How can a Local Labour Intensive Construction Industry supply Green Storied Brick Buildings on Mass Scale?

Transcription

1 How can a Local Labour Intensive Construction Industry supply Green Storied Brick Buildings on Mass Scale? by SDC s PROECCO Project - Implemented by Skat Consulting

2 Part 0 About SDC, Skat Consulting and the PROECCO Project

3 Nepal South Africa India Latin America Vietnam Swiss Brick Project with Skat Swiss Brick Project with other implementors Swiss Brick Projects accross the World during the past 30 years

4 Bluepint of Ruliba by Skat Consulting 1983 Bujumbura One of SDC s first Brick Projects was «Ruliba» in Rwanda

5 Today, we are supporting local SMEs to modernise their production

6 How can a Local Labour Intensive Construction Industry supply Green Storied Buildings on Mass Scale by SDC s PROECCO Project - Implemented by Skat Consulting

7 Question I: The Urban Building Demand in Kigali and Muhanga Question II: How to earn money with legal* storied buildings for 5-15 million/ dwelling? Question III: What is still missing in the local construction industry to supply Modern Bricks Buildings on mass scale?

8 Question I: The Urban Building Demand in Kigali

9 Income Pyramid of Kigali City 2012 Kigali CIty Monthly Household Income /mt /mt /mt /mt 2000 Dwelling Units DU are built in Kigali every month, Or in one year in Muhanga Dwelling units to be built for meeting the Urbanisation Target

10 Income Pyramid of Kigali City 2012 Masterplan of Kigali CIty Monthly Household Income Commercial Zone 100 DU /mt /mt 300 DU Medium-Rise (3-8 floors) Neighbourhood /mt /mt 1000 DU Low-Rise (2-4 floors) Neighbourhood 600 DU Single Floor Neighbourhood How many dwelling units in what type of neighbourhood?

11 Income Pyramid of Kigali City 2012 Monthly Household Income Maximum affordable Price per Dwelling and Income Group million million /mt /mt 300 DU million /mt /mt 1000 DU per month million /mt 600 DU per month What kind of Dwelling can the Construction Industry supply?

12 Income Pyramid of Kigali City 2012 Monthly Household Income /mt /mt /mt 300 DU Maximum affordable Price per Dwelling and Income Group High End: 100DU x 80mio 8 billion/mt Real Estate: 200DU x 30mio 6 billion/mt Semi-Formal: 700DU x 8mio 6 billion/mt /mt 1000 DU per month DU per month Unplanned: 1000DU x 3mio 3 billion/mt How much money can be earned per income group?

13 Income Pyramid of Kigali City 2012 Monthly Household Income Maximum affordable Price per Dwelling and Income Group million million /mt /mt 300 DU X 7-15 million /mt /mt 1000 DU per month X 2-6 million /mt 600 DU per month And what kind of construction is actually permitted by law?

14 Income Pyramid of Kigali City 2012 Monthly Household Income Maximum affordable Price per Dwelling and Income Group /mt /mt /mt /mt 300 DU 1000 DU per month X X This means: More than 7 billion can be earned every month by the construction companies who can supply formal dwellings for 5-15 million /mt 600 DU per month What does this mean for the local Construction Industry?

15 Question II: How to earn money with legal* storied buildings for 5-15 million/ dwelling? *meeting Construction Code and Masterplan requirements?

16 300 DU PROECCO Promoting Off-farm Employment in the Great Lakes Region through Climate Responsive Construction Material Production The following factors make common urban formal houses hardly affordable for middle income earners Foundation >medium Concrete Fame Structure >high Standard Walling Material >high Concrete Slab >very high External stairs and access slab >high Engineering Costs >medium Balconies >medium Elevator >high What makes common urban apartments expensive

17 Smart Duplexes can be cheaper than single storied houses

18 6 houses or 12 one-bedroom dwellings on one standard plot of 600m2 and each one has a garden They make as good use of space as high-rise apartment blocks

19 Walling Costs can be reduced by applying Modern Brick Walling Systems Traditional Brick Wall: FRW /m2 > Low brick costs : 29% > High cement costs: 71% Industrial Brick Wall: FRW /m2 > High brick costs : 75% > Low cement costs: 25% Smart Modern Brick Wall: FRW 9.500/m2 > Medium brick costs : 75% > Very low cement costs: 25% Comparison of material cost per m2 and wall type

20 Cement Block Wall Traditional Brick Wall Industrial Brick Wall Modern Brick Wall Smart Brick Wall Comparison of material cost per m2 and wall type

21 Smart Brick Houses require up to 6-8 times less energy for brick firing than a traditional brick wall Smart Brick Walling Systems are green and highly cost efficient...

22 strong and proven earthquake resistant

23 They require less material units than single storey houses

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25 Duplexes can be built incrementally and evolve over time

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30 It can be adapted to every terrain and settlement structure

31 Duplex City Blocks suit perfectly for small to large Real Estates

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33 Modern Brick Buildings supplied by the local construction industry brings those salaries which used to be lost to the Ugandan and Kenyan Cement Factories back to Rwanda We calculated a loss of ten thousands of incomes through cement import Building with Modern Bricks means reducing Cement Import

34 Question III: What is still missing in the local construction industry to supply Modern Bricks Buildings on mass scale?

35 Part III How to enable the local construction Industry to supply up to 2000 Smart Dwellings every year

36 SERVICES FOR 3RD PARTIES SERVICES FOR BRICK- MAKERS SIMPLIFIED SUPPLY CHAIN THIRD PARTY SUPPORT What is required to building a thousand such houses per month?

37 Do your planners have reliable figures for your business? Access to relevant data for business planning

38 Is your bank informed about the potentials and risks of the industry you want to invest in? Credit Collateral Fund for Rwandan brick and tile makers Access to Finance

39 Do your engineering partners know where to find relevant documents and books Access to technical literature?

40 Do you know where you and your client or subcontractor can analyse 1-to-1 scale construction details and the quality of your bricks Expoxhibitionin RHA s Building Material Centre.

41 Making Designs available and training architects and engineers

42 Do you know where to find skilled masons or how your mason can be trained? Access to Skills?

43 Do you know where to find the required quantity and quality of Modern Bricks and do you know if you can trust these suppliers? Maps of Brickmakers and Service Providers

44 Do you know where to find other relevant services? Mapping Key-Service-Providers

45 Are you / is your brickmaker equipped with appropriate brick extrusion machines? Access to brick making machinery

46 Are you sure that your bricks are well fired? Access to brick firing technologies

47 Does your team know how to produce efficiently? Training the Factory staff

48 Do you k now if the quality of the used raw material allows to produce the required product quality? Maps of suitable brick making sites and clay test

49 Do you know where to test the quality of your product? Brick quality testing and certifying the brickyards

50 We will model facilities along the brick building supply chain and discuss related challenges during the afternoon session A Brick Building Supply Chain Safari and Forum in the Afternoon

51 Thank you for your attention