What is ORILITE? Advantages of construction with ORILITE. Products and systems have been developed for all types of construction Industry.

Transcription

1

2

3 What is ORILITE? Oriental Power Cables Limited is a leading manufacturer of Autoclaved Aerated Concrete (AAC) products under the brand name ORILITE. AAC is an extremely innovative, fire resistant, green building material that is pre-cast, lightweight, strong with superior thermal and sound insulation properties. ORILITE is available in the form of blocks and reinforced panels for a wide range of both load bearing and non-load bearing construction applications. The product range includes blocks and panels of different classes and dimensions. ORILITE is produced as per BIS (Bureau of Indian Standards) code (1984); 6041 (1985);6072 (1971);6073 (2006). Advantages of construction with ORILITE. High floor space area. Labor cost savings. Speedy construction. High workability quotient (can easily be cut, chased etc). Foundation sizes minimized (due to light weight construction). Support structure minimized (due to light weight construction). Products and systems have been developed for all types of construction Industry. Residential Buildings Industrial Sheds Commercial Buildings High-Rise Buildings Hotels Schools Hospitals and more.

4 Why is ORILITE far better than conventional clay bricks? What other benefits ORILITE brings? Faster Construction ORILITE enables genuine cost savings as construction time is reduced and labor costs are minimized. No such saving from clay bricks construction. High Floor Space Area Various options available with ORILITE, can save floor space area between 4-5%.. Light Weight ORILITE blocks are one third of the weight of Clay Bricks and can be easily handled. Clay Bricks are heavy. Versatility ORILITE adapts to every structural surface. It is suitable for floors, exterior and interior walls, roofs, elevator shafts, stairwells etc, thus making ORILITE as most flexible material in all the applications. Thermal Insulation Sound Proof Unique cellular structure of ORILITE provides good insulation properties, keeping building cool in summers and warm in winters. With sound transmission class of upto 40, ORILITE show better resistance to sound transmission. Clay Bricks have less insulation properties. Clay Bricks have less acoustic performance and cannot be used as a effective sound barrier. High Strength Material Saves Time High pressure autoclaving process gives ORILITE unmatchable strength to weight ratio. Compressive Strength of ORILITE ranges from N/mm 2. Constructions with ORILITE saves time because of sizes, ease of work, zero curing etc. Mechanical Properties Fire Resistant It is easy to cut, saw, drill, chase with tools manually just like wood. Best in class, fire rating of 4-6 hours. It will prevent the spread of fire to other room. Does not have great mechanical properties. Clay Bricks do not help to prevent the spread of fire. Saves Water Globally construction of buildings consume 16% of water. A large portion of this goes in curing the surface while construction. Use of ORILITE range in construction reduces the consumption of water to 3% thus contributing in saving of natural resources. Accuracy The completely automated manufacturing process ensures that ORILITE panels and blocks are always produced to accurate size. Clay bricks are available in irregular sizes. Durability Potential/ Weather Resistance ORILITE products are very durable and will not degrade under normal climatic conditions. They have outstanding durability characteristics over traditional materials relative to humidity, freeze/thaw cycles and chemical attack. Non Toxic Anti Termite ORILITE products are made of inorganic compound and do not contain any toxic gas substances. Termites hate ORILITE. Being made of inorganic minerals, it does not promote growth of molds, pests or insects. Clay Bricks contain toxic gas substances and volatile organic compounds. Clay Bricks may be affected by termite if they contain some organic material or have some moisture content. Save Electricity Costs Earthquake Resistance Due to excellent thermal insulation properties, ORILITE reduces the consumption for air conditioning or heating systems in the buildings. It helps to control temperature upto 30% inside the building hence saving electricity costs. Earthquake forces on structure are proportional to the weight of the building. ORILITE system permits a designer to reduce the mass of the structure, limiting the impact of accelerations introduced in seismic situation. Environment Protection Designed for consumers who are environmentally conscious. It helps reduce at least 30% of environmental waste. Pollutes air at the time of the manufacturing. It is not an environment friendly product.

5 Cost Impact Analysis Compared To Bricks Cost Component Saving in Component Estimated Impact On Project Cost Explanation (A) Saving in Material (1) Mortar 61% 1.2% ORILITE blocks are 8 times the size of conventional bricks, resulting in 1/3rd the number of joints (2) Structure Steel & Concret 20% 6.25% Being light weight, ORILITE blocks drastically reduce dead weight of the building, resulting in reduction in steel and cement utilized in structure (3) Wastage 5% 0.25% Breakage in Bricks might be as high as 12-15% and in case of ORLITE Blocks, it is much less. (4) Cement Mortar (B) Saving in Labour Cost Masonry Labour 10% 3.1% Relatively larger sizes, exceptional dimensional accuracy & smooth surfaces ensure rapid construction and more walls laid per man hour. (C) Saving in Floor Space Area 4.5% 11.25% Due to exceptional thermal insulation & water barrier properties, it is possible to use thinner blocks, which results in increase in carpet area. Total Impact on Project cost 22.05% Selling Rate of Floor 2500/Sqft and considered Floor Area 3 BHK Apartment.

6 PRODUCT RANGE PRODUCT RANGE ORILITE Standard Blocks ORILITE Autoclaved Aerated Concrete Blocks can be used to build load-bearing and non load-bearing walls. Available Dimensions (mm) Length : 650 Width : 200, 250 Thickness : 75 to 300 (with 25 mm increment) ORILITE Reinforced Wall Panels ORILITE Reinforced Wall Panels are used in applications such as exterior and interior walls, partition walls, boundary wall etc. for load bearing and non load bearing conditions. Available Dimensions (mm) Length : Upto 5800 Width : Upto 625 Thickness : 75 to 300 (with 25 mm increment) ORILITE Reinforced Roof Panels Designed as per customised requirements and embedded with reinforced steel mesh, ORILITE roof panels are ideal for easy roof installation. Available Dimensions (mm) Length : Upto 5800 Width : Upto 625 Thickness : 150 to 300 (with 25 mm increment) ORILITE Load Bearing Lintels ORILITE pre-cast reinforced lintels enable quick construction of window and door openings. Lintels serve as beams to support the weight of the wall over openings. Available Dimensions (mm) Length : Upto 2100 Width : 200, 300 Thikness : 100, 150, 200

7 SPECIALIZED PRODUCTS CUSTOMIZED PRODUCTS ORILITE U-Block ORILITE U-Blocks can be used as steel-reinforced beam, lintel, and column. For any open void such as in the door area with large opening (>1.8m), Orilite U-Block is a perfect choice. Available Dimensions (mm) Length : 650 Width : 200, 250 Thickness : 200, 225, 250, 300 ORILITE Designer Wall Panels ORILITE Designer Wall Panels are mostly used in exterior and interior walls with waterproof and dust proof coating, custom made as per the project design. Available Dimensions (mm) Length : Upto 2400 Width : Upto 625 Thickness : 75, 100 ORILITE Cored Blocks ORILITE Cored Block is used mostly in subsequent layers for vertical dowels and utilities like plumbing lines, electrical fittings etc. Available Dimensions (mm) Length : 650 Width : 200, 250 Thickness : 150, 200, 225, 250, 300 ORILITE Tongue & Groove Blocks Tongue and Groove joints make ORILITE blocks far quicker and easier to lay with concrete in fill. Available Dimensions (mm) Length : 650 Width : 200, 250 Thickness : 150, 200, 225, 250, 300 ORILITE Fences ORILITE Fence is a strong, lightweight panel fence system which is easy to install and can be easily customized to create an attractive, decorative and effective solution for sound abatement, security and privacy. Available Dimensions (mm) Length : Upto 2400 Width : Upto 625 Thickness : 75, 100

8

9 FEW OF OUR PROJECTS

10 Kota, RAJASTHAN

11 Kota, RAJASTHAN

12 RAJASTHAN

13 Kota,RAJASTHAN

14 Kota,RAJASTHAN

15 Hand Tools recomended to use with ORILITE NOTCHED BUCKET TROWEL SLOT SCRAPPER PLUMB BOB CORNER TOOL This tools comes in same width as the available ORILITE products. Notched teeth ensure even mortar distribution. This hand held tool is designed for cutting chases in ORILITE walls to insert electrical or any other wiring. A Plumb bob uses gravity to determine straightness. Used to produce a tight, bubble free external corner joint. EMERY BOARD STANDARD - WITH CLOSED CARRIER BOARD SAW - WITH CARBIDE TEETH (HALF / FULL WIDTH) RUBBER MALLET Used for aligning and adjusting blocks. SAW GUIDE For a perfect fit and right-angled cut. It is ideal for sizing ORILITE blocks when cuts aren t big enough to get your saw started. This handsaw is big enough with long blade for cutting ORILITE blocks (just like wood). CHAMFERING TOOL METAL STRIP MULTIPOR HAND BRUSH It is used to remove dust from the surface of the ORILITE blocks before installation. TROWEL A flat-nosed trowel used to work mortar in tight spaces and corners. For chamfering of ORILITE products. For control joints or to connect Blocks to columns. MIXER WALL SOCKET DRILL FIBER GLASS MESH Glass Mesh can be used as a bed joint reinforcement in corners or under parapets. SPIRIT LEVEL It helps to check ORILITE block s level and smoothness at the time of installation. It is used for mixing ORIFIX mortar. This tool is used for electric outlet holes.

16 Power Tools recommended to use with ORILITE HEAVY DUTY IMPACT WRENCH Highest torque (650 Nm) in its class for the toughest screw driving application in metal (M 12- M 20) and concrete. RANDOM ORBIT SANDER Two sanding modes, random orbit mode for normal stock removal or fine finishing. ROTARY HAMMER Powerful motor: 1350 watt. Highest material removal rate when chiseling. Lockable switch in chiseling operation. ROUTER It is a tool used to rout out (hollow out) the area of ORILITE panels or blocks. DIAMOND CORE DRILLING MACHINE It is used for drilling in a wall with precision. DEPTH STOP SCREW DRIVER Drywall screwdrivers for maximum performance and a fast work rate. WALL CHASER It is used for chasing ORILITE panels in an accurate form. IMPACT DRILL It is used for drilling ORILITE blocks and panels. RANGE FINDER VACUUM CLEANER CONCRETE GRINDER BAND SAW High functionality due to integrated 360 incline sensor. Precise and easy to operate due to illuminated display which flips automatically. Integrated blower function and standard equipment holders, for versatile and convenient application for cleaning construction dust on site. It is used to grinding ORILITE surface. It is used for cutting ORILITE blocks precisely.

17 Material properties of ORILITE BLOCKS We recommend following products S.N. CHARACTERISTICS UNIT VALUE Compressive Strength Density in Oven Dry Condition Thermal Expansion Coefficient Thermal Conductivity Air Dry Condition Modulus of Elasticity N/mm 2 kg/m 3 /ºK W/m.K N/mm to to x to to 2330 ORIFIX Thin Bed Mortar ORITILO Tile Adhesive ORIFINISH Finish Coat 6 Modulus of Rupture N/mm to Fire Resistance Hours Sound Insulation db 40 for 200 mm wall ORIPLAST Thin Layer Render Thick Layer Render

18 Trusted by the Leaders

19 ISO 9001:2015 Oriental Power Cables Ltd. Manufacturers of Precast Building Solutions Corporate Office : - 6-7, Heavy Industrial Area, Multimetals Compound, Kota , Rajasthan, India. Mob Works : - P.O. Cable Nagar, NH-12, Kota , Rajasthan, India sales@opcl.in Website: Certified By