Penny Fiber Cement Board Production Line

Transcription

1 Penny Fiber Cement Board Production Line Who Are we? We are Penny World PTY LTD, Established in 1998, to serve the construction needs of commercial and residential facilities in Australia then maneuvered to capture the market in Ukraine,Indonesia,Belgium and recently establishing the right education of our leading green product in the Middle East. PENNY WORLD has provided and supplied building material into industry wide construction management and general contracting services to a wide variety of clients. PENNY WORLD growth is a reflection of the growth of the country. Today the company has grown to an organization with design and construction expertise. Due to the quality and dependability of our services, we are ranked ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 1

2 amongst the leading general contractors in the region offering ready wall panels and blocks. Our vision is to contribute further to the growth and prosperity of the panel to act fairly, openly, and with integrity in all our projects. What is our product? We call it Penny Fiber Cement Board and no wonder to be called such name since you will save your Money by using such magnificent technology and kindly let us introduce you to our product in our brief detailed explanation tour that is coming next PENNY FIBER CEMENT BOARD Have successfully meet varying demands from both, the public and private sectors. Our specialized markets include: * Commercial Building & Warehouses * Residential Facilities * Government Project * Industrial Establishments Preparation Systems - Cellulose pulp plants - Silica grinding plants - Mixing plants - Raw material handling plants - Waste and water treatment plants - Slurry density control systems ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 2

3 - Electric and Process Control - Complete electrical engineering - Computerized operating and monitoring equipment - Screen operated process control - Process data acquisition systems - Hard- and software supply - System training ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 3

4 Check Machines - Single and double width removeable vats with agitators and fiber orientation screws - Automatic level control - Speed variable drives from m/min - Variable nip-press for forming roll - Layer cutter - Automatic felt stretching system - Sheet thickness control system ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 4

5 Cylinder Mould - Various sieve cylinder designs - Contious level control - Pneumatic liftable couch rolls - Oscillating cleaning showers - Speed variable agitators - Speed variable fiber orientation screws - ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 5

6 - Forming Rolls - Roll diameter from mm - Cut of system with wire or blade - Variable nip-press - Cast iron or steel design - single or double width ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 6

7 Transfer Conveyors - With laser thickness measuring system - Speed controlled servo-motors with design up to 110 m/ min - Flaps for damaged sheets - Waste recycling system for complete wet waste recycling ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 7

8 Guillotine Cutting Units Pilers for wet Product - Piler for 10 sec. cycle time or less - Piler suction boxes for flat or corrugated sheet profile - Servo-motor with speed and positioning control for piler cross movement - Servo-motor for lifting units - ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 8

9 - Depilers With Oiling and Cleaning Station - Depiler for 10 sec. cycle time or less for separating of sheets and moulds - Oil storage and waste oil recycling system - Servo-motor with speed and positioning control for depiler cross movement - Servo-motor for lifting units ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 9

10 Pilers for wet Product - Piler for 10 sec. cycle time or less - Piler suction boxes for flat or corrugated sheet profile - Servo-motor with speed and positioning control for piler cross movement - Servo-motor for lifting units ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 10

11 MFL - Hydraulic punches for sheets up to 20 mm thickness - Fast knife change - Positioning system for automatic product length adjustment Optional: - Water jet cutting systems (long cut - cross cut) - Rotating scissors - Traditional cutting discs ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 11

12 Autoclave Systems - Semi automatic feeding systems Optional: - Automatic feeding equipment - Cooking process control - Special interleaves and carriage systems ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 12

13 Hydraulic Stack Presses - spec. pressure 200 kg/cm2 or more - Inline or offline presses - loading/unloading equipment available Silica Grainder Silica Grinder with output of 80,000 m3 per day from micro Depilers for finished Product ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 13

14 - Depiler for 10 sec. cycle time or less for separating of sheets an moulds - Spacer cleaning systems - Computer operated station - Servo-motor with speed and positioning control for depiler cross movement - Servo-motor for lifting units Electrical Design and Engineering - Electrical diagrams - Electrical part and cable lists - Panel layout - PLC software Panels and Control Stations - Electrical panels for MCC and PLC - Control stations - Computer equipment - Networt and bus interfaces - Sheet quality management and data acquisition systems ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 14

15 Autoclaved FCB (steam-cured) Production Steps: - Raw material preparation - Mixing - Forming - Stacking - Pressing - Pre-curing - Re-stacking - Autoclaving - De-stacking Raw Materials: - Cellulose fibers - Cement - Silica sand - Aluminous fillers - Water - Chemical additives Typical Products: - Flat boards (Facades) - Sidings - Panels - Flooring - Ceilings - Trim boards ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 15

16 Product Description Fiber Cement Board is a superior, weather resistance, prefinished, architectural cladding panel manufactured with state-of-theart technology, produced from a mixture of cement, special cellulose, fibers and synthetic cement to impart durability, toughness and water resistance. The board is 100% asbestos-free. Product Data: Materials: Tobermorite, Portland cement, Cellulose, - Silica sand, Adhesive Density: 1500 kg/m3 Flexural strength: Mpa Moisture content: 10% Thermal conductivity: 0.23/ W. MK Water absorption: 10% Bulking factor: 0.23% Non Combustible: British Standard 476, part20&22, Radioactivity: GB A Class Usage: Partition board and ceiling floor, Counter fort, furniture scale board and fireproofing door scale board. Access flooring, desktop board, billboard, goods chest and wallboard of kitchen and toilet. General information about the production line: Our process is designed for: - lowest energy consumption - lowest investment - lowest possible waste of product ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 16

17 - based on long experiences EXCLUSIONS FROM OUR SUPPLY Exceptions from our supply and Buyer s obligations The following terms and equipment, machinery, technical material supply and services, described hereunder are excepted from our obligations and have to be supplied by the Buyer. Ground preparing The discharge of old equipment, workshop and transportation of wasted iron and steel away the required ground, fill up the ground, etc. Furthermore - Buildings and civil engineering - Machinery, cranes, lifting devices as well as service constructions for processing, installation. - Services, Labors, Transport to the Buyer warehouse The following works and services are part of the Buyer s obligations: - Expenses for financing of the project - Supply of skilled technicians and mechanics for installation, commissioning and test run period of the plant, necessary amount and education level must be specified by us. - Storing of the equipment in rain protected warehouse - Sufficient raw material supply for the test running. - Transportation vehicles, cranes and lifting devices. - Sufficient amount of tools for the operators including cutting and welding equipment. - Local transportation. ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 17

18 Cost efficiency analysis (calculating accord to 6 mm thickness Penny Fiber Board) 1. Penny Fiber Board 6 mm of weight 17 kg OF Size 3000 mm x 600 mm 1) Cost of raw material Cement: $0.8 /Sheet (13 KG cement ) Silica $0.1 / Sheet ( 1.5 Kg Fly Ash ) Fiber Cellulose : $0.22 /Sheet ( 2.2 Kg ) Special Chemical : ( $0.4 /Sheet Cost for Raw Material / Sheet = $ 1.52 Per Sheet 2) Other cost Electricity and water cost: $0.1 /Sheet Labor cost: $0.2 /Sheet Management cost: 0.2 /Sheet Consume cost: $0.1 /Sheet Sale cost: $0.2 /Sheet Other cost /Sheet = $0.4 Per Sheet Cost for Other cost about : 1.2 /Sheet ( Total cost /Sheet = $2.7 ) ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 18

19 Cost efficiency analysis (calculating accord to 12 mm thickness Penny Fiber Board) 2. Penny Fiber Board 12 mm of weight 54 kg OF Size 2400 mm x 1200 mm 1) Cost of raw material Cement: $2.1 /Sheet (38 KG cement ) Silica Sand $0.2 / Sheet ( 4.5 Kg Fly Ash ) Cellulose : $0.45 /Sheet ( 6 Kg ) sheet Special Chemical : ( $0.7 /Sheet Cost for Raw Material / Sheet = $ 3.75 Per Sheet 2) Other cost Electricity and water cost: $0.2 /Sheet Labor cost: $0.3 /Sheet Management cost: 0.3 /Sheet Consume cost: $0.2 /Sheet Sale cost: $0.3 /Sheet Other cost /Sheet = $0.8 Per Sheet Cost for Other cost about : $2.1 /Sheet ( Total cost /Sheet = $5.85 ) E) Size & Thickness Possibility ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 19

20 Thickness : 4.5 mm to 20 mm Length : 100 mm to 6000 mm Width : 600 mm to 1200 mm F) Sales And Return Profit for two different standard size boards in Two shifts A day Sheet Size Sheet Cost Sales price Q Sheet / Year Profit /Year 3000 mm x 600 mm x 6 mm 2400 mm x 1200 mm x 12 mm $2.70 $ $4,704,000 $5.80 $ $10,088,000 Total Profit $14,792,000 Capacity : Six Millions Square meters of fiber cement Board Per Year A day. Land space: 25,000 Square Meters. Plant required area : Square meters. ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 20

21 ADDRESS 24/809 Pacific Hway Chatswood NSW 2067 AUSTRALIA P F Page 21