Wienerberger POROTHERM Walling Material For Next Generation

Transcription

1 Wienerberger POROTHERM Walling Material For Next Generation Kundan Dighe 10 th March 2011 What is the Present Scenario? 2 1

2 The Need for SUSTAINABILITY: Two Reasons 1) POPULATION GROWTH: INDIA S DEVELOPMENT DILEMMA 3 The Need for SUSTAINABILITY 2) GLOBAL WARMING: STRONGER, FASTER, SOONER 4 2

3 The Combination: A Great Future? 2050? 2020? 5 Can There Still be Doubt? Number of peer-reviewed articles dealing with climate change published in scientific journals during the previous 10 years: 928 Percentage of articles in doubt as to the cause of global warming: 0 In 2007 the UN Intergovernmental Panel on Climate Change published a report that put the reality of human-induced climate change beyond any doubt! 6 3

4 How are we related to that? Impact of Construction: A Double Whammy Production and Transportation of Construction Materials Low Energy Efficiency of Buildings / Structures + Up to 30% of all raw materials used / steel and cement two largest green house gas producing industries in any country Up to 65% of a countries electricity consumption from buildings / up to 50% of carbon emissions 7 The Indian Emission Scenario 80% of India s Total Emissions 100km of transportation add another 10-15% of global warming potential to the production of building materials 8 4

5 Content -Label Definition Resource Efficiency Why Brick Industry think of Resource Efficiency? Introducing POROTHERM HP as resource efficient bricks The Production Process of Ceramic Building Materials Product Benefits Expectation from the Government & Industry 9 Definition Resource Efficiency The efficient use of materials in design and construction (eg, design strategies that reduce material use or enable materials to be salvaged, reused, or recycled) Reduces the demand of Natural Resources Ensures sustainable growth & support from nature to inhabitants for generations 10 5

6 Why do Brick Industry think of Resource Efficiency? 1,000 Billion bricks are produced & consumed per year in Asian Countries, equivalent to 100,000 New York Empire State Buildings Each Asian Citizen consumes ~ 250 bricks Per Year Consumption of coal 110 million tons of coal per annum Up to 40% of this energy consumption can be saved by: - Implementing energy efficient brick production - Switching over from solid brick to HOLLOW Brick Source Brick By Brick The Herculean Task of Cleaning up the Asian Brick Industry 11 The Evolution of Ceramic Building Materials 1. Bigger 2. Lighter 3. Cooler 4. Cheaper 5. More Environmental Friendly 6. Precise 12 6

7 We look back at a great history 189 Years of History (founded Vienna) International World Exhibition, Paris 1867 The beginning, brick making for the emperor of Austria & Hungary 13 Wienerberger Today We are a leading international building materials group with headquarters in Vienna Wienerberger is # 1 worldwide in clay hollow bricks and bricks Present in 27 countries and 5 export markets plants in Europe and North America 14 7

8 Arial Views of Wienerberger Factories Belgium: Beerse TERCA Facing Bricks Plant Czech Republic: Jerzernice POROTHERM Brick Plant 15 Wienerberger - Product Portfolio 16 8

9 POROTHERM HP Resource Efficient Brick 17 POROTHERM HP Product Parameters POROTHERM HP - Product Paramters Compressive Strength Sound Insulation Name Length (mm) Width (mm) Height (mm) Weight (kg) Density (kg/m3) (N/mm 2 ) Water Absorption (%) Efflorescence U-Value (W/m²K) R w (db) Fire Resistance (min) POROTHERM HP POROTHERM HP ~ 15 Slight POROTHERM HP POROTHERM HP 200H Same as full Same as full Same as full Same as full Same as full Same as full Same as full POROTHERM HP 150H bricks bricks bricks bricks bricks bricks bricks POROTHERM HP 100H POROTHERM HP - Tolerance Name Dimensions (mm) ± 8 ± 4 ± 3 ± 2 Note : Compressive Strength value is based on testing procedure as prescribed in IS 3952 POROTHERM is manufactured using Natural Raw Materials, hence there could be variations in colour 18 9

10 Wienerberger Factory at Kunigal 19 Clay Quarry Clay excavation done locally from water tanks close to the factory (De silting of tanks) 20 10

11 Dosing of Raw Materials Raw Material Feeders Primarily Clay & other filler materials Dosage of raw material controlled by feeders 21 Clay Preparation Feeders feed raw materials for preparation of clay (grinding, mixing, homogenization ) Pan mill grinds the clay 22 11

12 POROTHERM HP - Extruder Extrusion of clay bricks 23 Automation of Production Cutting Line for length Arranging bricks in dryer cars 24 12

13 Automation of Production Robots handle the bricks in Green State 25 Dryer and Kiln Cars Dryer - Dries the brick, prior to firing. Kiln Cars Ready to be loaded in kiln for firing 26 13

14 Kiln For Burning Bricks Fuel Injection Unit Pet Coke injection unit for high temp firing Tunnel Kiln Mtr. Long, Clay bricks are fired at temperature ~ 1,000 C 27 Laboratory Testing Facility - State of the Art testing equipments - Ensures quality of Raw Material and finished products 28 14

15 Factory Stock & Clay Storage Adequate stock of finished products as well as of the clay (raw material) 29 POROTHERM HP Product Advantages Construction Bigger Size - POROTHERM HP is same in size as that of concrete blocks - POROTHERM HP 200 = 9 Clay Bricks - Less mortar joints, hence less plumb & alignment - Faster construction Light Weight - Ease of handling, Transportation - Saves labor - Less dead load, Savings in Structural Cost (Steel & Concrete) by 10 to 15% 31 15

16 POROTHERM HP Product Advantages Construction Perfect brick Size - Savings on mortar - Line and leveled plaster surface Low U Values 1.0 W/m²K - Better Thermal Insulation = less energy loss through walls - Savings on Energy consumption - Comfortable inside temperature 32 U Value External walls U Values of outer walls (200mm / 230mm): - POROTHERM HP 200: 1.0 W/m²K - POROTHERM VP 200: 1.3 W/m²K - Solid Concrete block (8 ): 2.0 W/m²K 6,00 5,00 4,00 - AAC block (8 ): 0.7 Wm²K 3,00 2,00 POROTHERM VP has a higher U-Value than POROTHERM HP because the density is higher Plaster has hardly any positive influence on the U-Value, because it is a solid material which conducts heat well 1,00 0,00 Clear Float Glass Double Glazed Glass Concrete Blocks Hollow Clay Blocks AAC 33 16

17 Test Result Crushing Strength POROTHERM HP N/mm 2 POROTHERM HP N/mm 2 POROTHERM HP N/mm2 34 IGBC POROTHERM HP POROTHERM HP Clay Hollow bricks contribute to the rating system under - Energy Efficiency: U-Value : 1.0 W/m²K - Local Materials : - local raw materials - finished goods transported < 500km - Material with Recycled Content: -Raw Material used are (fly ash, rice husk, saw dust, granite dust) -In addition we use Desilted Clay IGBC = Indian Green Building Council 35 17

18 POROTHERM HP Applications Cutting of Brick Masonry Plaster/ Rendering Door / window Fixation Chasing, Conduiting for Services Load Fixation (Mirror, LCD, Geysers, EWC etc) 37 POROTHERM HP - Application Cutting of Brick Masonry 38 18

19 POROTHERM HP - Application Plastering/ Rendering - Gypsum Plaster - Sand Cement Plaster 39 POROTHERM HP Door/ Window fixation Conventional Method Hold fast Anchor fixing Plastic sleeve anchors 40 19

20 POROTHERM HP Applications Conduiting for electrical, plumbing - Chasing, Chiseling similar to other conventional bricks/ blocks - To be filled with rich mortar - Plastered as a normal wall 41 POROTHERM HP Application Light Loads: To be fixed by wooden peg 100mm in length Medium & Heavy Loads: To be fixed using Rack bolts or sleeve anchors 42 20

21 POROTHERM HP Application Hole for rack bolt Cement mortar stuffed in hole Rack bolt fixed Load fixed Practical Test Rack bolt with load 43 POROTHERM HP E.g. of Geyser Fixation Branded Sleeve inserted Screws fixed in branded plugs Geyser Plate fixed Geyser fixed 44 21

22 POROTHERM HP MTC -Trainings Trainings to stake holders - MTC Trainings in WB Factory MTC Masonry Training Centre 45 POROTHERM HP Site Trainings Trainings to stake holders - Trainings at project sites 46 22

23 POROTHERM HP College Presentations 47 Apartments Architect: In house Builder : Ramaniyam Real Estate Location : Sholinganallur, Chennai 48 23

24 Apartments 49 Apartments Architect: In house Builder : Ramaniyam Real Estate Location : Kazhipathur, Chennai 50 24

25 Apartments Pebble Bay Architect: Vijay Raheja Builder : The Advantage Raheja Location: RMV 2 nd Stage, Bangalore Wall Area:7,00,000 sq ft - G+21 Floors 51 ISB Housing Tower - Hyderabad Architect : Inform Architects Floors: 16 Floors Location : Hyderabad Project Wall Area : 380,000 Sft 52 25

26 Sydney Court Architect: Thomas Associates Location: Lavelle Road, Bangalore Wall Area:30,000 Sft 53 Legacy Dimora Architect : DFA Architects Location : Bellary Road, Bangalore Project Wall Area : 130,000 Sft 54 26

27 Introducing - POROTHERM VP 55 Wienerberger India - Showroom in Bangalore 56 27

28 Wienerberger India Natural Comfort for generations! 57 Many thanks for your interest in Wienerberger! Wienerberger Brick Industry Private Limited T