for selected, challenging customers with special demands calling for intense service and/or sophisticated technology

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1 Lightweight solutions through innovation Engineering Extrusion profiles Components Assemblies Modern surfaces for selected, challenging customers with special demands calling for intense service and/or sophisticated technology

2 Abstract of afc Established in 1997 Legal form: Engineering & Trading Co. Ltd. (Entwicklungs- und Handels GmbH) Owner and CEO: Ing. Franz Sterkl Turnover: approx. 5 million, 7 employees Innovative business model: unique engineering competence pool production 12 press plants 22 machining companies 15 surface finishing companies 5 engineering offices 1 million linear meters of profiles, 200,000 components, 20,000 bent parts per year 40 different alloys in use 2

3 Turnover & industries 1% 1% 5% % 10% 18% 20% 30% Development of turnover Rail Interior fitting Mechanical engineering Automotive Construction Electrical engineering Photovoltaics Aviation 3

4 5 fields of business Engineering & consulting Added value of extrusion profiles Machined components Pre-finished assemblies Modern surfaces End-to-end service: afc is your one-stop company for services from engineering and extrusion profiles to prefinished components and assemblies, giving you a single partner of contact and a single supplier

5 Engineering & consulting Complete technology competence in aluminium Our aim is the best technical solution Optimization of the complete manufacturing chain profile machining surface assembling logistics Promptness time to market specialists can decide immediately Key individual services: - new product engineering, brainstorming for new ideas, problem solution and product optimization - feasibility studies, cost analyses - design, engineering, working out details and choosing alloys - optimal solutions for connections - static and dynamic sizing - functional surfaces via nanotechnology, etc. - models, prototypes, samples, pre-series supply - mounting instructions, CE labels, etc. - product-related quality planning, fault analysis and working out solutions - engineering programs in use: A-Cad, Pro-Eng., Inventor, CATIA, 5

6 Extrusion profiles 51 modern extruders from 400 to 6,000 tons of molding pressure 40 alloys refer to alloy table (in German) Profile weights from 0.03 kg/m to about 120 kg/m Circumscribed profile diameters from about 2 mm to about 550 mm Profile lengths from about 1.2 m to about 26 m Seamless pressed pipes and extruded profiles Precision profiles and roll straightening plant 6

7 Components 22 machining companies, about 100 machine tools CNC machining 3-axis machining of small parts up to 26 m 5-axis machining of small parts up to 12 m 2 modern bar lathes Punching short part punchers long part punchers, up to 6 m with automatic feed Special machine tools for large-scale production Bending curling mandrel bending stretch bending 7

8 Pre-finished assemblies Screws, self-tapping screws, helicoils, rivets, insert nuts Welding in accordance with various standards, including EN Friction stir welding (FSW) Gluing, according to DIN Mounting and assembling components to assemblies Clipping, rolling together, pressing, crimping, telescoping Rolling in plastic webs (thermal insulation) Product-related, bespoke packaging type and unit 8

9 Modern surfaces Natural anodizing up to a length of 18 m, C0 (E0) C31 to C35 standard colors, special color anodizing Hard anodizing up to 450 Hv, layer thickness up to about 50 Powder coating up to 6 m in all RAL colors Grinding, brushing, sandblasting, glass bead blasting Wet painting, also in accordance with very specific painting instructions Stainless steel design, chromium plating, Alodine, teflon coating Protective and design foiling Screen and pad printing Innovative nanotechnology surfaces 9

10 Innovative business model Lean company structure Unique engineering competence The best possible production system for the profile/component in question Single partner of contact for you Our aim is the OPTIMAL PRODUCT, not capacity utilization BEST VALUE FOR MONEY

11 Selected industries Facades Railway vehicles Interior fitting Production engineering Construction, window and facade industry Interior fitting, furnishing, furniture Railway vehicle industry and railroad engineering Mechanical engineering Electrical engineering, electronics, A/C Solar industry and photovoltaics Design, advertising, architecture Medical engineering, sports Solar industry Vehicles / motorcycles Automotive

12 Referrals 12

13 Contractual pool production 3 press plants 9 machining companies 3 surface finishing companies 5 engineering offices 14

14 Pool press plants 47 presses Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no Reg.no. Electro 97/23/EC vehicles C OFI C2531 coat anod tons tons Presses PS1 X X X X X X X X X X X PS2 X X X X X X PS3 X X X PS4 M X X X X PS5 M X X PS6 X X X PS7 X X X X X X X PS8 X X X X X X PS9 X X PS10 X

15 Pool machining plants 80 machines Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no Reg.no. Electro 97/23/EC vehicles C OFI C2531 coat anod tons tons Machining in in in Hours Hours Pc. M1 X M2 X X X X X X X X X X X M3 X M4 X X X X M5 X M6 X X X X M7 X X X X X X X M9 X M10 X M M12 X M13 X X X X M M15 X M16 X X

16 Pool surface finishing companies 25 systems Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB Quality Quality in in presses no Reg.no. Electro 97/23/EC vehicles C OFI C2531 coat anod tons tons Surface in in in m² m² Pc. S1 X X X X X X X X X X X 2 S2 X 2 S3 X X 1 S4 X X X X X 3 S5 X X X X 3 S6 X X X X S7 X X X X 2 S8 X X 1 S9 1 S10 X X 7 S11 X X X 3 S12 X S13 X X S14 X 25 17

17 Pool engineering partners Certifications Capacity Pool Con- Pressing & machining QM VDE Press. equ. IRIS cert. CE CE Welding Gluing Surface Total Free No. of producer tract ISO ISO TS ISO ISO VDA Lloyds Direct. Directive railway ISO EN EN EN DIN EN ISO DIN-V EN Önorm GSB QualityQuality in in presses no Reg.no. Electro 97/23/EC vehicles C OFI C2531 coat anod tons tons Engineering E1 E2 E3 E4 E5 E6 X X X 18

18 Photo show of applications Page 19 Extrusion profiles Page 23 Survey of small and medium-sized profiles Page 25 CNC machined profiles Page 36 Punched profiles Page 38 Bent profiles Page 42 Component survey Page 43 Assemblies Page 48 Surfaces

19 Extrusion profile Lamp housing 20

20 Extrusion profile Pneumatic cylinder 21

21 Extrusion profile Mounting rail in shop fitting 22

22 Extrusion profile Integrated cylinder for photovoltaics 23

23 Extrusion profile Survey of small profiles 24

24 Extrusion profile Survey of medium-sized profiles 25

25 CNC machined profile Furniture industry 26

26 CNC machined profile Carrier rail in electronics housing 27

27 CNC machined profile Electronics component 28

28 CNC machined profile Step tread in railway vehicle 29

29 CNC machined profile Guide rail in mech. engineering 30

30 CNC machined profile Electronics housing with cooling ribs 31

31 CNC machined profile Pneumatics component 32

32 CNC machined profile Hydraulic cylinder 33

33 CNC machined profile Mount for infrared panel 34

34 CNC machined profile Lock block for safety door 35

35 CNC machined profile Small parts in medical engineering 36

36 Punched profile Punched short parts 37

37 Punched profile Punched long parts 38

38 Bent profile Support frame in medical engineering 39

39 Bent profile Cooling coil for transformer 40

40 Bent profile and 5-axis CNC machined 41

41 Bent profile Stylish coat hanger 42

42 Component survey Sawn and CNC machined profiles 43

43 Assembly Welded carrier for fitness devices 44

44 Assembly Snow lance with flange 45

45 Assembly Pneumatic cylinder with piston 46

46 Assembly Step tread in railway vehicle 47

47 Assemblies Bent and welded profiles 48

48 Surfaces Anodizing, powder coating, 49

49 Surfaces Design foil 50

50 Examples Engineering & consulting Innovative design of profile cross-section in combination with very small production tolerances makes pioneering pneumatic cylinder possible. Innovative, high-precision combination of smallest and large profiles as well as path breaking surface treatment helps novel humidifier to conquer the market. Stylish safety lock block made of hard alloy replaces very expensive stainless steel solution offering great annual saving potential. Innovative design and combination of snap-in solution made from aluminium and plastic profiles with accessories for cable routing skirting saves mounting time. 51