Thermal Insulation Systems & Engineering Materials

Transcription

1 leading in Technical Thermal Insulation DIN EN ISO 9001 Thermal Insulation Systems & Engineering Materials Engineered Insulation Solutions High-Temperature Insulation Materials Slide Bearing Materials Ablation Materials Engineering Materials Special Solutions Optimized for the customer as prepregs, semi-finished products and machine parts

2 Thermal Insulation Systems customized, high-performance and long service life has been providing customized Thermal Insulation Systems for various industry-specific requirements since Cold Kaltseitentemperatur side temperature ( C) Conventional thermal insulation board S 4000 Insulation effect Original figures: Heat-side temperature: 200 C Ambient temperature: 25 C Thickness of the thermal insulation board (mm) Representation of the outstanding insulation effect of the insulation material S 4000 compared to conventional pressure-resistant insulation materials. The use of high-quality raw materials, the in-house production and processing of our insulation materials, and a close co-operation with our customers form the basis for optimum insulation solutions. Insulation Materials offer excellent insulation effects, are recommended in particular for use in applications that are subject to heavy thermal and mechanical loads. Our materials are regularly checked for compliance with generally valid standards and factory standards. They are continually improved on this basis. high-performance materials are used in particular as: Insulation materials in the wood, rubber and plastics processing industries, in the mould and tool making industry Slide bearing materials in the textile and fluid-conducting industries, as well as in the mechanical engineering Ablation materials in the aeronautics and space aviation, as well as in the defense industry Heat profit (reduction of energy requirement) Heat profit (W/m 2 ) W/m 2 S W/m Thickness of the thermal insulation board (mm) Representation of the heat profit and/or reduction of the energy requirement through the use of better insulating S 4000 compared to conventional pressure-resistant insulation materials. Conventional thermal insulation board Original figures: Heat-side temperature: 200 C Ambient temperature: 25 C 2 3

3 Thermal Insulation Systems for the Wood Processing Industry Specific thermal insulation is imperative in the production and coating of chip boards and fibreboards in particular. The presses used for this purpose are subjected to high thermal and mechanical loads. Damage to the machine components and production losses are inevitable without an optimized thermal protection concept. Thermal insulation solutions provided by ensure product quality, process safety and machine protection. Wood Processing Industry Thermal Insulation Systems in presses: as insulation of the frame or piston as cover of the heating plates as thermal protection in column presses to prevent high temperatures in the cross-beams for thermal decoupling of testing and measuring instruments for the reestablishment of plane parallelism in damaged elder presses by compensation inlays as heat insulating slide bearing in case of extendible tables for operational insulation of supply pipes for hot water, steam or pre-heating oil Press frame Frame insulation Heating plate cover Heating plate Heating plate insulation Piston insulation Hydraulic cylinder Press frame Press load in case of insufficient insulation illustrated below Frame Press level Press table heated to 200 C 20 C Hydraulic load Frame distortion The use of a Insulation prevents press distortion and assists the production process by distinctly reduced heat losses. Advantages through the use of Insulation Materials: Improved and reproducible product quality through a more uniform heat distribution on the process level Considerably lower loads on the seals and sleeves due to the considerably reduced heat transmission by the piston Shorter heating up time, among other things, by reducing the heat loss on the heating plate surfaces or the pipe transporting the heating medium Considerable energy saving as well as distinct reduction of thermal stress and distortion on the press frame due to pressure-resistant heat separation between the heating plate and the ram or heating plate and mounting platen Calculable servicing times through optimized Thermal Insulation Systems ContiRoll press (Siempelkamp) 4 Short-cycle press (Dieffenbacher) Short-cycle press (Wemhöner) Short-cycle press (Hymmen) Short-cycle press (Siempelkamp) 5

4 Thermal Insulation Systems for the Rubber Processing Industry The production of tyres, conveyor belts and other rubber articles are subject to high requirements with respect to energy efficiency, product quality and process safety. Tailor-made Thermal Insulation Systems have been developed specifically for these requirements and are an important component in optimized rubber-processing procedures. Tyre Curing Presses Rubber Processing Industry For many years, renowned companies in the tyre industry have belonged to our satisfied customers. The Thermal Insulation Systems developed by are ideal in that they combine: Insulation effect Mechanical and chemical resistance Long service life For our customers this results in economic benefits, such as: Reduction of energy costs Reduction of cycle times Increase of product quality Tyre curing press (Harburg-Freudenberger) Segment insulation BRA-FLEX Flexible exterior insulation Example tyre container: without insulation with insulation Excellent insulation Easy installation Securely positioned Robust and long service life Chemically resistant Tailor-made Well-tried as: Machine-dependent insulation and Mould-dependent insulation Exterior insulation BRA-FLEX Elastomer press insulated with S 4000 Apart from tyre curing presses, Insulation Materials are also used in the following applications, among others: Conveyor belt and conveyor belt repair presses for the production and/or repair of conveyor belts with textile fabric or steel cord plies Single and multi-daylight presses for the production of tyre treads in retreading processes Presses for the production of rubber plates, mats and floor covering Rubber injection machines and presses for the production of moulded rubber articles Multiple tool insulated with S 4000 Pressure plate made of BRA-GLA 6 Rubber injecting moulding machine (Maplan) Conveyor belt press (Siempelkamp) Elastomer press (Engel) Rubber press (Wickert) 7

5 Thermal Insulation Systems for the Plastics Processing Industry Modern plastics processing is characterized by high requirements for energy efficiency, reproducible quality and cost-effectiveness. The Thermal Insulation Systems are specially optimized to these requirements and contribute significantly to modern plastics processing. Mould and Tool Making Industry Plastics Processing Industry Insulation Materials for the mould and tool making industry are used in particular for: Injection moulds and tools Compression tools and moulds Blow tools and moulds Extrusion tools Hot runner systems The advantages of the Insulation Systems are: Excellent insulation effect High temperature resistance Good mechanical strength Good resistance against release agents, cleaners and other chemicals Excellent dimensional stability under dynamic load Long service life Large mould insulated with BRA-GLA Injection mould insulated with S 4000 Exterior insulations for moulds and tools Comparison between insulated / non-insulated exterior mould surfaces Insulated exterior mould surface Non-insulated exterior mould surface The high energy losses on the exterior surfaces of tools and production lines can be effectively reduced by the use of Exterior Insulations. This shortens the heating-up times and assists in providing a constant temperature distribution. Thermal Insulation Materials are used in many applications in the plastics processing industry. Apart from the use as mould and tool insulations, our materials are applied primarily in the following machines and lines: Heated presses for the manufacture of articles of moulded plastics Plastic welding machines and equipment Packaging machines Film blowing lines Blow-moulding lines Extrusion lines Nozzle insulation for film blowing lines Film blowing line (Kiefel) Extrusion hose head (Müller) Extruder with wide-slot nozzle (Kuhne) 8 Exterior mould surface insulated with BRA-GLA MP 9

6 Slide Bearing Materials Many sliding applications are characterized by high thermal load. Standard sliding materials made of thermoplastics cannot be used here frequently as they are not sufficiently rigid at higher temperatures. Slide Bearing Materials have been developed specifically for use in higher temperatures and pressure loads. Sliding Applications In thermally loaded sliding applications in particular, the Slide Bearing Materials have distinct advantages compared to conventional sliding materials. By using high-quality material components, the following properties are ensured in particular: Excellent sliding properties Resistance to high mechanical load Low abrasion Good emergency running properties Coefficient of expansion similar to steel Little swelling behaviour Radial bearing made by Slide bearing material (BL - series) Axial bearing made by Slide bearing material (BL - series) Hot water circulation pump (KSB) Special coatings for Insulation Materials BL 20/1 Slide coating Advantages of the coating: Reduction of the frictional resistance Increase of the resistance to chemicals Prolongation of life High flexibility by individual coating of the insulation material which has been matched to the application FP-BRA coating Slide Bearing Materials are used in other selected fields as well: in pumps for raising potable water, for mine drainage or in process pumps as axial or radial bearings in rotary compressors as rotor blades in mechanical engineering as sliding and guiding elements, such as bearings in cold pilger rolling mills, guide rails in textile machines and guide rails in multi-platen presses in wagon and rail vehicle construction as sliding elements in bogies Pump component with pressed-in BL sliding bushing (Ritz) 10 Rotary compressor (Gardner Denver) Bogie of a rail vehicle Slide Bearing Materials (BL series) 11

7 12 13 Ablation Materials Extreme loads caused by heat occur in particular in applications in aeronautics and space aviation and in defense technology. Specifically for these applications has developed insulation materials which can withstand these loads. Ablation Applications Test stand solid rocket motor Meteor rocket insulated with S 5000 to be fitted to the Eurofighter (Bayern-Chemie) Ablation Materials have the following characteristic features: Resistance to temperatures of up to 3,000 C High heat transmission resistance Good erosive resistance to highly accelerated particles which occur in the exhaust plumes of rocket engines in particular Non-inflammable and/or self-extinguishing Good tolerance to double-base and composite propellants High mechanical strength Suitable also for complicated geometries Selected uses of Ablation Materials: Insulation of rocket engines Combustion and object protection in the action range of exhaust plumes of rocket engines, such as deck protection on naval vessels Insulation of submarine rescue systems Gas generator of the submarine rescue system Resus lined with S 5000 Ablation material used to cover the launching platform and supporting arm of the Ariane launching facilities Frigate with deck and construction protection made of S 5000 in the area of the RAM launcher (Blohm & Voss) Submarine equipped with rescue system Resus (Astrium)

8 14 Experts in High Technology Advanced Materials In order to benefit from globalization in world-wide competition, it is important for our customers to reduce costs and to optimize production processes. Engineered Insulation Solutions Optimized for the customer as prepregs, semi-finished products and finished machine parts. Insulation Materials have been developed to assist the users of our materials in the realization of the targets mentioned. Advantages of Insulation Materials By using Insulation Materials, our customers benefit from the following advantages for their plants and machines: Reduction of the energy required Shorter heating times Shorter down-times Uniform temperature distribution Constant and reproducible product quality Increase of output Process optimization Protection against burns In order to be able to optimally use the benefits of our products, the insulation solutions should be adapted to the individual application of the customer. Our competent application engineers rest at your disposal to assist you in the selection of the ideal insulation system. For more information on our products and their potential uses, please contact us by phone or by accessing our website at

9 Isoliertechnik For more than sixty-five years Isoliertechnik GmbH & Co. KG has been belonging to the internationally leading enterprises in the market for high-tech composite materials. By consistently focussing on innovation, customer orientation and high technical competence, today is a world-wide recognized partner in the field of technical thermal protection. Development: Standstill is a step backwards! For this reason, our development department with its state-of-the-art equipment is the cornerstone of our company, as Insulation Materials are developed here and are tested for conformity with the applicable standards. In addition, we use special testing equipment to simulate the load situations which occur in concrete applications in order to ensure the suitability of our Thermal Insulation Systems. Consultation: Good insulation has to be matched to the individual requirements of the customer. We will be pleased to assist you in selecting the perfect insulation material for your requirement. Production: We have specialized in the production of prepregs, semi-finished products and engineering materials. Our state-of-the-art and specialized machinery also enable the complete production of complicated geometries. 10/07 Material testing CNC machining centre Headquarters of Group Handed over by: Isoliertechnik GmbH & Co.KG Taubensuhlstraße 6 D Landau/Pfalz Phone / Fax / info@brandenburger.de

10 Engineered Insulation Solutions High-Temperature Insulation Materials Temperature resistance Compressive strength at Coefficient of thermal conductivity in C 23 C in N/mm C in N/mm 2 in W/mK long-term short-term EN ISO 604 EN ISO 604 DIN Up to 300 C S ,13 S 4000 HT ,18 Noras ,30 BRA-GLA N ,30 BRA-GLA ,30 KV ,25 BRA-GLA SI ,22 Exceeding 300 C GL -M ,30 GL -P ,31 Supratherm H ,3 5 0,19 Supratherm T ,30 Supratherm HT ,09 Supratherm HT ,22 Optimized to the customer s requirements as prepregs, semi-finished materials and finished machine parts Excerpt from the product programme For more information on our products and their potential uses, please contact us by phone or by accessing our website at Isoliertechnik GmbH & Co. KG Taubensuhlstrasse 6 D Landau Germany Phone / Fax / info@brandenburger.de Exterior Insulation Materials S 2000 A ,100 BRA-GLA MP ,090 BRA-GLA KA ,050 BRA-FLEX ,060 ISO-Mat G ,036 Isoflex AFV ,050 Slide Bearing Materials BL 20/ ,45 BL 20/1 EP ,45 BL 20/1 GG EP ,45 BL ,31 Ablation Materials S ,25 S ,35 S ,35 Specialities Compensation Inlay AE 2000 N High-performance coatings FP-BRA coating Sliding coating Information on our surface coatings will be provided upon request Subject to modifications within the scope of technical further developments. The guideline values rendered in this list are not contractual data. 10/07

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12 300 in C 23 C in N/mm² 200 C in N/mm² EN ISO 604 EN ISO 604 in W/mK DIN AE 2000 N - FP-BRA -