Fabric Formwork Grout Bags

Transcription

1 MIDENHED. SL6 2NR. UNITED KINGDOM. TELFORD SQURE, LIVINGSTON. EH54 5PQ UNITED KINGDOM. TITLE. FO-TYPE N DRWING No. Fabric Formwork Grout ags n Easy-to-Use Selection Guide For Support, Protection and Stabilisation of Pipelines, Cables, J-Tubes and Risers in the Offshore Energy Sectors ut Vent NOTES : : SUM: REV. DESCRIPTION THIS DRWING CONTINS PROPRIETR FOUNDOCEN LTD ND MY NOT E WH REPRODUCED NOR DISCLOSED WITHOU 411 OF FOUNDOCEN LTD. LEDGER HOUSE, FOREST GREEN RO FIFIELD, UNIT 3/4 TELFORD SQURE USINES PROJECT. DRWN Y DTE CD 10/11 PPROVED DTE SCLE JO No FO

2 Contents 3 Fabric Formwork Overview 4 FO-24R ROV Deployed Pipeline Support 5 FO-36R ROV Deployed Pipeline Support 6 FO-48R ROV Deployed Pipeline Support 7 FO-14S Standard ase Pipeline Support 8 FO-24S Standard ase Pipeline Support 9 FO-36S Standard ase Pipeline Support 10 FO-48S Standard ase Pipeline Support 11 FO-60S Standard ase Pipeline Support 12 FO-14L Large ase Pipeline Support 13 FO-24L Large ase Pipeline Support 14 FO-36L Large ase Pipeline Support 15 FO-48L Large ase Pipeline Support 16 FO-60L Large ase Pipeline Support 17 FOJT Range: J-Tube Supports FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 2

3 Fabric Formwork Grout ag Range Your single-source solution for the design, manufacture and installation of all types of fabric formwork grout bags FoundOcean has undertaken extensive testing on pipelines of various diameters and thicknesses of weightcoat, which has led to the development of a wide range of fully engineered fabric formworks. FoundOceans fabric formworks are a flexible shuttering, constructed from woven fabric which is filled with grout in-situ. The final shape of the support is defined by the shape of the grout bag. Fabric formworks are also used to raise a pipeline or structure by jacking to a desired elevation. FoundOcean has experience of installing fabric formworks for supporting and stabilising pipelines, j-tubes and risers in both preventative and curative conditions, and depending upon the environment, can be deployed by divers or ROVs. pyramid shaped grout bag can be used to support the power cable(s) as it exits the J-Tube below the transition piece. Multiple grout bags can be used when more than one cable requires supporting. In addition, FoundOcean provides specialised grout mixing and pumping equipment together with experienced personnel for the successful installation of the formworks. ecause FoundOcean is involved in the offshore grouting work, all formwork designs take account of the practical aspects of installation. Detailed work procedures are provided to ensure that the diving or ROV contractor correctly applies the solutions. 1. Diver deployed fabric formwork grout bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide, subject to cement type and grout density. 3. The cement quantities indicated do not account for overage. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers or ROVs. Standard base pipeline support Standard and Large base pipeline support J-Tube cable support FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 3

4 FO-24R ROV Deployed Pipeline Support For use with Pipelines up to 600mm (24 inch) diameter C 800mm 1800mm Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 1. ROV deployed bags include Support Mattress Mattress Pay Load Grout Submersed injection sleeves, chain Height ase Width ase Length Very packets, and vent pipes. (mm) (m) (m) C Sandy Soft Soft 2. and cement quantities are a guide for FO-24R each size of bag, subject FO-24R to cement type and grout FO-24R density. 3. The cement quantities FO-24R indicated do not account for FO-24R overage. FO-24R reduction in the support height will result in less FO-24R cement usage. FO-24R Installation is by ROV. FO-24R FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 4

5 FO-36R ROV Deployed Pipeline Support For use with Pipelines up to 900mm (36 inch) diameter C 1000mm 2800mm Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 1. ROV deployed bags include Support Mattress Mattress Pay Load Grout Submersed injection sleeves, chain Height ase Width ase Length packets, and vent pipes. (mm) (m) (m) C Sandy Soft Very Soft 2. and cement quantities are a guide for FO-36R each size of bag, subject FO-36R to cement type and grout FO-36R density. 3. The cement quantities FO-36R indicated do not account for FO-36R overage. FO-36R reduction in the support height will result in less FO-36R cement usage. FO-36R Installation is by ROV. FO-36R FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 5

6 FO-48R ROV Deployed Pipeline Support For use with Pipelines up to 1200mm (48 inch) diameter C 1200mm 3600mm Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 1. ROV deployed bags include Support Mattress Mattress Pay Load Grout Submersed injection sleeves, chain Height ase Width ase Length packets, and vent pipes. (mm) (m) (m) C Sandy Soft Very Soft 2. and cement quantities are a guide for FO-48R each size of bag, subject FO-48R to cement type and grout density. FO-48R The cement quantities FO-48R indicated do not account for FO-48R overage. 4. reduction in the support FO-48R height will result in less FO-48R cement usage. FO-48R Installation is by ROV. FO-48R FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 6

7 FO-14S Standard ase Pipeline Support For use with Pipelines up to 350mm (14 inch) diameter Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 Support Height (mm) Length (mm) rea (m 2 ) Pyramid Pipe earing Length (mm) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed by divers. Pay Load Sandy Soft Very Soft Grout Submersed FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FO-14S FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 7

8 FO-24S Standard ase Pipeline Support For use with Pipelines between mm (14-24 inch) diameter Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 Support Height (mm) Length (mm) rea (m 2 ) Pay Load Sandy Soft Very Soft Grout Submersed FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S FO-24S Pyramid Top Pipe earing Length (mm) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 8

9 FO-36S Standard ase Pipeline Support For use with Pipelines between mm (24-36 inch) diameter Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 Support Height (mm) Length (mm) rea (m 2 ) Pyramid Top Pipe earing Length (mm) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed by divers. Pay Load Sandy Soft Very Soft Grout Submersed FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FO-36S FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 9

10 FO-48S Standard ase Pipeline Support For use with Pipelines between mm (36-48 inch) diameter Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 Support Height (mm) Length (mm) rea (m 2 ) Pay Load Sandy Soft Very Soft Grout Submersed FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S FO-48S Pyramid Top Pipe earing Length (mm) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 10

11 FO-60S Standard ase Pipeline Support For use with Pipelines between mm (48-60 inch) diameter Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 Support Height (mm) Length (mm) rea (m 2 ) Pyramid Top Pipe earing Length (mm) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed by divers. Pay Load Sandy Soft Very Soft Grout Submersed FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FO-60S FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 11

12 FO-14L Large ase Pipeline Support For use with Pipelines up to 350mm (14 inch) diameter Soft 1.46 Tonnes/ m 2 Mud 0.60 Tonnes/ m 2 FO-14L Support Height (mm) Top Length (m) Length (mm) Mattress ase rea (m 2 ) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. Soft Pay Load Grout Submersed Pyramid Top Pipe earing Length (mm) F FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FO-14L FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 12 Very Soft Mud

13 FO-24L Large ase Pipeline Support For use with Pipelines between mm (14-24 inch) diameter Soft 1.46 Tonnes/ m 2 Mud 0.60 Tonnes/ m 2 Support Height (mm) Top Length (m) Mattress ase Length (mm) Mattress ase rea (m 2 ) Pyramid Top Pipe earing Length (mm) F 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. Pay Load Grout Submersed FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FO-24L FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 13 Soft Very Soft Mud

14 FO-36L Large ase Pipeline Support For use with Pipelines between mm (24-36 inch) diameter Soft 1.46 Tonnes/ m 2 Mud 0.60 Tonnes/ m 2 FO-36L Support Height (mm) Top Length (m) Mattress ase Length (mm) Mattress ase rea (m 2 ) 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. Soft Pay Load Very Soft Mud Grout Submersed Pyramid Top Pipe earing Length (mm) F FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FO-36L FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 14

15 FO-48L Large ase Pipeline Support For use with Pipelines between mm (36-48 inch) diameter Soft 1.46 Tonnes/ m 2 Mud 0.60 Tonnes/ m 2 Support Height (mm) Top Length (m) Length (mm) Mattress ase rea (m 2 ) Pyramid Top Pipe earing Length (mm) F 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. Soft Pay Load Very Soft Mud Grout Submersed FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FO-48L FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 15

16 FO-60L Large ase Pipeline Support For use with Pipelines between mm (48-60 inch) diameter Soft 1.46 Tonnes/ m 2 Mud 0.60 Tonnes/ m 2 Mattress Mattress Pay Load Grout Submerged Support Height Top Length ase Length ase rea (mm) (m) Very (mm) (m 2 ) Soft Mud Soft FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L FO-60L Pyramid Top Pipe earing Length (mm) F 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Grout bags can be installed using divers. FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 16

17 FO-JT Range: J-Tube Supports C For use with J-tubes and Cables Soft 1.46 Tonnes/m 2 Very soft 0.97 Tonnes/m 2 D Height (mm) Length (mm) Width (mm) C Cable earing Width (mm) D Soil earing Capacity Pay Load Sandy Soft Very Soft Grout J-T J-T J-T J-T J-T J-T J-T J-T J-T Submerged 1. Diver deployed bags include fixing straps, injection sleeves and vent pipes. 2. and cement quantities are a guide for each size of bag, subject to cement type and grout density. 4. reduction in the support height will result in less cement usage. 5. Installation is by divers. FoundOcean Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER UK Tel: technical@foundocean.com Web: 17

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20 Headquarters Liston Exchange Liston Court Marlow uckinghamshire SL7 1ER United Kingdom T: F: E: UK Offshore Service ase Units 3-5 Telford Square usiness Park Houstoun Industrial Estate Livingston West Lothian EH54 5PQ Scotland T: F: E: India # Rushabh Complex Dalia Industrial rea Plot No. D8, Opp Fun Republic ndheri (W), Mumbai India T: F: E: info@ambicoindia.com Malaysia Dataran Hamodal, lock, Level 2 No.4, Jalan ersatu 13/4 Petaling Jaya Kuala Lumpur Selangor Darul Ehsan, Malaysia T: F: E: info@iev-group.com China Hai Feng sia Rm 1204 lock Heychang Garden Guang n Men Wai Da Jie eijing China T: F: E: info@iev-group.com about foundocean FoundOcean has over 45 years experience of subsea and offshore foundation grouting for the global energy construction industries. FoundOcean also provides life extension solutions for offshore structures which includes structural inspection, repair and maintenance services, marine growth control products, freespan correction grout bags, and pipeline/ cable support and protection services. This is why, to offshore installation contractors FoundOcean is the subcontractor of choice for minimising the risks associated with completing projects safely and on time. FoundOcean was founded in1966 and is a privately held UK-headquartered company. Its specialist grouting equipment is located for rapid deployment in Europe, the Gulf of Mexico, South East sia, India and the Middle East. FoundOcean is certified to ISO 9001:2008 by DNV, and is also FPL registered. General enquiries info@foundocean.com Technical enquiries technical@foundocean.com