Round baler. Baler-wrapper combination. G-1F125 G5040 Kombi

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1 Round baler Baler-wrapper combination G-1F125 G5040 Kombi

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3 GÖWEIL / G-1 / Pages GÖWEIL Maschinenbau GmbH Davidschlag 11 / 4202 Kirchschlag / Austria Tel: +43 (0) / Fax: +43 (0) office@goeweil.com / Fixed chamber round baler Over the last few decades, Göweil have established themselves as a specialist in manufacturing round bale wrappers. As an exceptionally high portion of their products are exported, Göweil machines have become renowned and are widely used throughout the world. All machines and equipment are designed, developed and produced exclusively at the company s location in Kirchschlag (Upper Austria). All products made by Göweil reflect the state of the art and are designed to fit the individual requirements of your specific applications. The basic idea behind developing our own round baler was to complete our range of bale silage products, which is an integral part of our product line-up. Another objective was to set a new standard on the market by introducing a dedicated Göweil baler-wrapper combination.

4 G-1 Innovations While conceiving our G-1 fixed chamber baler, we focused on the goal of designing a machine that offers true professionals the greatest impact force possible. Apart from furnishing this new machine with an exceptionally sturdy design, we revisited all common "standard components" and redesigned them from the ground up: AFC - Auto Flow Control: split drive train Drive Rotor Drive Bale chamber blockages are dissolved fully automatic INNOVATIONS BY GÖWEIL PICKUP Boasting an innovative pendulum suspension, our pickup delivers maximum conveyance capacity as well as superior ground adaptation and is capable of absorbing even the largest swaths without a hitch. MEGA-ROTOR Our massive cutting rotor produces feed that is short and cut with utmost precision. Second to none, this type of cutting quality lays the groundwork for producing silage of supreme quality. AFC NEW Auto-Flow-Control The combination of an improved drive train and our PROFI program control ensures that blockages are dissolved in fully automatic fashion. This is a truly unique feature!

5 GÖWEIL / G-1 / Pages G-1 Innovations BINDING The G-1 is equipped with a net and film binding unit. But we did not stop there: Offering the world's first dual binding unit, we managed to cut the binding time in half! BALER-WRAPPER COMBINATION NEW Mounted on top of the tried and tested G5040 Kombi, this new fixed chamber baler raises the bar and offers a level of performance previously unseen in baler-wrapper combinations.

6 G-1 Pickup Boasting an innovative pendulum suspension, our pickup delivers maximum conveyance capacity as well as superior ground adaptation and is capable of absorbing even the largest swaths without a hitch. Pendulum pickup 150 mm 150 mm Pendulum pickup NEW The suspended installation of the pickup in a central position creates a swivel range of 150 mm. It delivers top-notch ground adaptation and compensates for any unevenness in the terrain with perfect ease. Doing without a cam track, the pendulum pickup offers a DIN rake width of 2.20 m and large conveying screws on the sides that guarantee an optimum flow of material to the rotor. Arranged with a spacing of 51 mm across six rows, the tines of the pickup deliver first-rate raking performance even when handling extremely wide swaths. The pickup is powered by a massive ASA 80 HE chain and secured by a star ratchet coupling. Pickup - Flow of the material

7 GÖWEIL / G-1 / Pages G-1 Pickup Plastic strippers, twin rollers and pneumatic tires Plastic strippers Another unique feature are the plastic strippers. Exceptionally resilient, these strippers withstand even the greatest amount of stress and will not bend if colliding with foreign objects. Stripping the material off with great efficiency, the tines also enhance the flow of material. Two are better than one Comprised of twin rollers, the standard holding-down devices boost the material flow even when dealing with uneven swaths and fill the bale chamber in a continuous and uniform manner. Perfectly smooth NEW Fitted with pneumatic tires, the touch wheels work in perfect harmony with the pendulum pickup and run with maximum smoothness. Adjusting the height of the touch wheels is quick and easy thanks to perforated rails that eliminate the need for any tools.

8 G-1 Feeding A one-of-a-kind mega rotor NEW Short and precisely cut feed is the basis for the production of high-quality and high-energy silage. The Göweil G-1 baler is distinguished by an entirely new feeding system: Cutting unit Infeed roller Rotor At the heart of this feeding system is an 8-star mega rotor that offers an enormous absorption capacity. Thanks to its large diameter of 570 mm and the welded-on rows of HARDOX tines, the rotor will cut the swaths cleanly and convey them into the bale chamber even if they are particularly large and dry. Another completely new feature is the infeed roller in front of the rotor. Precompressing the feed with outstanding efficiency, the roller increases the throughput significantly. A different way to rotate but the RIGHT way The rotational direction of the rotor built into the G-1 is upward. This movement guides the feed from the rotor through the cutting unit and into the bale chamber. Completely effortless blade change As the cutting unit is positioned above the rotor, changing the blades is a breeze and can be accomplished without any tools. This offers an advantage that is particularly beneficial in baler-wrapper combinations.the cutting unit is fitted with 30 twin-blade cutting edges and makes it possible to achieve a cutting length of 35 mm. The narrow spacing between rotor tine and knife ensures that the feed is chopped with pristine accuracy. The replacement knife bar allows the operator to carry along 60 replacement knives or change the number of cutting knives as needed. A hydraulic bar safety device protects the knives against foreign objects and moves them immediately into their cutting position.

9 GÖWEIL / G-1 / Pages G-1 Feeding AFC Auto Flow Control AUTO FLOW CONTROL (AFC) AFC automatic flow control - breaks down blockages in fully automatic fashion! NEW top floor Closed top floor open Split drive train with overload safeguard The rotor's overload safeguard trips whenever the conveying duct for the quantity of feed to be delivered becomes too narrow. The hydraulic top floor opens towards the top, and the knives flip back. When the rotor starts up again, the excess material is guided unobstructed into the bale chamber. The drop floor and the knives subsequently return to their positions, allowing the feed pick-up to resume without hindrance. Simple, convenient and fully automatic!

10 G-1 Bale chamber At the core of the machine is the bale chamber, which offers a size of 1.20 m x 1.25 m as well as 18 solid forming rollers. The steel rollers are 4 mm thick and reinforced on the inside, while their ribbed profile ensures supreme compression density and the reliable rotation of the bale. BALE CHAMBER Profile of a forming roller Two drive rollers with a shaft diameter of 65 mm and the additional roller shafts with a diameter of 60 mm run continuously on double-row pendulum roller bearings and provide for exquisite stability and an exceptionally long lifetime. The drive of the bale chamber is powered by a massive ASA 100 HE chain and two ASA 80 HE chains. BEARING LABYRINTH A specially designed labyrinth prevents dust and dirt from penetrating the bearings.

11 GÖWEIL / G-1 / Pages G-1 Bale chamber Tailgate and bale ramp Open sesame... The tailgate opens and closes with the help of two hydraulic cylinders. Depending on the program setting, the process will be completed automatically or manually. The tailgate is controlled by sensors and will not open any further than is necessary for the ejection of the bale. Tailgate sensor Option: Bale ramp An optional bale ramp can be used to deposit the bale outside of the swivel range of the tailgate. Resetting the machine is not necessary.

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13 GÖWEIL / G-1 / Pages G-1 Binding The G-1 is equipped as standard with a combined net and film binding unit. Film and net binding unit The use of a wide film offers decisive advantages that enhance the quality of the silage: A wide film produces bales that are more compact and better protected by the film layers. This film also provides an additional barrier preventing oxygen from penetrating. Opening and recycling the bales becomes easier as the wide and the wrapping film can be disposed of jointly. The operator can insert common wide films and nets with a width of up to 1.50 m. Binding can be started automatically or manually. The hydraulically adjustable brake roller ensures that the bale is wrapped tightly during net and film binding. The brake pressures and the number of layers can be set directly using the program control. Twice the binding in half the time NEW Equipped with the world's first dual binding unit, the G-1 breaks new ground for round balers. This optional binding system wraps the finished bale simultaneously in two nets or wide films. The result: This feature cuts in half both the time required for binding the bale and for changing the net or film! Reducing the workload significantly, this time savings will be much appreciated especially on the busiest days of the harvest. If the operator needs to alternate between silage, hay or stray bales on the same day, the machine offers him the option of using the dual binding unit as a single binding unit. In this case, the dual binding unit is loaded with one net roll and with one roll of film. The operator simply uses the terminal to set one binding unit up for net binding or the other unit for film binding. Changing the film or the net does not cause any unnecessary idle time!

14 G-1 Drawbar Göweil G-1 is available with three different drawbar options: three drawbar options Rigid drawbar The standard option Göweil offers is a mechanically adjustable drawbar NEW Hydraulic articulated drawbar Customers can also choose to have their G-1 equipped with a hydraulic articulated drawbar and two double-acting cylinders. This option is particularly useful as it protects the pickup and helps the operator negotiate steep field entrances. Hydraulic articulated drawbar with suspension Another option customers can select is a hydraulic articulated drawbar that comes with a suspension. The nitrogen reservoir affords the operator an exceptionally smooth side.

15 GÖWEIL / G-1 / Pages G-1 Chassis Chassis and tires ot the G-1: Rugged handling The sturdy design of the single axle built into the Göweil G-1 provides for perfectly smooth and rugged handling both during road travel at 40 km/h and during work in slope positions on the field. Göweil offers two different brake systems: Dual-line air brake system Hydraulic brake system Large-size tires The smooth handling characteristics of the G-1 are supported by the large-size 500/60-R22.5 tires that come standard with the machine. Customers can also choose tires in sizes of 600/50-R22.5 and 700/40-R22.5. Included in the set of additional oversized tires are wide load signs as required by law. The wide tires are gentle on the sod, leave behind hardly any tracks and exercise the least possible amount of pressure on the ground.

16 G-1 Drive To allow the machine to withstand even the most arduous applications under tough harvest conditions, the G-1 was equipped with a rugged and well-engineered drive train: AFC - Auto Flow Control: split drive train Overload safeguard of the bale chamber Drive of the bale chamber Program control PROFI Overload safeguard of the rotor Drive of the Rotor A drive train that can handle anything Göweil's split drive train ensures the smooth operation of the "automatic flow control" (AFC) and guarantees a particularly high throughput. No downtime! NEW drive of the rotor and pickup side Drive of the BALE chamber SIDE The power transferred by the PTO drive shaft to the main gearbox is spread across the drive chains of rotor, pickup and bale chamber and safeguarded individually by two cam switch couplings. The couplings are monitored by the PROFI program control. When the cam switch coupling of the rotor responds to an excess quantity of feed in the conveying duct, the hydraulic drop floor will open in fully automatic fashion. When the rotor starts up again, the excess feed is guided unobstructed into the bale chamber. The drop floor subsequently closes again automatically, allowing the baling process to resume without hindrance. When the cam switch coupling responsible for the bale chamber trips, the tailgate will open automatically by a few centimeters and allow for the bale to be started and bound without hindrance. The drive train conceived by Göweil provides for a smooth work flow.

17 GÖWEIL / G-1 / Pages G-1 Drive Göweil uses high-strength drive chains and well-built roller bearings High-strength drive chains High-quality components are an essential prerequisite for the drive train's smooth and trouble-free operation: The main drive chain of the bale chamber is made up of a high-strength ASA 100 HE chain, while the secondary drive consists of an ASA 80 HE chain A ASA 80 Triplex chain drives the rotor The pickup is powered by an ASA 80 HE chain Well-built roller bearings All baler rollers are fitted with sturdy and durable double-row pendulum roller bearings with a diameter of 60 mm. Additionally, the two drive rollers are equipped with 65 mm bearings.

18 G-1 Maintenance A standard feature on the machine, the automatic central lubrication system is designed to deliver superior ease of maintenance and ensures an exceptionally long lifetime for the machine. Maintenance-free thanks to central lubricator The fully automatic grease lubricator is used to supply sufficient lubrication to all bearings of the rollers and of the rotor. The oil lubricator provides a constant supply of oil to all chains on the bale chamber, the rotor and the pickup. Brushes spread the oil evenly across the chains. The large-size reservoirs for grease and oil provide for long service intervals.

19 GÖWEIL / G-1 / Pages G-1 Control The round baler is equipped with Göweil's PROFI program control, a system that has been tried and tested for years. PROFI program control The control monitors and controls the entire work flow in fully automatic fashion. The display on the control keeps the driver informed about all steps processed by the machine. It is, of course, also possible to activate all relevant work steps of the machine quickly and easily by hand using the terminal. The manual controls come in particularly handy when the machine requires maintenance and servicing. They allow the operator to control all functions directly at the machine.

20 G5040 Kombi Baling-wrapping technology The G5040 Kombi simultaneously combines the worksteps of baling and wrapping in a single machine. This technology has revolutionized the baling and wrapping process and introduced numerous advantages: GÖWEIL BaLER-WRAPPER COMBINATION Time-saving The enormous throughput and impact force of this wrapper-baler combination cuts down the time required for work on the field significantly. Capable of handling speeds of up to 40 km/h, the G5040 Kombi also allows the operator to rapidly cover even long distances. Cost-saving 1 3 Feed pick-up The feed is scooped up by the pick-up of the baler and shaped into a bale in the bale chamber. Wrapping process and feed pick-up The tailgate closes while the mobile wrapping table is moved to the wrapping position at the same time. The twin wrapping arm wraps the set number of film layers around the bale. While the wrapping process is ongoing, the feed to be compressed into the next bale is picked up and compacted in the bale chamber. 2 4 Bale transfer Once the bale is fully formed and wrapped, the tailgate opens, allowing the round bale to be directly transferred from the bale chamber to the mobile wrapping table. The four bale guide rollers ensure that the bales are guided along securely even in slope positions. Bale deposit Once the round bale is fully wrapped, the film is cut off cleanly. When the bale is dropped, the wrapping table moves to the rear and lowers all the way to the ground. This provides for a particularly gentle deposition of the bales. The bale deposit is either fully automatic or performed manually at the press of a button. The Göweil Baler-wrapper combo reduces the cost of personnel and machinery to a minimum. Superior quality Round bales are wrapped in a perfectly clean manner and within an extraordinarily short period of time. The rapid exclusion of air creates the best possible conditions for the fermentation of the feed, allowing for its perfect preservation and exceptional quality. Professional The G-1 with the G5040 Kombi is a machine designed for decidedly professional applications and, as such, the ideal choice for large businesses and contract harvesters. Whether you need to use it for bales of silage, hay or straw you can adjust the machine at the push of a button!

21 G5040 KOMBI Wrapper GÖWEIL / G5040 Kombi / Pages Two of the most vital properties every baler-wrapper combination needs to offer are a smooth work flow while the bale is passed on from the baler to the wrapper and a wrapping process that is completed without a hitch every single time. These areas are exactly where the G5040 truly shines: The bale is passed on from the baler to the mobile wrapping table. BALE TRANSFER A flawless and rapid completion of the bale transfer is crucial in the decision to purchase the right baler-wrapper combination. This is an area where Göweil is and always has been on the cutting edge and broke new ground when they were the first to launch a system offering a linear bale transfer: Quick, clean and straightforward The wrapping table moves under the bale chamber and transfers the bale from the bale chamber to the wrapping table as soon as the bale is fully wrapped and without ever touching the ground. WRAPPING PROCESS Secure bale guiding even in slope positions The four rotating bale guide rollers safely guide the bale along. This guarantees that the bale is transferred in a perfectly secure and reliable manner even in steep terrain. The bale transfer itself merely takes a few seconds. The tailgate already closes while the wrapping table is moving to the wrapping position. The baling process can continue without any interruption. The twin wrapping arm wraps the bale in no time at all. The bale is gently dropped towards the rear. The twin wrapping arm and the two 750 mm film stretching units ensure that the bale is wrapped in no time at all. The wrapping process will always be finished faster than the baling process. Since always guided securely, the bale is wrapped perfectly even in slope positions. This provides for a work flow that is always as smooth and efficient as can be. Two sensors reliably monitor the film and respond quickly when the film has run out or tears. The film monitoring unit comes standard. A single-film option is available on request. When a roll of films runs out, the machine will automatically switch to single-film mode. During this process, the feed rate of the wrapping table is reduced to ensure an overlap of 50 %. Once the bale is fully wrapped, the film is cut off cleanly by two cutting knives before the bale is automatically or manually deposited in a gentle manner at the desired location.

22 G5040 Kombi Particularities DESIGN The robust and solid construction and workmanship of the frame guarantee an exceptionally long lifetime of the baler-wrapper combination. The G5040 offers outstanding agility thanks to its compact design and the narrow spacing of its axles. In addition, its low center of gravity allows for a level of maneuverability that is second to none even in slope positions. LEVERS The manual controls come in particularly handy when the machine requires maintenance and servicing. They allow the operator to control all functions directly at the machine. The driver can easily leave the program control in the tractor cab when he, for example, needs to change the film or replace blades on the baler. HYDRAULIC FILM STORAGE You cannot achieve a high daily output without a sufficient supply of film. The two film holders on the G5040 Kombi allow you to carry along a total of up to ten rolls of film. A hydraulic tilting device lets the operator load or remove film with ease and at a comfortable working height. This makes it possible to wrap approximately 200 to 300 bales depending on the bale diameter and the number of film layers. CHASSIS The G5040 Kombi always offers the same easy handling and control whether you are traversing a field or transporting it on the road. The frame is mounted on a tandem axle chassis that is supported on 500/50-17 tires. The narrow axle spacing allows the machine to operate in a way that is gentle on the soil and smooth even when you are traveling on the road at 40 km/h. Customers can opt to have their baler-wrapper combination equipped with a dual-line air brake system or a hydraulic brake system.

23 ROTATING WRAPPING ARM WITH STATIONARY WRAPPING TABLE GÖWEIL / G5040 Kombi / Pages This system reliably prevents the bale from falling off as it is not subjected to any kind of centrifugal forces. The conveyor belts and the four rotating bale guide rollers guarantee that the bale will continually move forward and, consequently, ensure a uniform overlap of the film. When it is time to drop the bales, the mobile wrapping table is lowered all the way to the ground. This provides for a particularly gentle deposition of the bales. TWIN WRAPPING ARM WITH FILM STRETCHING UNIT The twin wrapping arm is equipped with two 750 mm film stretching units. Three patented plastic rollers each provide for uniform stretching. What is more, the rollers are not sensitive to temperature. This helps save film and guarantees firmly wrapped bales. The stretching units are height-adjustable. This ensures that the bales will always be wrapped perfectly around their own center. The quick-release system makes it possible to change empty rolls quickly and effortlessly. The film monitoring unit will cut off the wrapping process if the film runs out or tears. LOAD SENSING The standard hydraulic Load Sensing control system automatically adjusts the oil volume to consumption. This control system, thereby, not only performs several functions simultaneously, it also reduces fuel consumption at the same time. This results in a greater bale output per hour. The machine can also be operated in conjunction with tractors without load sensing pump. AUTOMATIC FILM CUTTING AND HOLDING SYSTEM The stainless steel cutting knives guarantee that the wrapping films will be cut cleanly and precisely. At the same time, the film is fixed in place by the cutter lever. Shortly after the wrapping process begins, the standard float position ensures that the films will unwind easily.

24 G-1 Features Pickup Basic model Camless Pendulum pickup DIN rake width: 2,20 m Tine rows: 6 Pickup tine spacing: 51 mm Plastic strippers Twin rollers Pneumatic tires Additional equipment Feeding 8-star Mega Rotor Hydraulic top floor - opens towards the top Cutting unit with 30 twin-blade cutting edges Cutting length: 35 mm Hydraulic bar safety device Bale chamber 18 forming rollers (4 mm), reinforced on the inside Bale ramp Double-row pendulum roller bearings Hydraulic tailgate Binding Film- and net bindding unit Dual binding unit for film and net Hydraulically adjustable brake roller Automatic control Drawbar Rigid drawbar Hydraulic articulated drawbar Hydraulic articulated drawbar with Chassis & tires Drive Maintenance Control Single axle Tires: 500/60-R22,5 Brake system: Dual-line air brake system Hydraulic brake system PTO shaft: 1000 rpm AFC - Auto Flow Control: Split drive train Overload safeguard with 2 cam switch couplings Main drive chain of the bale chamber: ASA 100 HE Secondary drive of the bale chamber: ASA 80 HE Rotor: ASA 80 Triplex Pickup: ASA 80 HE Automatic central lubrication system for grease und oil Fully automatic PROFI program control suspension Tires: 600/50-R22,5 Tires: 700/40-R22,5

25 G5040 KOMBI Features GÖWEIL / G-1 + G5040 Kombi / Pages G5040 Kombi Basic model Load Sensing can also be operated in conjunction with tractors without load sensing pump Twin wrapping arm Hydraulically actuated wrapping table Bale deposit backwards 4 bale conveyor belts including belt guide 4 bale guide rollers Film stretching unit 750 mm Automatic film cutting and holding system Film monitoring unit Additional equipment Film stretching unit combined For film widths between 500 mm and 750 mm; the overlap can be adjusted as well Single-film mode Automatically switches to single-film mode as soon as one roll runs out or tears. During this process the feed rate is reduced to ensure an overlap of 50 %. Bale drop mat Bale tipper Hydraulically lowerable film storage for up to 10 rolls of film Tandem axle chassis with tires 500/50-17 Brake system: Dual-line air brake system Hydraulic brake system 40 km/h design in accordance with road traffic regulations (StVO) Special permit only in conjunction with dual-line air brake system (Austria and Germany only) A B C D F Bale drop mat For a gentle bale drop onto the field Additional roller for wrapping table Prevents the bale from dropping off the wrapping table in steep terrain Bale tipper (including additional roller) When the wrapping process is complete, the bale is positioned on its right front side with the direction of travel Camera system Rotating light Battery supply cable 5.3 meters 2 x 6 mm² with 3-pin power outlet Drawbar eyes types: A K80 drawbar eye Drawbar / ball hitch D Ring drawbar eye D50 mm rigid (hitch ring), B Standard drawbar eye D40 mm DIN similar to 9678 DIN similar to ISO similar to ISO similar to C rotatable (hitch ring), DIN similar to 9678 ISO similar to Ring drawbar eye D50 mm F Standard drawbar eye D40 mm moved downward, 42 mm thick DIN similar to ISO similar to Additional roller Drawbar eyes

26 G-1 Technical data The technical details of the G-1 at a glance: G-1 with single binding unit G-1 with dual binding unit Technical data: G1-F125 Total height (single binding): mm Total height (dual binding): mm Total length: mm Total width (500/60-R22,5): mm (Standard tires) Total width (600/50-22,5): mm (Additional tires) Total width (700/40-22,5): mm (Additional tires) Overall weight: kg Bale diameter: 1,25 m Required connections: All specifications in mm Load Sensing connection (for LS mode) 1 pressure connection and one depressurized return for the supply of the baler 3-pin power outlet for the electrical supply including direct supply line to the battery (cable cross-section 2 x 6 mm²) 7-pin power outlet for the entire lighting system, excluding working headlights

27 GÖWEIL / G-1 + G5040 Kombi / Pages G-1 + G5040 KOMBI Technical data The technical details of the baler-wrapper combination at a glance: G-1 with single binding unit G-1 with dual binding unit Technical data: G1-F125 + G5040 Kombi Height (single and dual binding): Total length: Total width (500/50-R17): Overall weight: mm mm mm (Standard tires) kg Required connections: All specifications in mm Load Sensing connection (for LS mode) 1 pressure connection and one depressurized return for the supply of the wrapper 3-pin power outlet for the electrical supply including direct supply line to the battery (cable cross-section 2 x 6 mm²) 7-pin power outlet for the entire lighting system, excluding working headlights

28 Art. Nr. 86,00590 / English GÖWEIL Maschinenbau GmbH Davidschlag 11 / 4202 Kirchschlag / Austria Tel.: +43 (0) / Fax: +43 (0) office@goeweil.com /