Sheltering your value. Pre-fabricated Building

Transcription

1 Sheltering your value Pre-fabricated Building

2 What is Pre-fabricated Building? Prefabricated Building, often referred to as Prefab, is a type of building that consists of several factory-built components or units that are assembled on-site to complete the unit. Prefab is also called as various names according to the industry practice and usage. Remote Instrument Enclosure (RIE) Remote Interface Building (RIB) Satellite Instrument House (SIH) Field Auxiliary Room (FAR) Power Distribution Center (PDC) E-House Remote Instrument Enclosures (RIE), modular, fit-for-purpose buildings constructed to house equipment for monitoring and controlling individual process units and electrical equipments at refining, petrochemical, chemical, power, oil & gas and other process facilities. The RIE is a skid-mounted, self-contained, transportable building, delivered to the client s facility pre-wired, pre-tested and fully integrated with power distribution and sufficient input/ output (I/O) capacity for plant unit requirements, plus additional expansion capability. The insulated, fully redundant air conditioned building is pressurized and air purified, necessary for operation of the control system equipment. The exterior of the building is typically rated for National Electric Code Class I, Division 2 hazardous duty service with the interior classified for general purpose operation. Some cases, blast-resistant type building to be furnished in order to protect the equipments inside according to the blast study of the location. What are the benefits? The units can be fabricated, fully-equipped and tested in a controlled and secure environment by highly skilled craftsmen before being shipped to the client s facility where they can be easily hooked up. This more productive approach saves time, is safer and is less costly for the client, especially when it is part of a brown field expansion. The alternative had been to construct and outfit a building on-site amidst other activities. This field construction method often resulted in delays, safety hazards, permit issues and cost overruns. Optimized Schedule & Space Flexible Allocation & Arrangement Cut-down Construction Period Man-hour Saving Effective Integrated FAT Mobility 2

3 How it is manufactured? Typically, RIE s are constructed from galvanized steel, but can be manufactured in fiberglass, prefabricated concrete, or other materials suitable to operate in corrosive environments or to meet blast-resistant requirements. Hisco performs overall structure(base, wall, roof, floor, interior, exterior, cable tray, duct, electric, panel, door) design, material procurement and fabricates the building shells, and then self-performs installation and integration of the control system equipment, power distribution, and building utilities (HVAC, lighting, fire detection & alarm, receptacles, etc.) in an integration and staging facility. There, under controlled conditions, the buildings are outfitted with control and safety system cabinets, power distribution equipment, lighting, receptacles, and, in some cases, an Uninterrupted Power Supply (UPS) for providing reliable, redundant power to the control and safety system equipment. Additionally, HVAC, air purification, filtration, smoke and fire detection, fire suppression systems and other features are added at this facility. Once all the system cabinets have been installed, powered, and signal wiring has been installed from the system I/O to marshaling terminals, a Integrated Factory Acceptance Test is performed to ensure all equipment is wired and functioning properly prior to shipment. 3

4 Logistics & Transportation Hisco has a team of industry-experienced logistics and transport specialists who understand how to get large shipments from point A to point B without mishap and within the various country ground transportation guidelines. Similarly, they are experts in export regulations and ocean movement to international locations. Site Installation Once delivered to the site, the RIE is set on its foundation, power is brought to the building, and home-run signal cables are terminated at the RIE marshaling terminals. In addition, fiber optic network communication cables are installed and connected to control system equipment located in the plant Central Control Room (CCR). The RIE building and contained control system equipment can be operational in a short time compared to previous traditional control system installations. Why Hisco? Hisco s automation and control expertise gives the client value added with the construction of the RIE. Experience Hisco has vast experience in the design, engineering, instrument layout, panel construction and integration of automation and control projects for the process industries worldwide. Turnkey Capability The RIE project can be fully handled by Hisco as a single source supplier with single point responsibility and consistent quality. Hisco can supply the RIE, reducing the number of third party contractors and providing a smooth interface on the project. Hisco s field installation and commissioning completes the turnkey offering. 4

5 Industry Standards The RIE design, materials, workmanship, and testing will be in accordance with the applicable sections of the latest edition of the following standards which varied with client s requirements. American National Standard Institute American Institute of Steel Construction ANSI/FPA70 National Electric Code American Society of Heating, Refrigeration, and Air Conditioning Engineers Guide National Fire Protection Association And specified basic engineering design of the project. Technical Data Item Dimension Dead Weight Area Volume Base Structure Wall, Roof Insulation Coating & Painting Specification Standard Single Module : 12,500(L) x 4,000(D) x 4,000(H) Size on demand. Custom size is available by composition of various sized modules Approx. 12.9t (Standard Single Module) 50m 2 (Standard Single Module) 200m 3 (Standard Single Module) H-Beam, C-Channel or Square pipe, Carbon steel Galvanize, corrugated steel Sandwich Panel Gypsum Board Blast-resistant as optional Mineral Wool Glass Wool On Demand 5

6 JIS B 7505 #401, IS Biz Tower, 26, Yangpyeong-ro 21-gil, Yeongdeungpo-gu, Seoul, Korea Tel Fax rie@hiscoi.com