DECLARATIONS OF CONFORMITY AND INSTALLATION INSTRUCTIONS FOR A CORRECT INSTALLATION OF A FLEXIBLE LINERS (METALLIC LINERS)

Transcription

1 0063 En DECLARATIONS OF CONFORMITY AND INSTALLATION INSTRUCTIONS FOR A CORRECT INSTALLATION OF A FLEXIBLE LINERS (METALLIC LINERS)

2 INDEX En Declarations of conformity: 1 - Conformity declaration and product description with and without seal: - EXPOFLEX P: 2 - EXTRAFLEX P: 6 - FLEXECO P: 10 - CORRFLEX P: 14 Booklet of instructions: 1 - Warnings P: Norms references P: Usefield P: Installation P: Examples of assembly schemes P: Maintenance P: Guarantee P: 22 Appendix A: 8 - Data plate P: Instruction for data plate filling of: - EXPOFLEX P: 24 - FLEXECO P: 25 - EXTRAFLEX P: 26 - CORRFLEX P: 27 Appendix B: 10 - Declaration of mechanical resistances for the system: - EXPOFLEX P: 28 - EXTRAFLEX P: 28 - FLEXECO P: 28 - CORRFLEX P: 28 Appendix C: 11 - Example of label reported on components of: EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX P: Example of label reported on packaging of: EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX P: 29 1

3 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: EXPOFLEX Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T160 P1 W V2 L50010 Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T200 P1 W V2 L50010 Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): O WITH SEAL O WITH BLACK SEAL Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

4 Tab. 1 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES EXPOFLEX CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, Inner skin material Par. 4 / 5 Type Par AISI 316L (1.4404) Manufacturer statement Nominal thickness : 0,10 (L50010), 0,12 (L50012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: P1 Test report: EXPOLAB 0006/ Distance to combustible materials Par. 6.2 Not applicable 7.0 Accidental contact Par Protection is required in areas where Manufacturer statement contact is possible 9.0 Condense resistance Par W ISTITUTO GIORDANO Test report: Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par V2 Test report: TÜV AG Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere; Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used 25.0 Elastomeric seals Par. 7.2 Red seal TÜV AG Additional information

5 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: EXPOFLEX Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T450 N1 W V2 L50010 G WITHOUT SEAL Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

6 Tab. 2 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES EXPOFLEX CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE 5 Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, 160, 175, 180, 200, 220, 225, 230, 250, 280, 300, 350, Inner skin material Par. 4 / 5 Type Par AISI 316L (1.4404) Manufacturer statement Nominal thickness : 0,10 (L50010), 0,12 (L50012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According En ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par According EN Test report: Appendix C PULLING RESISTANCE PAR ACCORDING EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO Test report: Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 CONDENSE RESISTANCE PAR W ISTITUTO GIORDANO Test report: Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par V2 Test report: TÜV AG Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used

7 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: EXTRAFLEX Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T160 P1 W V2 L70010 Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T200 P1 W V2 L70010 Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): O WITH SEAL O WITH BLACK SEAL Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

8 Tab. 3 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES EXTRAFLEX CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE 7 Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, Inner skin material Par. 4 / 5 Type Par AISI 904L (1.4531) Manufacturer statement Nominal thickness : 0,10 (L70010), 0,12 (L70012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par: According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: P1 Test report: EXPOLAB 0006/ Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 Condense resistance Par W ISTITUTO GIORDANO Test report: Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par V2 Test report: TÜV AG Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used 25.0 Elastomeric seals Par. 7.2 Red seal TÜV AG 944

9 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: EXTRAFLEX Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T450 N1 W V2 L70010 G WITHOUT SEAL Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

10 Tab. 4 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES EXTRAFLEX CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE 9 Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, 160, 175, 180, 200, 220, 225, 230, 250, 280, 300, 350, Inner skin material Par. 4 / 5 Type Par AISI 904L (1.4531) Manufacturer statement Nominal thickness : 0,10 (L70010), 0,12 (L70012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par: According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO Test report: Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 Condense resistance Par W ISTITUTO GIORDANO Test report: Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par V2 Test report: TÜV AG Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used

11 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: FLEXECO Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T160 P1 D Vm L20010 Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T200 P1 D Vm L20010 Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): O WITH SEAL O WITH BLACK SEAL Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

12 Tab. 5 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES FLEXECO CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE 11 Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, Inner skin material Par. 4 / 5 Type Par AISI 304 (1.4301) Manufacturer statement Nominal thickness : 0,10 (L20010), 0,12 (L20012 Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par: According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: P1 Test report: EXPOLAB 0006/ Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 Condense resistance Par D 10.0 Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par Vm Manufacturer statement 14.0 Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used 25.0 Elastomeric seals Par. 7.2 Red seal TÜV AG 944

13 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: FLEXECO Flexible metal liner, twin wall with smooth inner surface PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T450 N1 D Vm L20010 G WITHOUT SEAL Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

14 Tab. 6 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES FLEXECO CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, 160, 175, 180, 200, 220, 225, 230, 250, 280, 300, 350, Inner skin material Par. 4 / 5 Type Par AISI 304 (1.4301) Manufacturer statement Nominal thickness : 0,10 (L20010), 0,12 (l20012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par: According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO Test report: Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 Condense resistance Par D 10.0 Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par Vm Manufacturer statement 14.0 Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position Manufacturer statement See appendix A or next to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used 13

15 CONFORMITY DECLARATION Chimneys - Requirements for metal chimneys Part 2: Metal liners and connecting flue pipes Commercial name of the product: Product description: CORRFLEX Flexible metal liner, single wall corrugated PRODUCT DESCRIPTION ACCORDING TO EN STANDARD Certificate n.: 0063-CPD-8847 Flexible metallic liner EN T450 N1 D V2 L50010 G WITHOUT SEAL Product description: Standard number: Temperature level: Pressure level: Condense resistance (W: wet; D: dry): Corrosion resistance: Inner Skin Material Details: Soot fire resistance (G: yes; O: no) and distance from combustible materials (in mm): Manufacturer: Plant: Job title of the responsible person: Notification Body: Certificate Number: EXPO INOX S.P.A. VIALE ARTIGIANATO, 6 (I) BORGO SAN SIRO (PV) Viale Artigianato, 6 (I) Borgo San Siro (PV) Executive board KIWA ITALIA S.p.A. Via Carducci, San Vendemiano 0063-CPD

16 Tab. 7 - CONFORMITY DECLARATION AND PRODUCT DESCRIPTION SERIES CORRFLEX CHARACTERISTICS AND PERFORMANCES REF. EN VALUE / LEVELS TEST TYPE Additional information 1.0 Nominal dimenions (mm) Par. 4 80, 100, 110, 120, 125, 130, 140, 150, Manufacturer statement 155, 160, 175, 180, 200, 220, 225, 230, 250, 280, 300, 350, Inner skin material Par. 4 / 5 Type Par AISI 316L (1.4404) Manufacturer statement Nominal thickness : 0,10 (L50010), 0,12 (L50012) Manufacturer statement 3.0 Mechanic resistance and stability Par. 6.1 Compressive strength Par According EN ISTITUTO GIORDANO: Tensile resistance Par According EN Test report: Appendix B Crushing resistance Par According EN Test report: Flexibility Par According EN Test report: EXPOLAB 0005/05 Torsion resistance Par : According EN Test report: Appendix C Pulling resistance Par According EN ISTITUTO GIORDANO Test report: Not vertical installation ISTITUTO GIORDANO Maximum inclination from vertical Par Test report: Gas tightness Par. 6.3 Pressure class: N1 ISTITUTO GIORDANO Test report: Distance to combustible materials Par. 6.2 No statement 7.0 Accidental contact Par Protection is required in areas Manufacturer statement where contact is possible 9.0 Condense resistance Par D Not available 10.0 Resistance to penetration of rain water Par Not applicable 11.0 Flow resistance Par Maximum diameter variation of linear components Par mm (according to EN ) Manufacturer statement 13.0 Corrosion resistance Par V2 Test report: TÜV AG Freeze-thaw resistance Par Achieved according EN EN Harmful substances Par. 7.2 None Manufacturer statement 16.0 Typical installation schemes Par. 7.2 Manufacturer statement See instructions 17.0 Method of components joint and elements Par. 7.2 Manufacturer statement See instructions for bad weather protection 19.0 Storing instructions Par. 7.2 None corrosive atmosphere Manufacturer statement See instructions 21.0 Positioning of opening for cleaning Par. 7.2 Technical norms and inspection 22.0 Data plate installation Par. 7.2 Next to the flue in a visible position or next Manufacturer statement See appendix A to a services meter 23.0 Double flue or covering specifics Par. 7.2 The double flue must be incombustible Manufacturer statement and/or limitations 24.0 Methods and cleaning tools / maintenance Par. 7.2 No chemical cleaners Manufacturer statement Polypropylene brushes can be used 15

17 BOOKLET OF INSTRUCTIONS 16

18 1. WARNINGS These instructions are integral and essential part of the product and they are supplied with every chimney. Read this booklet carefully because it provides important safety information regarding the installation, maintenance and safe use of a system chimney. The installation must be carried out according to local building regulations, according to the manufacturer s instructions and either, by professional suitably qualified installer, or building regulation approval must be obtained from the local authority prior to commencement of the work. For information regarding the required qualification please refer to either CORGI, HETAS or OFTEC regulatory bodies. The manufacturer accepts no responsibility for damage or other losses incurred as a result of the incorrect use these components. Failure to comply with the installation and use instructions supplied herein will negate any warranty either granted or implied by the manufacturer. The chimney system should be only used only for the purpose for which it has been designed. Dispose of the packaging carefully. Polythene can be dangerous, keep away from children. 2. NORMS REFERENCES The standards referred to are as follows: EN /03 Chimneys - Requirements for metal chimneys - Part 1: System chimney products En /04 Chimneys - Requirements for metal chimneys - Part 2: Metal liners and connecting flue pipes EN 1443 /03 Chimneys - General requirements EN 1859/00 Chimneys - Metal chimneys - Test methods 17

19 3. USEFIELD EXPOFLEX and EXTRAFLEX systems are suitable for any type of appliance (excluded EXOFLEX system which is not suitable for condensing appliances and similar appliances) without power restricting and for any fuel (gas, oil, wood or solid fuel), with negative pressure (class N1 = 40 Pa) for temperatures up to 450 C or with positive pressure (class P1 = 200 Pa) for temperatures up to 200 C (in this case the use of a special silicon adaptor: FLEX-KIT is necessary). The next table summarises all just described conditions. WORKING CONDITIONS FOR EXPOFLEX, EXTRAFLEX, FLEXECO LEVEL OF TEMPERATURE WITH ADAPTOR FLEX KIT WITHOUT ADAPTOR FLEX KIT Nominal of operation C TYPE OF IMPACT WITH ADAPTOR FLEX KIT WITHOUT ADAPTOR FLEX KIT Nominal of operation Pa P1 N1 Dry fumes Wet fumes ADMITTED COMBUSTIBLES EXPOFLEX - EXTRAFLEX RESISTANCE TO THE WATER (H 2 O) WITH ADAPTOR FLEX KIT WITHOUT ADAPTOR FLEX KIT ADMITTED ADMITTED ADMITTED (FLEXECO excluded) ADMITTED (FLEXECO excluded) GASEOUS AND LIQUID GASEOUS, LIQUID AND SOLID (excluded cereals in wet working condidions) FLEXECO WOOD Corrflex system is suitable for appliance working without condensing with negative pressure (class P1=40 Pa) for temperatures up to 450 C; in any case, each installation must comply with standards in force, and local rules according to the manufacturer instruction and to qualified staff and installed in a very good manner by a qualified technician as foreseen by the law in force. The next table summarises all just described conditions. WORKING CONDITIONS FOR CORRFLEX LEVEL OF TEMPERATURE WITHOUT ADAPTOR FLEX KIT Nominal of operation Nominal of operation C Pa 450 TYPE OF IMPACT WITHOUT ADAPTOR FLEX KIT N1 Dry fumes Wet fumes ADMITTED COMBUSTIBLES RESISTANCE TO THE WATER (H 2 O) WITHOUT ADAPTOR FLEX KIT ADMITTED NOT ADMITTED GAS, OIL ATTENTION! We do not recommend the use of stainless steel chimneys systems where there is a presence of any halogens in the atmosphere. In installations where this may occur, such as the use of chimney in laundries, dry cleaners, printing premises, hairdressers and cosmetic salons any product guarantee s will be invalid. 18

20 4. INSTALLATION The manufacturing of the systems EXPOFLEX, FLEXECO, EXTRAFLEX, CORRFLEX is done by mechanical spiroid junctions which form a smooth or corrugated inner surface. The flexible liner can be used as a liner to tube a old chimney, small courtyard, technical spaces. The use as a connecting flue pipe is not foreseen (this means tract which connect the boiler with the chimney). To avoid any risk of corrosion at the outer side of the flexible pipe it is necessary to remove any rest of soot inside the existing shaft. Before the beginning of any component installation, make sure that the product designation, reported on the component and on the packing, is suitable for the installation. The flexible pipe has to be insert into the existing shaft from top to ground or the opposite way by pulling the pipe, the pulling force must be every time less than 50 kg. The direction of the fumes which is indicated by an arrow on the pipe must be respected. Please fix the flexible pipe at the top together with the inner wall of the shaft, for example with a centring clamp. Inside the flexible pipe has to be joined with the below standing accessories. For a correct installation of the adaptor FLEX KIT please follow the below standing instruction (FIG.1). FIG. 1 Instructions for the installation of the adapter FLEX KIT. 1 Global vision. 2 Lubricate the inside part for a best slide. 3 Position the joint screwing it or inserting it up to the suit graft of the flexible pipe. 4 Position the wrapper of closing in the appropriate center of the joint and to screw using a normal screwdriver / socket head screw. Installation of a flexible liner by an adaptor without seal (L316EXGM, L316EXGF, L316EXFF, ) Screw the flexible liner in anticlockwise direction on the chosen adaptor in the way to get a system like FIG. 2. FIG. 2 Assembly of a flexible liner and an adaptor L316EXGM 19

21 5. EXAMPLES OF ASSEMBLY SCHEMES 5.1. Assembly scheme for liner working in positive pressure up to 200 Pa (Fig. 3) When the checks described in paragraph 4 are executed, proceed to the chimney assembly like the following phases: - to put on the chimney flue s base a start plate with lateral draining or a condense draining element with an eventual siphon in the case of positive pressure working, to guarantee the chimney verticality - to continue then with an inspection element, which must be provided of round stopper with holding basket, for temperatures till 200 C - to continue putting on the linear elements needed to reach the clutch level of the smoke canal to chimney - to insert now the connection T 90 which allows to connect the smoke canal to the chimney - to put the adaptor FLEX KIT among the rigid elements and the flexible liner as showed by FIG 1 - to insert the flexible liner till reaching the needed height, then cut the flexible liner for example with a knife in stainless steel - complete the installation by installing the FLEX-KIT3 adaptor and fix then the flexible pipe on top together with the inner wall of the chimney, for example by a centring clamp - at the end install, if necessary, the terminal (rain cup, anti down-draught terminal) - when the assembly operations are finished, the identification plaque. In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by contacting our technical office provided by the manufacturer must be fixed near the chimney, the formalities completing are reported in appendix A. Anti-weather terminal Adaptor to flex Double wall flexible pipe Adaptor to flex 90 tee Section with test point Inspection point Grille for ventilation Intermediate support plate Condensate drain plug Tin siphon Rain cap Flexible female adaptor with internal anti-condensate element Rock wool insulating sleeve (recommended) Adaptor to flex 90 tee Intermediate support plate Inspection point Section with test point Condensate drain plug Flexible single-user chimney for wet operation under positive pressure up to 160 C. Pressure 200 Pa. Flue duct Flexible singleuser chimney for wet and dry operations under positive and negative pressure up to 160 C. Pressure 200 Pa. FIG. 3 Installation for liners working in positive pressure. 20

22 5.2. Assembly scheme for liner working in negative pressure (Fig. 4) When the checks described in paragraph 4 are executed, proceed to the chimney assembly like the following phases: - to put on the chimney flue s base a start plate with lateral draining or a condense draining element with an eventual siphon in the case of positive pressure working, to guarantee the chimney verticality - to continue then with an rectangular inspection element - to continue putting on the linear elements needed to reach the clutch level of the smoke canal to chimney. - to insert now the connection T 90 which allows to connect the smoke canal to the chimney - to put the adaptor FLEX KIT among the rigid elements and the flexible liner as showed by FIG 2 and cut the flexible liner after reaching the clutch level with a knife of stainless steel - complete the installation by installing for example an adaptor flex/female with a locking band for condensing applications and fix then the flexible pipe on top together with the inner wall of the chimney, for example by a centring clamp - at the end install, if necessary, the terminal (rain cup, anti down-draught terminal) - when the assembly operations are finished, the identification plaque. In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by contacting our technical office provided by the manufacturer must be fixed near the chimney, the formalities completing are reported in appendix A. Flexible female adaptor with internal anti-condensate element Adaptor to flex 90 tee Intermediate support plate Inspection point Ash collection section Condensate drain plug FIG. 4 Installation for liners working in negative pressure. 21

23 5.3. Assembly scheme for chimneys with direct connection with the boiler When the checks described in paragraph 4 are executed, proceed to the chimney assembly like the following phases: - To put on the boiler s base an adaptor rigid/flexible for appliance working in negative pressure and FLEX KIT for appliance working in positive pressure. - To continue screw the adapter on the flexible liner till reaching the wanted exit level, then cut the flexible liner with a knife in stainless steel. - Complete the installation by installing an adaptor flex/female anticondensing for liners working in negative pressure or the adaptor FLEX-KIT3 for liners working in positive pressure; afterwards fix the flexible pipe on top together with the inner wall of the chimney, for example by a centring clamp. - At the end install, if necessary, the terminal (rain cup, anti down-draught terminal). - When the assembly operations are finished, the identification plaque. In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by contacting our technical office provided by the manufacturer must be fixed near the chimney, the formalities completing are reported in appendix A. WARNING: We would like to remember also that, in any case, each installation must comply with standards in force, and local rules according to the manufacturer instruction and to qualified staff and installed in a very good manner by a qualified technician as foreseen by the law in force. 6. MAINTENANCE The maintenance of the metallic chimney is very important to keep the planning conditions and the working characteristics unchanged in a long time. It will be necessary execute a planned maintenance, carried out by qualified technicians, in according to a periodicity determined with users and the responsible person of the chimney according to the specifics of the norms in forced. In according to the norm dispositions, we advise to intervene with the following minimum frequency: - gaseous combustibles once a year - liquid combustibles every 6 months - solid combustibles every 3 months The cleaning of the flue should be done with adequate equipment, according to the law and regulations dispositions on the subject of security and health of workers into the work places. According to the ordinary maintenance, to clean the internal walls of the chimney/chimney flue with a sponge or a plastic brush which are applied to a reel is enough, if it is necessary; iron instruments must be absolutely avoided. For this operation, at the base of the chimney flue, a incombustible collect tube must be installed, which has for entrance a closing metal door. Opening the inspection door, to enter in the inside of the chimney/chimney flue is possible to do eventual interventions. To enter in the inside is possible even removing the chimney top or directly through the eventual terminal situated on the top. The rain water and/or condenses must be always correctly disposed by means of the connection of condense draining or base plate for a draining. During the maintenance, we recommend to check the free ebb of condenses. A good and complete maintenance consists of even a check of the correct joint among the elements, the caulking s integrity and the internal wall of the chimney. 7. GUARANTEE It is excluded any manufacturer s responsibility or liability, in case of evidence that an un-correct maintenance has been carried out by qualified technicians. Expo approves, as qualified technicians, only the technicians associated to national chimney sweeper organisation, having the participation certificated to specialisation courses. 22

24 APPENDIX A DATA PLATE* BORGO SAN SIRO (PV) - Viale Artigianato, 6 Tel Fax info@expoinox.com CERTIFICATO / CERTIFICATED / CERTIFICAT CE 0063-CDP-8847 APPORRE UNA CROCE SULLA SERIE COMMERCIALE UTILIZZATA EXPOFLEX FLEXECO EXTRAFLEX CORRFLEX SEZIONE RISERVATA ALL INSTALLATORE / SECTION RESERVED A THE INSTALLATOR / SECTION RESERVEE A L INSTALLATION 1) DESIGNAZIONE / DESIGNATION EN ) Ø mm 3) DISTANZA DEL MATERIALE COMBUSTIBILE / DISTANCE OF THE COMBUSTIBLE MATERIAL DISTANCE DU MATERIAL COMBUSTIBLE mm 4) INSTALLATORE (NOME, INDIRIZZO) / INSTALLER (NAME, ADDRESS) / INSTALLATEUR (NOM, ADRESSE) 5) DATA / DATE ATTENZIONE: LA PRESENTE ETICHETTA NON DEVE ESSERE RIMOSSA O MODIFICATA / ATTENTION: DON T REMOVE OR MODIFY THIS PLATE / ATTENTION: LA PRESENTE ETIQUETTE NE DOIT PAS ETRE ENLEVEE OU MODIFIEE ATTENTION: THE INSTALLER HAS TO FULLFILL THE DATE PLATE ACCORDING TO THE FOLLOWING INSTRUCTION. * In case that the identification plaque was not delivered or lost we would like to ask you to ask for the plaque urgent by contacting our technical office. 23

25 INSTRUCTION FOR DATA PLATE FILLING OF EXPO FLEX LINER The system data plate must be applied next to the chimney, in a visible position. The plate must be completed by the installer and it must report the following information: - 1) Chimney designation according to EN 1443 norm (in mm) - 2) Nominal chimney diameter (in mm) - 3) Minimum distance from combustible material (in mm) - 4) Installer data - 5) Installation s date EXAMPLE OF A CHIMNEY DESIGNATION At point 1) chimney designation according to norm EN 1443 insert one of the two case according to the system working type. CORRELATION BETWEEN NORM EN 1443 AND NORM EN COMBUSTIBLE TYPE CASE STANDARD EN 1443 STANDARD EN COMBUSTIBLE TYPE A EN 1443 T200 P1 W 2 O EN T200 P1 W V2 L50010* O GAS, OIL (POSITIVE PRESSURE) B EN 1443 T450 N1 W 3 G EN T450 N1 W V2 L50010* G SOLID (excluded cereals in wet working conditions) - NEGATIVE PRESSURE Where, for example, in the case A EN 1443 T 200 P1 W 2 O Reference standard Temperature class Pressure class Condense resistance Corrosion resistance Soot fire resistance and distance from combustible material At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm. At point 3) insert in the designation - not delivered from the manufacturer; the distance has to be declared from the installer At point 4) insert name and address of installer At point 5) insert the installation s date * For thickness 0,12 mm write L

26 INSTRUCTION FOR DATA PLATE FILLING OF FLEXECO LINER The system data plate must be applied next to the chimney, in a visible position. The plate must be completed by the installer and it must report the following information: - 1) Chimney designation according to EN 1443 norm (in mm) - 2) Nominal chimney diameter (in mm) - 3) Minimum distance from combustible material (in mm) - 4) Installer data - 5) Installation s date EXAMPLE OF A CHIMNEY DESIGNATION At point 1) chimney designation according to norm EN 1443 insert one of the two case according to the system working type. CORRELATION BETWEEN NORM EN 1443 AND NORM EN COMBUSTIBLE TYPE CASE STANDARD EN 1443 STANDARD EN COMBUSTIBLE TYPE A EN 1443 T450 N1 D 3 G EN T450 N1 D Vm L20010* G LEGNA IN DEPRESSIONE Where, for example, EN 1443 T 450 N1 D 3 G Reference standard Temperature class Pressure class Condense resistance Corrosion resistance Soot fire resistance and distance from combustible material At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm. At point 3) insert in the designation - not delivered from the manufacturer; the distance has to be declared from the installer At point 4) insert name and address of installer At point 5) insert the installation s date * For thickness 0,12 mm write L

27 INSTRUCTION FOR DATA PLATE FILLING OF EXTRAFLEX LINER The system data plate must be applied next to the chimney, in a visible position. The plate must be completed by the installer and it must report the following information: - 1) Chimney designation according to EN 1443 norm (in mm) - 2) Nominal chimney diameter (in mm) - 3) Minimum distance from combustible material (in mm) - 4) Installer data - 5) Installation s date EXAMPLE OF A CHIMNEY DESIGNATION At point 1) chimney designation according to norm EN 1443 insert one of the two case according to the system working type. CORRELATION BETWEEN NORM EN 1443 AND NORM EN COMBUSTIBLE TYPE CASE STANDARD EN 1443 STANDARD EN COMBUSTIBLE TYPE A EN 1443 T200 P1 W 2 O EN T200 P1 W V2 L70010* O GAS, OIL (POSITIVE PRESSURE) B EN 1443 T450 N1 W 3 G EN T450 N1 W V2 L70010* G GAS, OIL, SOLID COMB. (excluded cereals in wet working conditions) - NEGATIVE PRESSURE Where, for example, in the case A EN 1443 T 200 P1 W 2 O Reference standard Temperature class Pressure class Condense resistance Corrosion resistance Soot fire resistance and distance from combustible material At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm. At point 3) insert in the designation - not delivered from the manufacturer; the distance has to be declared from the installer At point 4) insert name and address of installer At point 5) insert the installation s date * For thickness 0,12 mm write L

28 INSTRUCTION FOR DATA PLATE FILLING OF CORRFLEX LINER The system data plate must be applied next to the chimney, in a visible position. The plate must be completed by the installer and it must report the following information: - 1) Chimney designation according to EN 1443 norm - 2) Nominal chimney diameter (in mm) - 3) Minimum distance from combustible material (in mm) - 4) Installer data - 5) Installation s date EXAMPLE OF A CHIMNEY DESIGNATION At point 1) chimney designation according to norm EN 1443 insert one of the two case according to the system working type. CORRELATION BETWEEN NORM EN 1443 AND NORM EN COMBUSTIBLE TYPE CASE STANDARD EN 1443 STANDARD EN COMBUSTIBLE TYPE A EN 1443 T450 N1 D 3 G EN T450 N1 D V2 L50010* G GAS, OIL Where, for example, EN 1443 T 450 N1 D 3 G Reference standard Temperature class Pressure class Condense resistance Corrosion resistance Soot fire resistance and distance from combustible material At point 2) fill inserting the Ø which is printed on the tube or on the package, expressed in mm. At point 3) insert in the designation - not delivered from the manufacturer; the distance has to be declared from the installer At point 4) insert name and address of installer At point 5) insert the installation s date * For thickness 0,12 mm write L

29 APPENDIX B Declaration of mechanical resistances for the system EXPOFLEX, EXTRAFLEX, FLEXECO, CORRFLEX with and without seals A: maximum height reachable in meters. Diameter (mm) Thickness 0,10 mm Thickness 0,12 mm A * Maximum applicable torsion strength. Diameter (mm) Torsion Strength [kg.m] 80 2, , , , , , , , , , , , , , , ,2 28

30 Example of label reported on components of EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX series VIALE ARTIGIANATO, BORGO S. SIRO (PV) LOTTO: CONDOTTO - CONDUIT EN Ø 200 tubo flex doppia parete interno liscio Ø 200 twin wall smooth inner surface flexible liner T160 P1 W V2 L50010 O con guarnizione / with seal T450 N1 W V2 L50010 G senza guarnizione / without seal Example of label reported on packaging of EXPOFLEX, FLEXECO, CORRFLEX, EXTRAFLEX series VIALE ARTIGIANATO, BORGO S. SIRO (PV) CONDOTTO - CONDUIT EN Ø 200 tubo flex doppia parete interno liscio Ø 200 twin wall smooth inner surface flexible liner T160 P1 W V2 L50010 O con guarnizione / with seal T450 N1 W V2 L50010 G senza guarnizione / without seal 29

31 EXPO INOX S.P.A Borgo San Siro - PV Viale Artigianato, 6 - Tel Fax info@expoinox.com Gropello Cairoli - PV Via Don Motti, 5 - Tel Fax expoinox@expoinox.com