West Port. Timber windows and doors. Delivering a sustainable future

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1 West Port Timber windows and doors West Port Delivering a sustainable future

2 Introduction Established in 1997, West Port has quickly established itself as what is probably the UK s largest bespoke timber window and door manufacturers providing solutions to an array of clients both within the public and private sector, not only meeting but exceeding the demands of today s construction industry. Cumbrian based West Port Timber Window and Door Technology Company not only has what is probably the UK s most advanced timber window and door manufacturing facility that offers cradle to grave product management from its own glass shop, manufacturing Argon filled DG units and state of the art Celaschi tooling to its automotive style paint process, but it also offers one of the most comprehensive product ranges, from traditional casement to leadweighted vertical sliders. All of this is provided from our custom built 175,000 square feet manufacturing facility, employing over 180 people. West Port is synonymous with quality and service, giving clients peace of mind that they are selecting a supplier that is able to offer a range of timbers, including the facility to provide clients with full Chain of Custody under the Forestry Stewardship Council TT- COC As part of the VKR Group, West Port has further enhanced its offering and is able to offer clients a full supply and fit solution through a network of national approved installation partners, helping to provide a one stop shop facility. West Port

3 content 4-5 Overview of production facility 6-7 Our commitment to clients 8-9 The outstanding energy efficiency of our products Our comprehensive guarantee to you The West Port product portfolio Academic, Supply Chain and Client Partnering, Supply and Fit

4 West Port production facility EISENMANN - Paint Plant Environmentally friendly paint system is computer controlled and was chosen for the following: High efficiency Immediate recovery of uncontaminated spray Rapid colour change Reliable and maintainable equipment Around 90% paint usage, low waste Total plant and product flexibility Producing a consistent paint finish of the highest quality. CELASCHI - Window Profiling Plant Window and sash components are machined fully on our Celaschi computer controlled CNC window machine centre. Quality is maintained throughout the process due to the high quality build of the machine coupled with components that are fully machined with a quality finish comparable to that of sanding belt units. The constant level of machine performance allows us to achieve an end product, the quality of which is decidedly above the current standards available in todays joinery manufacturing business. 4

5 MASTERWOOD DOOR CENTRE Masterwood is a world leader in the design and manufacture of highly advanced computer controlled machining centres for use by the woodworking industry. Our model features Masterwoods easy-to-use specialist software with windows compatible programs. It delivers time after time, totally accurate components for panels, doors, and windows. WEST PORT GLASS West Port has invested in the latest state of the art Insulating Double Glazing manufacturing line and produces all glazed units for our timber windows and doors on site, once again ensuring total quality management. Operating to BM Q- Mark 068/08 the facility has a capacity that far exceeds the current demand of the business and is well positioned to satisfy anticipated customer requirements. GIARDINA DOOR PAINT PLANT Our flat bed door paint plant is an up to date fully automated process, which is highly efficient and is capable of producing a constant paint thickness in any paint or stain colour with minimum waste product. Once the doors are painted they remain in a temperature controlled environment until ready for assembling. PROTEC - Glazing Machine Our production line would not be complete without the highly efficient Protec Glazing machine. This allows us to control the way in which we apply our glazing sealant. The machine is capable of applying sealant between glass and timber with the exact amount thus ensuring quality and consistency are maintained throughout. 5

6 Timber the best choice for the environment Wood plays a major role in combating climate change... Greater use of wood products will stimulate the expansion of Europe s forests and reduce greenhouse gas emissions by substituting for fossil fuel intensive products. European Commission s DG Enterprise 2003 West Port s use of the latest materials and water-based preservatives and treatments rather than oil ensures that timber is now a highly sustainable choice. Timber is uniquely renewable while its thermal insulation properties give the added environmental advantage of significantly improved energy values. 6

7 Sustainable solutions Long-lasting finishes We make maximum possible use of sustainable hardwoods and softwoods which have the full approval of the Forest Stewardship Scheme (FSC). To further protect the environment, we take the utmost care in the selection of preservatives, paints and stains, using water based options throughout the entire factory. West Port have embraced the excellent advantages of laminated timber, some of which are: knot free recycled small sections of timber added strength West Port use only water-based paints, lacquers and timber treatment which are not only vapour free but also much more environmentally friendly to use and maintain. Our advanced computerised paint processes mirror those of the automotive industry and make extensive use of highperformance Glasurit finishes. Continuous improvements are being achieved with the help of our Partners in Europe. The result is exceptional durability and simplified maintenance often no more than wiping down that creates a striking reduction in maintenance bills. optimum sections for minimum wastage water based adhesives Committed to best practice Efficient manufacturing operations Our highly efficient manufacturing processes incorporate state-ofthe-art technology to ensure all products are created in the most environmentally sound manner. By minimising waste and making such efficient use of precious natural resources we are working to protect the natural environment and enable future generations to maintain and improve their lives. Wherever possible we also make use of recyclable materials to further reduce the environmental impact. West Port is at the leading edge of today s best environmental practice and our whole manufacturing operation is specifically designed to support sustainable development. We also look for every opportunity to contribute to the Government s sustainable development strategy as supported by the Housing Corporation and leading authorities. 7

8 Energy Efficiency In today s world energy efficiency is a vital concern particularly for housing. West Port products meet all statutory requirements. Consumers, specifiers and legislators are increasingly focused on the energy efficiency of timber windows and doors. To respond to the challenge of raised expectations, West Port can provide you with energy efficiency information which is easily understood and can be used to compare fenestration. Sound Reduction Where noise control is critical, we can offer expertise and advice on achieving the required reduction in decibel levels. Options include special high-performance acoustic laminates, laminated glass, insulating units featuring combinations of these materials as well as use of different thicknesses of glass and different combinations of glazing panels. 8

9 Saving energy Meeting the latest regulations Our clients recognise that insulation of walls is effectively wasted if heat is being lost through the windows. The use of efficient glazing solutions allied to the heat- retaining properties of wood which matches that of any wall - combine to give West Port products outstanding energysaving values. BM TRADA Certification is a leading multi-sector certification body accredited by UKAS (United Kingdom Accreditation Service). Originally established to develop quality assurance schemes in the construction industry. We keep constantly up to date with the latest changes in the building regulations and ensure our products surpass the latest standards in sound reduction, noise pollution and other environmental requirements. Energy Index (kwh/m 2 /year The actual energy consumption for timber windows and/or door sets used in a specific application will depend on the building, the local climate and the indoor temperature. U-values Secured by Design West Port recognise the U value does not fulfil these requirements because they only focus on the heat loss from the window and takes no account of the solar heat gain that windows are responsible for and which can improve the overall energy efficiency of the house. In the past, selecting energy efficient windows has been difficult due to the lack of independent and validated information. West Port has recently completed work with BM Trada (Q-Mark scheme) and was the first in the UK to be awarded full test certification for its highest performance in timber product. (ref. page 11 for more information on Q-Mark scheme) In terms of security, windows and doors are the weakest points in a building and West Port products are designed to provide complete peace of mind. Where required we ensure our systems fully meet the Secured by Design standards. In addition to increasing security and reducing crime, these policebacked standards offer considerable benefits by reducing both maintenance and life costs of the premises. Our products are tested as appropriate to meet all necessary specifications, including both PAS 23 (weather and life cycle) and PAS24 (resistance to opportunistic attack). 9

10 Comprehensive guarantees West Port window and door systems come with a comprehensive guarantee for paint finishes, glazing and ironmongery. Stringent testing Our range of window and door systems consists of some of the most tried and test European designs conforming to the most stringent British standards. 10

11 Certificated high performance West Port products meet the high standards of the BM TRADA Q-Mark certification scheme for high performance timber windows. Timber windows are often preferred by designers and end-users but may not be specified because of concerns over the varying quality of products on the market. The Q-Mark certification scheme takes away any such concerns and is based on the highest standards of: Design - assessed through expert appraisal by TRADA, the leading authority on timber in the UK. Performance - proven through rigorous initial and on-going testing by UKAS accredited laboratory Chiltern Dynamics Production - demonstrated by approved factory production control, inspected by specialist auditors Total quality control Continuous development West Port are on the leading edge of timber window development, successfully achieving the high specification with certificate 001. West Port achieves total quality control through a vertically integrated manufacturing operation that contains all key processes on the one site, including CNC timber profiling, sealed unit double glazing and dedicated factory finishing. At West Port we are dedicated to continuous development of our processes, our products, our staff and our business as a whole. Our approach is quality-driven and pursues improvement in all aspects of the organisation with customer satisfaction as the ultimate aim. 11

12 windows H Window Available in both hardwood and softwood, the fully reversible H window is a highperformance top-turn Norwegian design that has proved trouble-free over 40 years in the testing conditions of the Scandinavian market. Incorporates the acclaimed Spilka hinge technology Tested to BS7950 enhanced standards ideal for Secured by Design projects Opening sashes cannot obstruct curtains or blinds Optional child-proof restrictor prevents forced entry - even in night vent position Easy handling of all sash sizes even by people with reduced mobility Outstanding foul weather performance to B.S.6375 parts 1 and 2 Friction-free hinges for easy maintenance-free operation and cleaning Proven over 20 years in commercial and residential projects Energy Plus Window System The Energy Plus window is designed and engineered to meet the exacting demands of the latest Secured by Design standards. It has successfully resisted opportunistic and sustained attack in some of Britain s highest crime areas. Tested to BS7950 enhanced standards ideal for Secured by Design projects Proven over 20 years in commercial and residential projects Optional child-proof restrictor prevents forced entry - even in night vent position Stormproof design with outstanding foul weather performance to B.S.6375 parts 1 and 2 Friction-free hinges for easy maintenance-free operation and cleaning Suitable for use as fire escape System X Modular Window The high-performance System X window was specially developed to meet the demand for Scandinavian appearance and performance in a reversible, top and side hung design. System X offers specifiers the flexibility of using a common profile to configure six different window operations while the product meets the latest building regulations for fire escape and thermal performance. Tested to BS7950 enhanced standards ideal for Secured by Design projects Choice of top or side hung options with concealed hinges Opening sashes cannot obstruct curtains or blinds Incorporates child-proof restrictors Outstanding foul weather performance to B.S.6375 parts 1 and 2 Proven over 20 years in commercial and residential projects 12

13 Tilt and Turn Window System The popular Tilt and Turn window is a classic design that allows windows to be creatively specified in unusual shapes with no compromise in performance, security or durability. One-handled operation - ideal for users with limited mobility Tested to BS7950 enhanced standards ideal for Secured by Design projects Inward opening for safe cleaning and fire escape use Ideal where outward opening space is restricted e.g. shutters, balconies or pavements Shapes can include arches, triangles and trapezia Tried and tested German design based on DIN Standard Outstanding foul weather performance to B.S.6375 parts 1 and 2 Proven over 30 years in commercial and residential projects Vertical Slide and Tilt Window This ingenious vertical sliding sash design provides high performance within a traditional stepped sash and frame design. Its unique track tilting mechanism with retaining arms permits safe cleaning of both external surfaces of glass from inside the building. Traditional stepped appearance and sliding action Meets planning requirements for sensitive locations Outstanding foul weather performance to B.S.6375 parts 1 and 2 Adjustable tubular spring balances Optional safety/security restrictor bolts Dual Swing Window The Dual Swing window meets all the demands of today s performance criteria and stringent building regulations while retaining the aesthetic appeal of the traditional sliding sash design. Fully reversible Traditional design is ideal for sensitive areas Opening sashes cannot obstruct curtains or blinds Proven over 20 years in commercial and residential projects Easy handling of all sash sizes even by people with reduced mobility Built in child-proof safety restrictors ensure safe cleaning Secure night vent position Outstanding foul weather performance to both B.S.6375 parts 1 and 2. West Port Please refer to our website 13

14 windows Vertical Sliding Sash Window (cords and weights) The Vertical Sliding Sash window offers the best of both worlds - the appeal of traditional construction and styling combined with the benefits of modern timber technology. The result is a highperformance window that is ideal where aesthetic values are critical. Pendulum-style cords and weights system for easy operation Delivered factory finished and glazed Meets planning requirements for sensitive locations Nylon cords and pulley ensure durability Outstanding foul weather performance Optional inward-opening sashes for easy, safe cleaning Fire escape options Range of mouldings and fenestration to simulate Georgian style Vertical Sliding Sash Window (spiral balance) The Vertical Sliding Sash window offers the best of both worlds - the appeal of traditional construction and styling combined with the benefits of modern timber technology. The result is a highperformance window that is ideal where aesthetic values are critical. Adjustable spiral spring balance system for easy control Delivered factory finished and glazed Meets planning requirements for sensitive locations Outstanding foul weather performance Optional inward-opening sashes for easy, safe cleaning Fire escape options Range of mouldings and fenestration to simulate Georgian style 14

15 doors French Doors The West Port French doors have been developed from our successful Maelstrom high security/high performance external door-set. Utilising the same tried and tested quality materials and components, as well as incorporating their high quality ironmongery and fittings. They are available with the same glazing, ironmongery finish and decoration options. Offered to satisfy numerous customer requests, it has proved to be a highly versatile product within our range. Often supplied in combination form with virtually unlimited fanlight and sidelight coupled units, or as a stand alone French door-set. These can be offered with both our standard low level mobility threshold, or in conjunction with a traditional hardwood sub-cill. Combination Windows and Doors Developed from our Maelstrom door sets and available in a variety of bespoke combinations to the same high standards as all West Port products. The below illustrations are just a few of the possibilities that we can manufacture specific to the requirements of you project or scheme. West Port Please refer to our website 15

16 doors Doors West Port is able to offer its clients a wide range of both Timber and GRP entrance doors, through our state of the art manufacturing facility we can offer clients a plethora of choice with regard to colour and style. This gives our clients greater freedom of choice when designing or selecting products as they now have the ability to choose different products whilst maintaining a single source of supply. We work closely with our social housing, local authority, crime prevention and fire service partners to develop innovative doorsets that meet their needs and fulfil the most exacting demands of performance, longevity, value and aesthetics. Our products can be used on all types of schemes where performance, durability, security and low maintenance are prerequisites. We manufacture door systems suitable for both internal and external uses and our designs can be specified with confidence for multioccupancy locations where a range of fire and digital entry protocols need to be observed. West Port doors are also the ideal choice where replacements must accurately replicate the originals. All door sets are tested to BS PAS 23/24 Secured by Design standards. 16

17 Glass West Port has invested in a state - of - the-art insulating double-glazed manufacturing line, allowing us to produce all glazed units for our timber windows and doors on site. Clients enjoy the benefits of guaranteed product consistency and total quality management. Our system operates to BM Q-Mark 068/08 and offers sufficient capacity to satisfy all anticipated customer requirements while maintaining our reputation for outstanding speed of delivery. Operating to BM Q-Mark 068/08 the facility has a capacity that far exceeds the current demand of the business and is well positioned to satisfy anticipated customer requirements. Ironmongery The range of options in architectural hardware has been designed to match the inherent quality of West Port s own products, including high-security locks, bolts, window and door furniture that meet the most exacting specifications. Key products from the secured by design range of Fullex Locks include the Pyroscape multi- point lock which allows instant emergency escape from premises through a single action, the unique SL-16 multibolt a one-piece connecting rod for timber, composite and steel doors and the 301 and 303 panic multi-bolt actuators which permit security with ease of exit in panic situations. West Port Please refer to our website 17

18 Academic partnering As part of our commitment to continuous improvement we are involved in academic partnering with Lancaster University Management School, and the recently formed Institute for Enterprise Development and Entrepreneurship. This partnership allows us to focus on best practice and new developments within our industry and is proving valuable both in training our own staff and in enhancing our service to clients. Client partnering West Port works with a diverse range of clients and organisations across all sectors of the construction industry from public Sector, timber frame manufacturers, housing associations and major hotel chains. West Port has gained a reputation for delivering clients needs in accordance with the values of Best Practice and seeks to add value to its client s supply chains through innovation. It is by adhering to these principles that has seen West Port become the Partner of Choice with many of the industries leading clients. Supply Chain partnering Meeting our West Port only works in partnership with industry leading manufacturers and suppliers. As part of our drive towards continual improvement we hold regular review meetings, this ensures that we maximise product development and reduce waste. This helps to keep give our clients peace of mind that West Port products are always at the forefront of technological development. Supply & Fit In recognising the changing market place with regard to client s requirements for a total supply & fit solution West Port has teamed up with leading names within the window and door industry. Through careful selection of these Partners West Port is able to offer its clients a truly national supply & Fit solution for their Window and door replacement programmes. 18

19 clients ongoing needs To ensure that West Port products continue to match the specialist needs of our clients, we work in close partnership with them to develop lasting solutions, frequently in the role of trusted advisors - with a wide range of housing associations, registered social landlords and local borough councils right across the UK. West Port 19

20 West Port West Port Timber Window and Door Technology Solway Industrial Estate Maryport CA15 8NF T F E. W. WEST PORT IS A REGISTERED COMPANY