Improving Your Products

Transcription

1 Improving Your Products by Polymeric Solution A/S and Codan Tech A/S

2 for my presentation Polymeric Solution and Codan Tech Our approach to business Rubber-metal bonding Case 1 - Tank Cover Case 2 - Tilter Motion

3 Innovative solutions built on rubber and silicone Codan Tech sells and manufactures moulded rubber parts made of natural rubber, silicone, TPE and PUR for local as well as international OEM customers that raise exceptional demands on functionality and optimization. Global, regional and local customers in numerous industries and sectors. From our plants and sales departments in Denmark (Køge), Norway (at Stavanger) and China (Qingdao) we serve customers situated in: Scandinavia Baltic States Europe Asia Improving Your Products expresses our mission and through a careful dialogue on product design, production process and total economy we contribute to innovative solutions and improved products that enhance the competitiveness of our customers.

4 Our group. Certificates. Key figures. Contact us A value-adding technology group A family of rubber & polymer specialists Enthusiastic companies specialized in high quality polymeric products Betech Seals (Denmark) Codan Tech (Denmark) Codan Tech Qingdao (China) Polymeric Solutions (Norway) Products, subsystems and solutions for OEM and service industry Listed in the OMX Nordic Exchange (Stockholm, Sweden) Approx. 2,000 employees Annual sales of about SEK 6,0 billion Some 130 operating companies It all started back in 1908 ISO 9001:2008 Quality certified ISO 14001:2004 Environment certified Sellicha (Utility Sector) Qualified vendor Achilles JQS (Oil & Gas) Qualified vendor Codan Tech's history and knowledge of rubber materials and manufacturing goes all the way back to Contact and more information Codan Tech A/S Valdemarshaab 1 DK-4600 Køge Phone: (GMT +1h) codantech@codantech.dk Please visit our website:

5 The Scalable Project method Briefing Evaluation Analysis Logistics Defining the project Test, samples & production Tool design & making Compound selection or developm.

6 The Golden Cross Codan Tech embraces the entire field of relevant optimization COMPONENT needs Complexity & quality Tool design/construction Material characteristics Production process Tolerances Finish Laboratory tests Quality consistency Documentation Logistics Stock holding Packing Labelling Lav Medium Høj External partners Codan Tech Qingdao Codan Tech Denmark Production capability by Codan Tech A/S Lav Medium Høj Success criteria of YOUR PRODUCT Consequence of failure? Functionality? Installation & use? Finish, look & feel? Life span?

7 Technology at Codan Tech At Codan Tech we have many different production methods: Compression moulding Injection moulding Transfer moulding Rubber-metal/textile/plastic bonding Mixing plant for silicone Test laboratory

8 Rubber-metal bonding At Codan Tech we mould many different Rubber-metal parts: Dampners, seals, feet, plates, lids, compression fixtures Metal can be: stainless and standard steel, aluminium, brass, cupper and zinc. Other bondings are: Rubber-textile for membranes Rubber-plastics fixation anchors

9 Bonding system: Standard two coats Rubber Cover Primer Steel

10 Metal-Pretreatment Rubber to Metal Bonding Failure Mode and Effect Analysis Contamination Over-storage Drying Storage Primer Temperature Drying-time Impurities Type of adhesive Mixing Application Film-thickness Temperature Viscosity Solvent Drying Covercement Storage Contamination Over-storage 12 nov Demoulding Deflashing Electro-plating Chemicals Vulcanization Posttreatment Construction of mould Temperature Time Pressure Loading time Release agent

11 Rubber-metal bonding Critical parameters: Preparation of surface Priming system Cover system Before moulding Bonding Rubber % M = Metal/Primer % PC = Primer/Cover % RC = Rubber/Cover % R = Rubber tear

12 Why Codan Tech do bonding - We bond as a technology We take care of surface preparation We have own production sites in Denmark and China We advice on moulding for different rubber types We are ONE-point supplier

13 Improving Your Products -case Briefing Analysis Defining the project

14 Improving Your Products - case Defining the project Compound selection or development Tool design & making Test, samples & production 1. Gasket 2. Mounting of gasket 3. Drainage of oil spillage 4. Collection of spillage

15 Bonding case How could Codan Tech use our know-how into new products with bonding? Long term relationship within the furniture industry Expand the field from OEM to own products based on patented technology Growth to export markets = Tilter Motion

16 Tilter Motion Visit our web site:

17 Innovative solutions built on Rubber and Silicone Gaskets and seals Boots and bellows (shielding) Diaphragms and membranes Buffers and vibration dampers Hoses (media transport) Design and applied art Micro vs. Largesize moulding: Sizes are relative to the paper clip Technical profiles Micro moulding Large-size moulding and jointing Complex silicone moulding Metal-to-rubber bonding Plastic-to-rubber bonding Co-moulded parts

18 Our promise Your yield Efficient project management and advice on optimal component quality give you Best value for money and enhanced competitiveness to your products 2013 Codan Tech A/S