WGL 800 Series Windows

Transcription

1 WGL 800 Series Windows

2 CASEMENT SPECIFICATION 1.Scope This specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Casement windows 2.Design Concept The profiles and components in this range have been specially designed to provide a thermally broken window that is glazed externally or internally. Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system. In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using coupling mullion reinforced with steel. 3.Materials Aluminium alloy 6063 TE & TF, stainless steel and appropriate high quality seals used throughout. 4.Finishes The construction allows for fabrication of all exposed members from prefinished lengths of aluminium extrusion. These exposed profiles will be available in a range of finishes: a) Anodised to BS 3987, Grade AA25. Etched and anodised natural selfcolour, black, bronze and standard colour range. b) Synthapulvin paint standard colour range. c) Nonstandard colours are available upon request. d) Synthapulvin paint finish to a marine / swimming pool environment finish. 5.Construction Perimeter members are cut at a 45o mitre. The corners being reinforced and joined using extruded aluminium corner cleats and ties then sealed with a corner jointing adhesive. Intermediate mullions and transom bars are square cut, machined and fixed to outer frame using selftapping screws and stainless steel pins. 6.Hardware Side and top hung projecting vents are fitted as standard with friction hinges and either cockspur handles or espagnolette bar and handle. 7.Glazing/Infill The range has been designed for a basic 28mm glass or panel thickness but can be increased to 36mm or 48mm using a different bead option. is set against rubber retaining gasket set into a groove in the bead/frame, with internal locking wedge gasket completing the glazing. Glazing gaskets are manufactured from BS7412 trade standard TPE material with a water based lubricant. TPE material can be used with selfcleaning glass, such as Pilkington Active. The glass is then held in place with either WGL835, 836 or WGL837 clipin spring bead depending on glass thickness. WINDOW TYPE CATEGORY WINDOW RATING WEATHER BS63751:2009 SECURITY PAS24:2012 Top Hung Window Air 600pa/class 2 Water tightness 600pa/class7A Wind 2400pa/class AE Average air (overall area) Class 4 Average air (joint length) Class 3 PASSED 8.Important Note Profiles must be used in their insulated form (thermally broken) to conform to part L of the building regulations

3 The next several pages indicate typical standard specifications for different window types. These specifications are not exhaustive and many different forms of hardware can be used. Casement Side Hung Window ~ Open in, inside glazed. WGL812 Maco Tilt turn or turn only gear Maco espagnolette with security corner drives. Use with locking or nonlocking handle Centring Blocks (antijemmy) to be fitted 145mm in from leading edge (bottom) on side hung windows. Optional block fitted 145mm in from leading edge at top Maco restrictor stay Brookvent, aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit Inside glazed and fitted with 2No. Roto theft claws Compliant with Building Regulation Part L dependent on window configuration & glass specification Casement Top/Side Hung Window ~ Open out, inside glazed. WGL815 17mm stack height friction hinges Option mm stack height cockspur handle (locking or nonlocking) Option 2 Maco 20mm backset inline espag bar with handle (locking or nonlock, 15mm spindle length) Top Hung Centring Blocks (antijemmy) to be fitted 60mm in from leading edge both sides of window. Optional blocks fitted 60mm up from cill member both sides of window (dependent on espag fittings) Side Hung Centring Blocks (antijemmy) to be fitted 60mm in from leading edge (bottom) on window, Optional block fitted 600mm in from leading edge at top Option 1 Builtin releasable restrictor on the friction hinge Option 2 Securistyle, nonlocking, nonreleasable restrictor Option 3 Titon, nonlocking releasable restrictors or JBanks & Son locking releasable restrictor Brookvent, aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit Inside glazed Tested in accordance with BS 6375: Part 1:2009 to 600Pa (severe) rating for weather & air leakage, compliant with Building Regulation Part L dependent on window configuration & glass specification Casement Top/Side Hung Window ~ Open out, inside glazed ~ Enhanced. WGL815 17mm stack height friction hinges, Hinge protectors to be fitted adjacent to friction hinges Maco Rail, 20mm backset espagnolette locking system to be fitted and operated using handle (locking or nonlock, 15mm spindle length) Top Hung Centring Blocks (antijemmy) to be fitted 60mm in from leading edge both sides of window. Optional blocks fitted 60mm up from cill member both sides of window (dependent on espag fittings) Side Hung Centring Blocks (antijemmy) to be fitted 60mm in from leading edge (bottom) on window, Optional block fitted 60mm in from leading edge at top Option 1 Builtin releasable restrictor on the friction hinge Option 2 Securistyle, nonlocking, nonreleasable restrictor Option 3 Titon, nonlocking releasable restrictors or JBanks & Son locking releasable restrictor Brookvent, aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit. Typically a 28.4mm double glazed unit comprising 6mm toughened float, 16mm cavity, 6.4mm laminated to outer pane required. Actual glass type may vary depending on U value Inside glazed Tested in accordance with BS 6375: Part 1:2009 to 600Pa (severe) rating for weather & air leakage, PAS24:2012 & compliant with Building Regulation Part L dependent on window configuration & glass specification

4 Casement Bottom Hung Window ~ Open out, inside glazed. WGL815 Caldwell butt hinge ref. WGL103 with DP9 packing plate Folding Opener Centring Blocks (antijemmy) to be fitted 60mm down from head member, both sides of a bottom hung window Securistyle, nonlocking, nonreleasable restrictor Brookvent, aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit Inside glazed Compliant with Building Regulation Part L dependent on window configuration & glass specification Casement Bottom Hung Window (Tilt Only) ~ Open in, inside glazed. WGL812 Maco stay arms (for Tilt Only or Turn Only) Spring catch Centring Blocks (antijemmy) to be fitted 145mm down from top both sides of top hung window. Securistyle permanent restrictor Brookvent aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit Inside glazed and fitted with 2No. Roto theft claws Tested in accordance with BS 6375: Part 1:1989 to 600Pa (severe) rating for weather & air leakage, Compliant with Building Regulation Part L dependent on window configuration & glass specification SIZE LIMITATIONS Casement Vents Vent height / width are measured from rebate to rebate. All hinges used must have a stack height of 17mm Normal duty hinges (using Defender (D) / Nico (N) ) ~ Top Hung Max vent width (mm) Max vent weight (kg) Hinge size Opening Angle Angle of opening (restricted) ** mm (8 ) 255mm (10 ) 305mm (12 ) 408mm (16 ) 510mm (20 ) 608mm (24 ) 608mm (24 ) 65o 80o 80o 80o 50o 37.5o 27o 65o 59o 50o 37.5o Opening angle for Restricted 14o 10o 8o 7o* Man`f (D)Def`er (N) Nico Def only Normal duty hinges (using Defender (D) / Nico (N) ) ~ Side Hung Max vent width (mm) Max vent weight (kg) Hinge size Opening Angle Angle of opening (restricted) mm (12 ) 408mm (16 ) 408mm (16 ) 408mm (16 ) 60o 60o 90o 60o 58o 58o Restricted Angle 13o 11o Man`f (D)Def`er (N) Nico Def only Def only Heavy duty hinges (using Sterling ) ~ Top Hung Max vent width (mm) Vent height (mm) Max vent weight (kg) Hinge size Opening Angle mm (10 ) 313mm (12 ) 415mm (16 ) 567mm(22 ) 680mm(26 ) 50o 50o 50o 45o 20o Heavy duty hinges (using Sterling ) ~ Side Hung Max vent width (mm) Vent height (mm) Max vent weight (kg) Hinge size Opening Angle mm (10 ) 415mm (16 ) 85o 60o

5 Bottom Hung Open Out Casement sash WGL 815 can also be used with butt hinges to provide bottom hung open out vents. Maximum sash width ~ 1800mm Maximum sash height ~ 1000mm Maximum sash weight ~ 50kg SIZE LIMITATIONS Please refer to hinge charts Top Hung Vents WGL815 Top hung vents with a sash size of more than 1500mm high must be fitted with shoot bolt locking with `wrap around` corner espagnolette (250mm extensions must be used with rebates over 1400mm). Night vent facilities are NOT compatible with wrap around corner espagnolette. Framing Members Framing members. Examples of the limitations on the span of framing members based on a maximum distance between mullion centres of 1000mm and at a pressure of 900Pa are thus:wgl 841 teebar 1950mm WGL 841 teebar with 44x44mm support box behind 2150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL802 back to back) WGL 841 teebar with 75x51mm support box behind 3150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL830 without insert flat) WGL 830 coupling mullion 3350mm WGL 830 coupling mullion with reinforcement 3800mm

6 PARALLEL SPECIFICATION 1.Scope This specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Parallel windows. 2.Design Concept The profiles and components in this range have been specially designed to provide a thermally broken window that is glazed externally or internally. Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system. In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using coupling mullion reinforced with steel. 3.Materials Aluminium alloy 6063 TE & TF, stainless steel and appropriate high quality seals used throughout. 4.Finishes The construction allows for fabrication of all exposed members from prefinished lengths of aluminium extrusion. These exposed profiles will be available in a range of finishes: a) Anodised to BS 3987, Grade AA25. Etched and anodised natural selfcolour, black, bronze and standard colour range. b) Synthapulvin paint standard colour range. c) Nonstandard colours are available upon request. d) Synthapulvin paint finish to a marine / swimming pool environment finish. 5.Construction Perimeter members are cut at a 45o mitre. The corners being reinforced and joined using extruded aluminium corner cleats and ties then sealed with a corner jointing adhesive. Intermediate mullions and transom bars are square cut, machined and fixed to outer frame using selftapping screws and stainless steel pins. 6.Hardware able blade locks & parallel hinges. 7.Glazing/Infill The range has been designed for a basic 28mm glass or panel thickness but can be increased to 36mm or 48mm using a different bead option. is set against rubber retaining gasket set into a groove in the bead/frame, with internal locking wedge gasket completing the glazing. Glazing gaskets are manufactured from BS7412 trade standard TPE material with a water based lubricant. TPE material can be used with selfcleaning glass, such as Pilkington Active. The glass is then held in place with either WGL835, 836 or WGL837 clipin spring bead depending on glass thickness. WINDOW TYPE CATEGORY WINDOW RATING WEATHER BS63751:2009 SECURITY PAS24:2012 Parallel Air 600pa/class 2 Water tightness 900pa/class7A Wind 2400pa/class AE Average air (overall area) Class 3 Average air (joint length) Class 2 PASSED

7 Parallel window ~ Open out, inside glazed WGL815 Cotswold parallel hinges Securistyle 20mm backset blade lock with handle, (locking or nonlock, 15mm spindle length) N/A N/A Brookvent aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit. Typically a 28.4mm double glazed unit comprising 6mm toughened float, 16mm cavity, 6.4mm laminated to outer pane required. Actual glass type may vary depending on U value Inside glazed Compliant with BS 6375: Part 1: 2009 for water, air permeability and wind resistance, PAS24:2012 & Building Regulation Part L dependent on window configuration & glass specification. Parallel window (Open out) Parallel hinge hardware is used on the 800 series parallel window system. Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove). Maximum sizes permissable for Parallel hardware is: rebate size Height = 2916mm. ( weight limited to 200 kg ) rebate size Width = 1916mm. NOTE: Windows over 1306mm wide and 1956mm high will need to be automated Framing members Framing members. Examples of the limitations on the span of framing members based on a maximum distance between mullion centres of 1000mm and at a pressure of 900Pa are thus: WGL 841 teebar 1950mm WGL 841 teebar with 44x44mm support box behind 2150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL802 back to back) WGL 841 teebar with 75x51mm support box behind 3150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL830 without insert flat) WGL 830 coupling mullion 3350mm WGL 830 coupling mullion with reinforcement 3800mm

8 TILT TURN SPECIFICATION 1.Scope This specification defines the basic design concept, construction, materials, fittings and performance of WGL 800 series thermally broken Tilt/Turn windows. 2.Design Concept The profiles and components in this range have been specially designed to provide a thermally broken window that is glazed externally or internally. Compatible with WGL 500 series curtain wall and WGL 200 series entrance screen system. In addition to use as a Casement window, the system can be used as ground floor screen work up to a height of 3.6m by using coupling mullion reinforced with steel. 3.Materials Aluminium alloy 6063 TE & TF, stainless steel and appropriate high quality seals used throughout. 4.Finishes The construction allows for fabrication of all exposed members from prefinished lengths of aluminium extrusion. These exposed profiles will be available in a range of finishes: a) Anodised to BS 3987, Grade AA25. Etched and anodised natural selfcolour, black, bronze and standard colour range. b) Synthapulvin paint standard colour range. c) Nonstandard colours are available upon request. d) Synthapulvin paint finish to a marine / swimming pool environment finish. 5.Construction Perimeter members are cut at a 45o mitre. The corners being reinforced and joined using extruded aluminium corner cleats and ties then sealed with a corner jointing adhesive. Intermediate mullions and transom bars are square cut, machined and fixed to outer frame using selftapping screws and stainless steel pins. 6.Hardware Tilt and turn windows with specialised concealed gear and locking handles. 7.Glazing/Infill The range has been designed for a basic 28mm glass or panel thickness but can be increased to 36mm or 48mm using a different bead option. is set against rubber retaining gasket set into a groove in the bead/frame, with internal locking wedge gasket completing the glazing. Glazing gaskets are manufactured from BS7412 trade standard TPE material with a water based lubricant. TPE material can be used with selfcleaning glass, such as Pilkington Active. The glass is then held in place with either WGL835, 836 or WGL837 clipin spring bead depending on glass thickness. WINDOW TYPE CATEGORY WINDOW RATING WEATHER BS63751:2009 SECURITY PAS24:2012 Tilt Turn Air 600pa/class 2 Water tightness 900pa/class7A Wind 2400pa/class AE Average air (overall area) Class 4 Average air (joint length) Class 4 PASSED

9 Tilt / Turn Bottom/Side Hung Window ~ Open in, inside glazed WGL812 Tilt only mode Maco highsecurity concealed gear Maco 14.5mm back set espag lock with handle (Tilt first locking, spindle length 23mm) Centring Blocks (antijemmy) to be fitted 60mm in from leading edge (bottom) on side hung windows and miss handing device (built into espag) will project internally 130mm or 160mm Roto restrictor stay Brookvent aluminium trickle vent hood & channel 28,36 or 48mm double glazed unit. Typically a 28.4mm double glazed unit comprising 6mm toughened float, 16mm cavity, 6.4mm laminated to outer pane required. Actual glass type may vary depending on U value Inside glazed Compliant with BS 6375: Part 1: 2009 for water, air permeability and wind resistance, PAS24:2012 & Building Regulation Part L dependent on window configuration & glass specification. Tilt and Turn (Tilt First). Concealed Tilt and Turn hardware is recommended for use on the 800 series Tilt Turn system. Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove). Maximum sizes permissable for Tilt/Turn hardware is: (For single pane sashes) rebate size Height = 2400mm. (weight limited to 150 kg) rebate size Width = 1400mm. (ratio limitation width of gear must not exceed 1.5x the height) NB. Any intermediate rails on sashes to be detailed with georgian bar or external trims unless otherwise approved. Tilt Only (Open in) Concealed Tilt only hardware is recommended for use on the 800 series Tilt system. Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove). Maximum sizes permissable for Tilt hardware is: rebate size Height = 2000mm. ( weight limited to 80 kg ) rebate size Width = 1400mm. Turn Only (Open in) / Juliet Balcony window Concealed Turn only hardware is recommended for use on the 800 series Turn system. Hardware height / width sizes are measured from sash rebate to rebate (eurogroove to eurogroove). Maximum sizes permissable for Turn hardware is: rebate size Height = 2000mm. (weight limited to 70 kg) rebate size Width = 1300mm. Framing Members Framing members. Examples of the limitations on the span of framing members based on a maximum distance between mullion centres of 1000mm and at a pressure of 900Pa are thus: WGL 841 teebar 1950mm WGL 841 teebar with 44x44mm support box behind 2150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL802 back to back) WGL 841 teebar with 75x51mm support box behind 3150mm (additional information concerning these spans can be obtained by refering to Wind Load Chart for WGL830 without insert flat) WGL 830 coupling mullion 3350mm WGL 830 coupling mullion with reinforcement 3800mm

10 Our Facility The Window Company is based in a 55,000 SqFt factory located in Bristol. At any one time we have over 50 team members, the majority of whom have been with the company for the majority of their working lives. Being a family owned and managed company is very important to us, as is the level of retained experience and knowhow amongst the workforce, demonstrated by our unusually high staff retention figures. Unlike many of our perceived competitors everything we supply is designed, manufactured and installed by us, giving the company a unique level of control over our products and the complete cycle from architect s concept through to detail design, manufacture and eventual installation. The benefits our clients enjoy because of this are many, not the least being our ability to cope with and overcome any peculiarities or problems that may occur during the contract process. Controlling our own complete production process also allows us to be extremely flexible, capable of taking on projects of any and all sizes, our investment in the most state of the industry CNC machinery presently giving us a capacity of circa 750k per month. Window 11 Emery Road Brislington Bristol BS4 5PF enquiries@windowglass.co.uk CE Marked Products: Window products conform to the appropriate harmonised Euro Norms (hens) or European Technical Assessments (ETAs) and all products are delivered to site and installed complete with the CE mark, demonstrating that our products comply with the essential requirements contained in the standard.