Installation and Operating Environment Guidelines

Size: px
Start display at page:

Download "Installation and Operating Environment Guidelines"

Transcription

1 imagepress 1135+/1125+/1110+/1110S+ Installation and Operating Environment Guidelines Contents USRM / 21

2 1. Selecting and Configuring an Installation Location Installation Location Direct Sunlight Lighting Delivery Pathway Floor Structure Floor Structure Standard Values of Floor Structure Measuring Methods for Each Standard Value Installation Space Necessary Installation Space Minimum Space Required for Turning Size and Weight of Each Component Installation Environment Temperature and Humidity Conditions Temperature Gradient Ventilation Elevation Limitations Power Supply Power Supply Conditions Maximum Energy Consumption / 21

3 1. Selecting and Configuring an Installation Location 1-1. Installation Location Avoid installing the machine in the following locations. Avoid locations where a considerable amount of dust accumulates. Avoid locations where ammonia gas is emitted. Avoid locations near volatile or flammable materials, such as alcohol or paint thinner. Avoid exposing the machine to rapid changes in temperature. If the room in which the machine is installed is cold but rapidly heated, water droplets (condensation) may form inside the machine. This may result in a noticeable degradation in the quality of the copied image, the inability to properly scan an original, or the copies having no printed image at all. Avoid installing the machine near computers or other precision electronic equipment. Electrical interference and vibrations generated by the machine during printing can adversely affect the operation of such equipment. Avoid installing the machine near televisions, radios, or similar electronic equipment. The machine might interfere with sound and picture signal reception. Insert the power plug into a dedicated power outlet, and maintain as much space as possible between the machine and other electronic equipment. Do not remove the machine's leveling feet. Do not remove the machine's leveling feet after the machine has been installed. If you put weight on the front of the machine while the paper decks or units within the machine are pulled out, the machine may fall forward. To prevent this from happening, make sure that the machine's leveling feet are in place Direct Sunlight Avoid installing the machine in direct sunlight. If this is unavoidable, use curtains to shade the machine. Be sure that the curtains do not block the machine's ventilation slots or louvers, or interfere with the electrical cord or power supply. 3 / 21

4 1-3. Lighting We recommend installing the machine in a location with at least 500 lux (29 1/2 (75 cm) above the floor) for normal operation and maintenance Delivery Pathway The dimensions of the imagepress 1135+/1125+/1110+/1110S+ are 50 3/8 (H) x 54 5/8 (W) x 31 7/8 (D) (1,373 mm (H) x 1,387 mm (W) x 809 mm (D)) with the operation panel, the height is 54 1/8 (1,369 mm)). Also, the weight of the machine is approximately 1,102 lb (500 kg). With these dimensions and weight in mind, check to make sure that there is enough moving space and required floor strength to deliver the machine. 4 / 21

5 2. Floor Structure 2-1 Floor Structure The floor on which this machine will be installed must have a floor load of at least 92.2 lb/ft 2 (450 kg/m 2 ). Even if the floor does not have this level of floor load, the machine can be installed near a pillar or beam. Consult with your building contractor before installing the machine. The weight of the machine will be primarily focused on the floor through the adjuster and wheels. We recommend the use of a floor plate to distribute the weight. We also recommend the use of a floor plate when installing the machine on carpet or wood flooring. For information about floor plates, contact your dealer. Do not install the machine on an unstable floor or platform. 2-2 Standard Values of Floor Structure Be sure to install the imagepress 1135+/1125+/1110+/1110S+ and optional equipments on the floor which satisfies the following standard. Floor Stiffness The amount of sinking in the floor must be 1/16" (4 mm) or less, if the load of lb/ft 2 (1,200 kg/m 2 ) is applied to it. If this is not satisfied, use the floor plates partially. * Use the floor plates if the machine is installed on the mat, wooden floor, or rubber floor. * Depending on the amount of sinking in the floor, stack the floor plates to reduce the inequality of height of the joints. Floor Flatness The flatness in arbitrary rectangular area (43 5/16 x 20 13/16 (1,100 mm x 530 Floor Vertical Interval Floor Inclination mm)) must be 1/16" (4 mm) or less. The vertical interval between arbitrary two points of 39 5/16 (1,000 mm) interval must be 0.12 (3 mm) or less. (The amount of sinking in the floor is not included.) The inclination between arbitrary two points of 62 15/16 (1,600 mm) interval must be 0.12 (3 mm) or less. 2-3 Measuring Methods for Each Standard Value The standard values are measured according to the following procedures. Use the iron plate as a floor plate, which corresponds to 35 1/16 x 19 3/16 (890 mm x mm) in size, 28.6 lb (13 kg) in weight, and 1/16" (4 mm) in thickness. 5 / 21

6 Floor Withstand Load Floor Stiffness Confirm the specifications of the floor withstand load to the contractor of the building where the machine is scheduled to be installed. Prepare one floor plate and put it on the place where the machine is scheduled to be installed. Measure the amount of sinking in the floor when two adults (approximately lb (150 kg)) step onto the plate. From this measurements, estimate the amount of sinking in the floor when the machine is installed by doing proportional calculation. t Δt [Calculation Method] Each parameter is specified as follows: t: the height from the floor to the upper surface of the floor plate Δt: the height from the floor to the upper surface of the floor plate when the load is applied Ts (inch/lbf): the constant of the estimated amount of sinking in the floor Ts (ME): the amount of sinking in the floor where the machine is installed First of all, calculate the constant of the estimated amount of sinking in the floor. Ts (inch/lbf) = (t - Δt)/ Using this constant, estimate the amount of sinking in the floor where the machine is installed. Ts (ME) = ( (lbf)/2) x Ts (inch/lbf) [Example] In the case of t =0.16 (4 mm) Δt = 0.12 (3 mm) The constant of estimated amount of sinking in the floor is calculated as shown below. ( )/ = In this example, the estimated amount of sinking in the floor where the machine is installed is (2.36 mm) with the following formula. Ts (ME) = ( (lbf)/2) x = [Attention] If you attach the optional POD decks to the machine, the installation position of the POD decks must be lower than that of the machine. As with the above description, 6 / 21

7 the difference between the estimated amount of sinking in the floor where the machine is installed and the one in the floor where the POD decks are installed must be 3/16 (6 mm) or less. Also, if the installation position of the POD decks is higher than that of the machine, put the floor plates only under the machine to reduce the difference. Floor Flatness Put one floor plate on the floor where the machine is scheduled to be installed, and put the simplified level on the center of it. To make the floor plate horizontal, insert some spacers (coins) under A or B of the floor plate, as shown in the illustration below. Calculate the floor flatness from the spacer s thickness and the number of them. B A Simplified Level [Calculation Method] Use coins which have same thickness as a spacer. Each parameter is specified as follows: t (inch): the thickness of the spacer a: the number of the spacers inserted under A b: the number of the spacers inserted under B When a > b, the floor flatness is calculated by the following formula. t x a (inch) [Example] The coins of 0.04 (1 mm) in thickness are used as a spacer. If two spacers are inserted under A, and nothing is inserted under B to make the floor plate horizontal, the floor flatness is 0.08 (2 mm). Floor Vertical Interval (This method is used when there is a step in the floor.) Arrange two floor plates next to each other and put them on the floor where the machine is scheduled to be installed. According to the measuring method of the Floor Flatness, set one floor plate horizontally. And then, set another one horizontally in the same way. Measure the difference of height between two floor plates. [Attention for Measuring] Put the two floor plates with each long side aligned. 7 / 21

8 Floor Interval: H Vertical Floor Inclination (This method is used when the floor inclines gently.) Arrange two floor plates next to each other and put them on the floor where the machine is scheduled to be installed. According to the measuring method of the Floor Flatness, set one floor plate horizontally. And then, insert the spacers (coins) under another floor plate to set plate horizontally with its height same as the one that you have set first. In this case, insert the spacers at the arbitrary position of the floor plate edge. Measure the floor inclination with the thickness of the spacers that are located most away from the reference point (the point determined as a bench mark of the height). (See the illustration below.) [Attention for Measuring] Put the two floor plates with each long side aligned. Floor Inclination: S a (Number of Coins) Reference Point [Calculation Method] Use coins which have same thickness as a spacer. Each parameter is specified as follows. t (inch): the thickness of the spacer a: the number of the spacers The floor flatness is calculated by the following formula. S = t x a (inch) [Example] The coins of 0.04 (1 mm) in thickness are used as a spacer. If three spacers are inserted under the position that is most away from the reference point, the floor inclination is 0.12 (3 mm) (= 0.04 (1 mm) x 3). 8 / 21

9 3. Installation Space 3-1. Necessary Installation Space Provide enough space on each side of the machine for unrestricted operation. Also, for installing the POD Deck-C1, Secondary POD Deck-C1, Side Paper Deck-AF1 (Multi Drawer), Multi Drawer Document Insertion Unit-A1, Document Insertion Unit-F1, Paper Folding Unit-F1, Professional Puncher-B1, Professional Puncher Integration Unit-A1, Perfect Binder-C1, High Capacity Stacker-E1, Finisher-AF1, Finisher-AG1, Saddle Finisher-AF2, Saddle Finisher-AG2, Booklet Trimmer-D1, and the Two-Knife Booklet Trimmer-A1 space of 1/8 (5 mm) between each equipment is necessary to connect them. imagepress 1135+/1125+ The optional Color Image Reader-L1, POD Deck-C1, and Saddle Finisher-AF2 are attached. *1 Provide at least 31 1/2 (800mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 9 / 21

10 The optional Color Image Reader-L1, POD Deck-C1, Secondary POD Deck-C1 (2), Multi Drawer Document Insertion Unit-A1, Professional Puncher-B1, Professional Puncher Integration Unit-A1, High Capacity Stacker-E1 (2), Perfect Binder-C1, Paper Folding Unit-F1, Saddle Finisher-AF2, Booklet Trimmer-D1, and Two-Knife Booklet Trimmer-A1 are attached. *1 Provide at least 31 1/2 (800mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 10 / 21

11 imagepress The optional Color Image Reader-L1, POD Deck-C1, and Saddle Finisher-AF2 are attached. *1 Provide at least 31 1/2 (800mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 11 / 21

12 The optional Color Image Reader-L1, POD Deck-C1, Secondary POD Deck-C1, Multi Drawer Document Insertion Unit-A1, Professional Puncher-B1, Professional Puncher Integration Unit-A1, High Capacity Stacker-E1, Perfect Binder-C1, Paper Folding Unit-F1, Saddle Finisher-AF2, Booklet Trimmer-D1, and Two-Knife Booklet Trimmer-A1 are attached. *1 Provide at least 31 1/2 (800mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 12 / 21

13 imagepress 1110S+ The optional Color Image Reader-L1, Side Paper Deck-AF1 (Multi Drawer), and Saddle Finisher-AG2 are attached. *2 Provide at least 11 7/8 (300mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 13 / 21

14 The optional Color Image Reader-L1, Side Paper Deck-AF1 (Multi Drawer), Document Insertion Unit-F1, Professional Puncher-B1, Professional Puncher Integration Unit-A1, Paper Folding Unit-F1, and Saddle Finisher-AG2 are attached. *1 Provide at least 31 1/2 (800mm) of space between the machine and the wall to avoid interrupting the operation on the back side of the machine. 14 / 21

15 3-2. Minimum Space Required for Turning The following is the minimum width required for turning the imagepress 1135+/1125+/1110+/1110S+ and each equipment at the corner of a corridor. Dimension when Transporting (Length x Width) imagepress 54 5/8" x 31 7/8" 1135+/1125+/1110+ (1,387 mm x 809 mm) POD Deck-C1 31 1/4" x 29 3/8" (792 mm x 745 mm) Secondary POD Deck-C1 32" x 31 1/4" (811 mm x 792 mm) Side Paper Deck-AF1 (Multi 38 3/4" x 31 3/8" Drawer) (985 mm x 797mm) Multi Drawer Document 42 1/2" x 31 1/4" Insertion Unit-A1 (1,079 mm x 792 mm) Document Insertion Unit-F1 31 1/4" x 29 3/8" (793 mm x 746 mm) Professional Puncher-B1 31 1/4" x 12" (792 mm x 305 mm) Professional Puncher 31 1/4" x 9 7/8" Integration Unit-A1 (792 mm x 250 mm) High Capacity Stacker-E1 39 1/4" x 31 1/4" (997 mm x 792 mm) Perfect Binder-C1 36 3/8" x 31 1/8" (922 mm x 791 mm) Paper Folding Unit-F1 31 1/4" x 13 1/4" (793 mm x 336 mm) Finisher-AF1 31 1/2" x 31 1/4" (800 mm x 792 mm) Saddle Finisher-AF2 31 1/2" x 31 1/4" (800 mm x 792 mm) Finisher-AG1 30 1/8" x 25 3/4" (765 mm x 654 mm) Saddle Finisher-AG2 30 1/4" x 30 1/8" (767 mm x 765 mm) Booklet Trimmer-D1 62" x 30 3/8" (1,575 mm x 770 mm) Two-Knife Booklet 30 3/8" x 21 1/8" Trimmer-A1 (770 mm x 536 mm) Minimum Corridor Width Required* 82 7/8" (2,106 mm) 62 1/2" (1,588 mm) 64 3/8" (1,634 mm) 69 5/8" (1,768 mm) 72 3/8" (1,839 mm) 62 5/8" (1,589 mm) 53 1/8" (1,349 mm) 52 3/8" (1,331 mm) 69 7/8" (1,774 mm) 67 1/2" (1,715 mm) 53 5/8" (1,362 mm) 64" (1,626 mm) 64" (1,626 mm) 59 3/8" (1,507 mm) 62 3/8" (1,584 mm) 88 3/4" (2,254 mm) 56 5/8" (1,439 mm) * Minimum width required for turning is the diagonal length of the machine (equipment) + about 19 3/4" (500 mm). 15 / 21

16 3-3. Size and Weight of Each Component Dimensions (H x W x D) Weight imagepress 54 1/8" x 54 5/8" x 31 7/8" 1135+/1125+/1110+ (1,373 mm x 1,387 mm x 809 mm) Color Image Reader-L1 7 1/8" x 23 1/4" x 25" (179 mm x 590 mm x 635 mm) (Including the document feeder) POD Deck-C1 43 1/8" x 29 3/8" x 31 1/4" (1,095 mm x 745 mm x 792 mm) POD Deck-C1 43 1/8" x 61 1/2" x 31 1/4" + Secondary POD Deck-C1 (1,095 mm x 1,561 mm x 792 mm) POD Deck-C1 + Secondary 43 1/8" x 93 5/8" x 31 1/4" POD Deck-C1 (2) (1,095 mm x 2,377 mm x 792 mm) Side Paper Deck-AF1 43 1/4" x 38 3/4" x 31 3/8" (Multi Drawer) (1,098 mm x 985 mm x 797 mm) Multi Drawer Document 43 1/8" x 42 1/2" x 31 1/4" Insertion Unit-A1 (1,095 mm x 1,079 mm x 792 mm) Document Insertion Unit-F1 55 3/8" x 29 3/8" x 31 1/4" (1,407 mm x 746 mm x 793 mm) Professional Puncher-B1 41" x 12" x 31 1/4" (1,040 mm x 305 mm x 792 mm) Professional Puncher 41" x 9 7/8" x 31 1/4" Integration Unit-A1 (1,040 mm x 250 mm x 792 mm) High Capacity Stacker-E1 53 5/8" x 39 1/4" x 31 1/4" (1,362 mm x 997 mm x 792 mm) High Capacity Stacker-E1(2) 53 5/8" x 78 3/4" x 31 1/4" (1,362 mm x 1,999 mm x 792 mm) Perfect Binder-C1 51 1/4" x 36 3/8" x 31 1/8" (1,300 mm x 922 mm x 791 mm) Paper Folding Unit-F1 46 7/8" x 13 1/4" x 31 1/4" (1,190 mm x 336 mm x 793 mm) Finisher-AF1 46 1/2" x 31 1/2" (35 3/8 "*1 ) x 31 1/4" (1,180 mm x 800 mm (890 mm "*1 ) x 792 mm) "*1 When the extension tray is pulled out Saddle Finisher-AF2 46 1/2" x 31 1/2" (41 3/4" *2 ) x 31 1/4" (1,180 mm x 800 mm (1,060 mm *2 ) x 792 mm) *2 When the auxiliary booklet tray is pulled out Saddle Finisher-AF2 46 1/2" x 74 3/8" x 31 1/4" + Booklet Trimmer-D1 (1,180 mm x 1,888 mm x 792 mm) Saddle Finisher-AF2 + Booklet Trimmer-D1 + Two-Knife Booklet 46 1/2" x 95 5/8" x 31 1/4" (1,180 mm x 2,429 mm x792 mm) Approx. 1,103 lb (Approx. 500 kg) Approx lb (Approx. 37 kg) (Including the document feeder) Approx. 499 lb (Approx. 226 kg) Approx. 997 lb (Approx. 452 kg) Approx. 1,495 lb (Approx. 678 kg) Approx. 331 lb (Approx. 150 kg) Approx. 554 lb (Approx. 251 kg) Approx. 134 lb (Approx. 61 kg) Approx. 176 lb (Approx. 80 kg) Approx lb (Approx. 40 kg) Approx. 463 lb (Approx. 210 kg) Approx. 926 lb (Approx. 420 kg) Approx. 675 lb (Approx. 306 kg) Approx. 157 lb (Approx. 71 kg) Approx. 287 lb (Approx. 130 kg) Approx. 397 lb (Approx. 180 kg) Approx. 732 lb (Approx. 332 kg) (Including conveyer and output tray) Approx lb (Approx. 477 kg) (Including 16 / 21

17 Trimmer-A1 Finisher-AG1 41" x 25 3/4" (30 3/4" *3 ) x 30 1/8" (1,040 mm x 654 mm (782 mm *3 ) x 765 mm) *3 When the extension tray is pulled out Saddle Finisher-AG2 41" x 30 1/4" (35 1/4" *4 ) x 30 1/8" (1,040 mm x 767 mm (896 mm *4 ) x 765 mm) *4 When the auxiliary booklet tray is pulled out Booklet Trimmer-D1 41" x 62" x 30 3/8" (1,040 mm x 1,575 mm x 770 mm) (Including conveyer and output tray) Two-Knife Booklet Trimmer-A1 41" x 21 1/8" x 30 3/8" (1,040 mm x 536 mm x 770 mm) (Without conveyor section and delivery tray) imagepress Server J /8" x 8 1/2" x 19" (485 mm x 215 mm x 483 mm) imagepress Server J /8" x 5 1/2" x 13 5/8" (320 mm x 140 mm x 345 mm) conveyer and output tray) Approx. 134 lb (Approx. 61 kg) Approx. 238 lb (Approx. 108 kg) Approx. 335 lb (Approx. 152 kg) (Including conveyer and output tray) Approx. 319 lb (Approx. 145 kg) (Without conveyor section and delivery tray) Approx lb (Approx kg) Approx. 15 lb (Approx. 6.8 kg) 17 / 21

18 4. Installation Environment 4-1.Temperature and Humidity Conditions Do not install the machine in locations with high or low heat and humidity, such as places with a water faucet, water heater, humidifier, air conditioner, heater, or a stove. During operation, the permissible humidity range is 15 to 60 % (with a room temperature of 68 to 80.6 F (20 to 27 C)). There is a risk that the paper feed and image quality may be affected if the machine is used in a location that does not satisfy these specifications. The permissible humidity range for paper storage is 30 to 60 % (with a room temperature of 68 to 80.6 F (20 to 27 C)). Storing paper in a location that does not meet these specifications may affect the paper feed and image quality Temperature Gradient Using an air conditioner during the winter or sudden temperature changes may have an adverse affect on image positioning, as this may cause the paper to bend or contract, and cause a malfunction of the machine due to condensation. In order to avoid these issues, control the temperature gradient so that it does not exceed 18 F/H (10 C/H) Ventilation Ensure that there is an air exchange rate of at least 1.5 and at least 3,885 ft 3 (110m 3 ) of space in the location where the machine will be installed. This machine generates a slight amount of ozone during normal use. Although sensitivity to ozone may vary, this amount is not harmful. Ozone may be more noticeable during extended use or long production runs, especially in poorly ventilated rooms. It is recommended that the room be appropriately ventilated, sufficient to maintain a comfortable working environment, in areas of machine operation. 18 / 21

19 4-4. Elevation Limitations Install this machine at an elevation below 13,123 (4,000 m) and an air pressure of less than hpa. 19 / 21

20 5. Power Supply 5-1. Power Supply Conditions Use these components within the power supply specifications listed below. The power supply for components not listed in the table is supplied by the imagepress 1135+/1125+/1110+/1110S+ or other components. Power Supply Power Supply Cord/Plug Specifications The Length of the Power Cord imagepress 208V AC, 60Hz, 20A + 8A Main Power Cord: Main Power Cord: 1135+/1125+/1110+ NEMA L /8 (3,000 mm) (two power cords) Sub Power Cord: Sub Power Cord: NEMA /8 (2,600 mm) POD Deck-C V AC, 60Hz, 8A NEMA /8 (2,600 mm) Secondary POD V AC, 60Hz, 8A NEMA /8 (2,600 mm) Deck-C1 Side Paper Deck-AF V AC, 60Hz, 4.0A NEMA /8 (2,600 mm) (Multi Drawer) Multi Drawer V AC, 60Hz, 8A NEMA /8 (2,600 mm) Document Insertion Unit-A1 Document Insertion V AC, 50/60Hz, NEMA /4 (2,000 mm) Unit-F1 1.0A Professional Puncher V AC, 60Hz, 5.5A NEMA /4 (2,000 mm) Integration Unit-A1 High Capacity V AC, 60Hz, 12A NEMA /2 (2,000 mm) Stacker-E1 Perfect Binder-C1 208V AC, 60Hz, 2.6A NEMA /8 (2,600 mm) Finisher-AF1 Saddle Finisher-AF2 Finisher-AG1 Saddle Finisher-AG2 Two-Knife Booklet Trimmer-A1 imagepress Server J200 imagepress Server J V AC, 50/60Hz, 8.0A V AC, 50/60Hz, 8.0A V AC, 50/60Hz, 2.8A V AC, 50/60Hz, 2.8A NEMA 5-15 NEMA 5-15 NEMA 5-15 NEMA /4 (2,000 mm) 78 3/4 (2,000 mm) 78 3/4 (2,000 mm) 78 3/4 (2,000 mm) V AC, 50/60Hz, 4A NEMA /4 (2,000 mm) V AC, 50/60Hz, 6A NEMA /4 (2,000 mm) V AC, 50/60Hz 3A NEMA /4 (2,000 mm) 20 / 21

21 5-2. Maximum Energy Consumption The maximum energy consumption of the imagepress 1135+/1125+/1110+/1110S+ and other components is listed below. imagepress 1135+/1125+/1110+ Color Image Reader-L1 POD Deck-C1 POD Deck-C1 + Secondary POD Deck-C1 POD Deck-C1 + Secondary POD Deck-C1(2) Side Paper Deck-AF1 (Multi Drawer) Multi Drawer Document Insertion Unit-A1 Document Insertion Unit-F1 Professional Puncher-B1 Professional Puncher Integration Unit-A1 High Capacity Stacker-E1 High Capacity Stacker-E1(2) Perfect Binder-C1 Finisher-AF1 Saddle Finisher-AF2 Finisher-AG1 Saddle Finisher-AG2 Booklet Trimmer-D1 Two-Knife Booklet Trimmer-A1 imagepress Server J200 imagepress Server J100 Maximum Energy Consumption Main power cord: 4,200 W maximum Sub power cord: 1,700 W maximum 180 W maximum (power supplied from main unit) 1,300 W maximum 2,600 W maximum 3,900 W maximum 600 W maximum 910 W maximum 200 W maximum 310 W maximum 130 W maximum 580 W maximum 1,160 W maximum 623 W maximum 450 W maximum 450 W maximum 180 W maximum 230 W maximum 300 W maximum 440 W maximum 99 W maximum 76 W maximum 21 / 21