Galvanised steel grate 8mm slots LIB-CORNER C/w 135x135mm Polypropylene grate 37 1 C/w 135x135mm Polypropylene grate inc Sediment LIB-SUMP Basket LIB-END Polypropylene end cap Copyright 2010 Peter Savage Limited

4 Liberty-Drain optional layout Stepped Falls & inter-connecting channel systems C250 2mm steel edge egrated channel T junction D400 & F900 4mm steel edge In accordance to EN 1433 Sump + Removable silt box C250 & D400 () 8 points locking per metre Copyright 2010 Peter Savage Limited 2 pipe outlets pipe outlets D400 (150,) & F900 Anchor System 8 points locking per metre inc 4 Anchors per metre

5 Liberty-Drain specification Peter Savage Limited is recognised as a leading brand for the design, manufacture and supply of quality access and drainage products to building, civil engineering and utility industries. The UK company was established in 1976 and has developed its reputation as a market leader through it s innovative designs and it s core value: 1st class products, 1st class service and 1st class people. Building on this expertise, the Liberty-Drain system provides an economical and effective method for the collection and conveying of surface water. The innovative design and materials utilised enables the installation process to be easier than ever and eliminates common problems associated with traditional polymer concrete and concrete systems. The primary component, the channel base is manufactured from the thermoplastic polymer Polypropylene (PP). PP is a tough but lightweight material which helps reduce transportation costs/carbon footprint and is % recyclable. This further minimises the impact on the environment helping you maintain your sustainable objectives. The PP material has good mechanical and heat resistance as well as being resistant to chemical and atmospheric agents, acids, salts, alkali and oils. The use of PP for the channel base provides an extremely smooth surface, thus allowing the fluids to flow easier and avoid the accumulation of deposits by being somewhat self-cleaning. The channels are defined by EN 1433 standards as type M. This means that the channels are strengthened by a further support (concrete casting) to sustain the vertical and horizontal loads, when installed according to the installation recommendations. Fitted to the channel is a galvanised steel frame which provides the system with excellent protection against regular vehicular traffic. The system is secured by way of 8 locking points per metre throughout the range and can be secured further by utilising a series of galvanised steel anchors which offer increased anchorage with its immediate environment. This makes the system an ideal product for heavy duty areas where articulated vehicles turn and forklift trucks operate etc. The channel is finished with your choice of a recyclable ductile iron gratings which are locked into position with a choice of stainless steel locking options (grating loadings detailed below). The Liberty-Drain channel system offers solutions for many applications with varying hydraulic requirements such as: commercial developments light industrial units heavy industrial units landscaping pedestrian precincts sports & leisure facilities private parking areas hospitals residential developments schools town centres forecourts & filling stations chemical plants Liberty-Drain come equipped with a male/female embedding system that allows users to connect both endings in an easy and safe way on site. For greater water tightness a sealing agent is recommended. Each channel is equipped with a series of lateral and lower preset connections for pipes, each preset connection has an opening that can be easily cut on site. loadings Liberty-Drain type-m channel system is fully certified to BS EN 1433: 2 and can support load class performance up to and including F900 which is suitable for all wheeled vehicles which includes all road vehicles, forklift trucks & aircraft. C250 D400 F900 Load class C kN BS EN 1433: 2 Suitable for pedestrian precincts, cycle ways, private car parks and drives, service stations (cars), parking areas, supermarkets, hospitals, sports & leisure and areas with slow-moving light commercial vehicles. Load class D kN BS EN 1433: 2 Suitable for pedestrian precincts, town centres, cycle ways, car parks, service stations, supermarkets, hospitals, sports & leisure, light industrial units, commercial developments and areas with slow-moving heavy traffic (not suited for carriageways or public roads) Load class F kN BS EN 1433: 2 Suitable for all heavy duty & industrial applications particularly areas with forklift trucks and turning articulated vehicles. 3 Copyright 2010 Peter Savage Limited

6 Liberty-Drain- Innovative channel drainage system mm (int) wide channel with galvanised steel edge protection. Features High quality polypropylene channel base er-locking channel tongue & groove joints U-shaped channel for maximum hydraulics Smooth internal face for rapid flow rates Ductile iron gratings 2mm Galvanised Steel rail - C250 4mm Galvanised steel rail - D400, F900 8 point locking per metre 6mm Safe-slot gratings for pedestrianised areas. Stepped falls available for increased hydraulic performance. egrated 90 degree turns egrated T junctions for multiple runs A sealant is recommended for increased watertight installations O/width Ø4 0 Ø4 0 O/depth 50 O/width Ø6 3 Ø9 0 Ø6 3 Ø6 3 O/depth O/width Ø6 3 Ø6 3 Ø110 Ø110 O/depth 150 C250-6mm slot D400-6mm slot F900-6mm slot Copyright 2010 Peter Savage Limited 4 Channels Code Invert Gratings 2x 500mm long *Grating Locking Waterway (cm 2 per grate) Weight Kg s approx C C250 (6mm slot) Std Lock C C250 (6mm slot) Std Lock C C250 (6mm slot) Std Lock *D D400 (6mm slot) Std Lock *D D400 (6mm slot) Std Lock *D D400 (6mm slot) Std Lock F F900 (6mm slot) Steel Anchor F F900 (6mm slot) Steel Anchor F F900 (6mm slot) Steel Anchor Sump Unit Complete C C250 (6mm slot) Steel Anchor *D D400 (6mm slot) Steel Anchor F F900 (6mm slot) Steel Anchor Accessories *Gratings locked with M10 x 30mm A2 Stainless Steel bolts Stepped Cap Spigot Outlets SO40 40 dia SC SO90 90 dia End Cap SO dia EC SO dia EC- Steel Anchor SA 28x115mm EC SL 28x26mm * Please check availability on this product prior to specifying/quoting or ordering.

7 Nuneaton T F E. Wakefield T F Liberty-Drain-P Innovative channel drainage system mm (int) wide channel with polypropylene edge protection. Features High quality polypropylene channel base er-locking channel tongue and groove joints U-shaped channel for maximum hydraulics Smooth internal face for rapid flow rates High quality ductile iron gratings 8 point locking per metre 6mm Safe-slot gratings for pedestrianised areas Stepped falls available for increased hydraulic performance egrated 90 o degree turns egrated T junctions for mulitple runs & cornering A sealant is recommended for increased watertight installations ø63 A ø90 0mm ø63 ø63 A C250-6mm slot Channels Code Invert Gratings 2x 500mm long *Grating Locking Waterway (cm 2 per grate) PC C250 (6mm slot) Std Lock PC C250 (6mm slot) Std Lock PC C250 (6mm slot) Std Lock Weight Kg s approx Sump Unit Complete PC C250 (6mm slot) Steel Anchor Accessories *Gratings locked with M10 x 30mm A2 Stainless Steel Bolts Stepped Cap Spigot Outlets S dia SC S dia End Cap S dia EC S dia EC- Steel Anchor EC SA 28x115mm SL 28x26mm Copyright 2012 Peter Savage Limited

8 Liberty-Drain-150 Innovative channel drainage system 150mm (int) wide channel with galvanised steel edge protection. Features er-locking channel tongue & groove joints U-shaped channel for maximum hydraulics Smooth internal face for rapid flow rates Ductile iron gratings 4mm Galvanised steel rail 8 point locking per metre 6mm Safe-slot gratings for pedestrianised areas (D400). 15mm Hydro-Slot for maximum capacity drainage (F900). Stepped falls available for increased hydraulic performance. egrated 90 degree turns egrated T junctions for multiple runs A sealant is recommended for increased watertight installations È 63 È 63 È 90 È È 63 È 63 È 110 È D400-6mm slot F900-15mm slot Channel Code Invert Gratings 2x 500mm long *Grating Locking Waterway (cm 2 per grate) Weight Kg s approx D D400 (6mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor F F900 (15mm slot) Steel Anchor F F900 (15mm slot) Steel Anchor Sump Unit Complete D D400 (6mm slot) Steel Anchor F F900 (15mm slot) Steel Anchor Accessories *Gratings locked with M10 x 30mm A2 Stainless Steel bolts Stepped Cap Spigot Outlets SO40 40 dia SC SO90 90 dia End Cap SO dia EC SO dia EC Steel Anchor (M10) SA 28x115mm SL 28x26mm 5 Copyright 2010 Peter Savage Limited

9 Liberty-Drain- Innovative channel drainage system mm (int) wide channel with galvanised steel edge protection. Features er-locking channel tongue & groove joints U-shaped channel for maximum hydraulics Smooth internal face for rapid flow rates Ductile iron gratings 4mm Galvanised steel rail 8 point locking per metre 6mm Safe-slot gratings for pedestrianised areas (D400). 15mm Hydro-Slot for maximum capacity drainage (F900). Stepped falls available for increased hydraulic performance. egrated 90 degree turns egrated T junctions for multiple runs A sealant is recommended for increased watertight installations 259 È È È È È È È È È È È È È È È 63 È 110 È 160 È 110 D400-6mm slot F900-15mm slot 356 Copyright 2010 Peter Savage Limited Channel Code Invert Gratings 2x 500mm long *Grating Locking Waterway (cm 2 per grate) Weight Kg s approx D D400 (6mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor Sump Unit Complete D D400 (6mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor Stepped Cap Accessories *Gratings locked with M10 x 30mm A2 Stainless Steel bolts SC Spigot Outlets SO40 40 dia SC-- SO90 90 dia End Cap SO dia EC- SO dia EC Steel Anchor SA 28x115mm EC- SL 28x26mm EC * Please check availability on this product prior to specifying/quoting or ordering.

10 Nuneaton T F E. Wakefield T F Liberty-Drain-300 Innovative channel drainage system 300mm (int) wide channel with galvanised steel edge protection. Features High quality polypropylene channel base er-locking channel tongue and groove joints U-shaped channel for maximum hydraulics Smooth internal face for rapid flow rates High quality ductile iron gratings 4mm galvanised steel rail - F900 8 point locking per metre 15mm Hydro-Slot gratings for maximum capacity drainage. Stepped falls available for increased hydraulic performance A sealant is recommended for increased watertight installations 500mm long 500mm long SECTION VIEW SIDE VIEW BOTTOM VIEW F900-15mm slot Channels Code Invert Gratings 2x 500mm long *Grating Locking Waterway (cm 2 per grate) * F F900 (15mm slot) Std Lock F F900 (15mm slot) Std Lock Weight Kg s approx Accessories *Gratings locked with M10 x 30mm A2 Stainless Steel Bolts Stepped Cap Spigot Outlets S dia SC300- S0 dia End Cap S dia Copyright 2012 Peter Savage Limited EC EC Steel Anchor Product release September * SA SL 28x115mm 28x26mm

11 Liberty-Drain accessories C detailed. Sump unit supplied complete with 1x Galvanised steel sediment bucket 1x 500mm grate C250, D400 or F900 2x 500mm edge rail 4x M10 x30mm A2 Stainless steel bolts 4x 28x115mm Steel Anchors or 28x26mm locks (C250 systems) EC- detailed. End caps can be supplied with self tapping screws A sealant is recommended for increased watertight installations. SO110 detailed fixed to end cap. Spigot outlets for pipe connection can be supplied complete with self tapping screws. A sealant is recommended for increased watertight installations. wide grating options 150mm wide grating options mm wide grating options C250 D400 D400 D400 F900 F900 F900 Product Code Gratings 1x 500mm long *Grating Locking Waterway (cm 2 ) Weight Kg s approx Sump Unit Complete with Sediment Bucket C C250 (6mm slot) Steel Anchor *D D400 (6mm slot) Steel Anchor F F900 (6mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor F F900 (15mm slot) Steel Anchor D D400 (6mm slot) Steel Anchor *F F900 (15mm slot) Steel Anchor End Cap Product Code width depth EC Stepped Cap SC EC- SC EC SC EC SC-- EC Spigot Outlets SO40 40 dia EC- SO dia EC SO dia EC- Steel Anchor SA 28x115mm EC SL 28x26mm * Please check availability on this product prior to specifying/quoting or ordering. 7 Copyright 2010 Peter Savage Limited

12 Liberty-Drain installation Liberty-Drain Prior to installation, ensure that you have: Correct grating type to suit the channel and the area of use. Correct channel type and size. Minimum compressive strength concrete suitable for exterior use to fully encase the system in a continuous excavated trench. STEP 1: DIGGING THE TRENCH Excavate the trench around a centre line. Ensure that the trench is of sufficient dimensions to accommodate: 1. Channel/Sump width and depth 2. Appropriate concrete surround dimensions for loading and installation type 3. The fall of the drain run in the case of stepped systems Ensure that all loose material is removed from the trench and the base is well compacted - particularly if the ground is soft. Run a string guide or laser level along the full length of the trench at surface level to ensure installation at correct gradient. STEP 2: CONCRETE LAYING Lay a bed of concrete to the recommended thickness. For higher load classes (D400, F900) we suggest reinforcing the concrete with steel rods for better load distribution. STEP 3: LAY THE CHANNEL All installations should commence from the outlet point and work away from the outlet. Lay the assembled channels on the ground, all screws should be tightened to prevent channels from distorting due to concrete pressure. Gratings and screws should be suitably protected from concrete fouling. STEP 4: LATERAL SUPPORT IN CONCRETE Concrete should have a minimum compressive strength and be of a type suitable for exterior use, see diagram (i).apply a lateral backfill onto the channel with suitable concrete and thickness as recommended. Always pour concrete evenly on both sides of the channel to avoid dislodging. A wand-type vibrator should be used to ensure even distribution of concrete around and underneath the channels and it should fill in all interstices, in particular behind the support edgings of the grids. Concrete should be finished to a slight slope down to the channel. Channel upper edges should sit 3mm lower than the surrounding finished concrete surface and the joint between concrete and channel edge should be finished to 45 degrees (See diagram (ii). This is essential to protect the trench edge under trafficking. Installations into concrete areas should include expansion joints between trench infill and adjoining pavement to engineer s specifications. STEP 5: THE FINISHING When the concrete has set, it is possible to proceed with the flooring of asphalt, tiles or paving etc. Particular care should be taken if using an asphalt rolling machine to avoid damage to the edge of the system. If the gratings have not already been covered it is recommended that they are covered with a plastic film in order to protect them. When the surrounding surface has set, remove gratings, remove debris from drain system and ensure all outlets are clear. Install debris buckets into sumps/silt boxes if required and flush the system to check for blockages. Empty debris buckets and clear outlets, refit debris buckets. Refit gratings ensuring they are correctly located and secured into position. Copyright 2010 Peter Savage Limited 3mm 8 diagram (ii)

13 Liberty-Drain installation Block Paving C250 Asphalt D400-F900 Asphalt Draining Asphalt Concrete Slab wearing asphalt layer lower layer (binder) bearing layer under backfill concrete backfill bitumen joint concrete slab self blocking paving INSTALLATION DATA MIN CONCRETE COMPRESSIVE STRENGTH C250 - L = 120mm, H = 150mm, 25N/mm 2 D400 - L = 150mm, H = mm, 30N/mm 2 F900 - L = mm, H = 250mm, 35N/mm 2 SUMMARY Load class (EN 1433) Applicable load (EN 1433) H - Minimum height of the concrete bed L - Minimum width of the lateral concrete backfill Compression resistance class of the concrete (EN 206 1) We highly recommend to vibrate and compact the concrete with care. diagram (i) CONCRETE REQUIREMENTS: The quality of the concrete used for the bed and backfill is essential for the life span of the channel and for its resistance to loads. The following features are essential requirements: Compressive strength class Rck (EN 206-1) is recommended. Gravel aggregates with a maximum diameter 8 mm, non reactive to alkali and must be frost resistant cement. We recommend that you vibrate the concrete appropriately so as to avoid air bubbles and to be sure of the perfect adherence of the concrete to the channel. CHANNEL OUTLETS: The Liberty-Drain channel system features a number of preset side and bottom channel connections points. To create the apertures on these connection points, make initial drill holes within the partial wall pre-cut areas and then neatly cut out the full assigned aperture using a saw or other suitable cutting apparatus. CHANNEL MAINTENANCE: Regular inspections are recommended to ensure continuous performance of the Liberty-Drain channel system. Frequency should be determined as applicable to local operating conditions but should be annually as a minimum. Inspections should include: Gratings condition, location and locking devices. Sumps/Silt boxes and debris buckets (if fitted). Concrete surround and adjoining surfaces. Copyright 2010 Peter Savage Limited To clean the Liberty-Drain channel system, it is good practice to remove the silt and any debris that may have collected by use of a pressurised water jet. If gratings are removed for this process, please replace the gratings making sure all the locking bolts have been correctly located and fastened. 9

14 Nuneaton Head Office: Liberty House, Liberty Business Park, Attleborough, Nuneaton. CV11 6RZ T F Wakefield Northern Depot Newmillerdam Industrial Park, Barnsley Road, Wakefield. WF2 6QW T F E. W. ISO 9001:8 - FM Copyright 2010 Peter Savage Limited