Leveling Foot RB210. Leg Extender RLT66

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1 Landing for Right & Left Turn R342 ITEMS # , , , , , , , , , , , , CUSTOM ACCESS RAMP SYSTEM MODELS # R100, R242, R342, R442, RB210, RC536/548, RT536/548, RLT66, RLQ66, RX536/548 Francais p. 57 Español p. 113 Landing U Turn R442 Crossbeam RC536, RC548 Leveling Foot RB210 Ramp Run R242 Bottom Run R100 Crossbrace RX536, RX548 Sq. Leg Extender RLQ66 Leg Extender RLT66 ATTACH YOUR RECEIPT HERE Threshold RT536, RT548 Questions, problems, missing parts? Before returning to your retailer, call our customer service department at , 8 a.m. - 5 p.m., CST, Monday - Friday. 1 Lowes.com

2 TABLE OF CONTENTS Safety Information... 3 Preparation... 3 Package Contents for R242 Ramp Run... 4 Hardware Contents for R242 Ramp Run... 5 Package Contents for R100 Bottom Run... 6 Hardware Contents for R100 Bottom Run... 7 Package Contents for R342 Landing for Right & Left Turn... 8 Hardware Contents for R342 Landing for Right & Left Turn... 9 Package Contents for R442 Landing for U Turn Hardware Contents for R442 Landing for U Turn Coordinating Pieces Site Preparation and Foundation Common System Configurations Assembly Instructions Steps for all Kits Assembly Instructions R242 Ramp Run Assembly Instructions Steps for all Kits Assembly Instructions R342 LANDING for Right & Left Turn Assembly Instructions R442 LANDING for U Turn Assembly Instructions R100 Bottom Run Adding Decking and Railing...48 Care and Maintenance...51 Warranty...51 Replacement Parts List PRODUCT SPECIFICATIONS SPECIFICATIONS Designed to 100 lbs. per square foot. Structural posts designed for the greater of 50 lb. per foot on top rail or 200 lb. horizontal load. Maximum slope across ramp width: For 36 in. width ramp: ±7inches For 48 in. width ramp: ±9inches Maximum Ramp Slope: 1:7 Recommended Slope: 1:12 (approx. 4.88) SPECIFICATIONS A deck height of more than 34 in. from the post base will require leg extender kits. Max. height is 49 in. A deck height of more than 22 in. from the post base requires diagonal bracing. The self-leveling foot (Item # , sold separately) can slope a maximum of ±10 in any direction. Designed for use with one of the following decking materials: 1x6 composite, 2x6 composite, 1x6 wood, 2x6 wood. 2

3 SAFETY INFORMATION Please read and understand this entire manual before attempting to assemble, operate or install the product. Based on the International Building Code (IBC) 2012, American Society of Civil Engineers (ASCE) 7-10 design code and National 2010 ADA Standards for Accessible Design, the Custom Access Ramp System (CARS) has been designed to 100 lbs. per square foot vertical load and the greater of 50 lb. per foot on top rail or 200 lb. horizontal load. Consult chosen railing for load specifications. Local building codes should be verified before construction. Consult a qualified designer for footing details to extend max. rise. Can be configured to meet National 2010 ADA Standards for Accessible Design. Design of the ramp does not take into account impact from weight of snow accumulations falling from adjacent surfaces or snow loads in excess off 100 lbs. Posts require a minimum foundation and anchorage sufficient to support 1600 lbs vertical load. The landing area must be a solid, level surface. It is recommended that the adjustable post support brackets of the item# bottom run shall be connected to a single concrete footing on which they both sit. It is the responsibility of the owner or qualified installer to verify soil conditions and requirements for compliance with local codes. Actual soil conditions at ramp location shall be verified and the specific footing requirements shall be designed by a qualified designer. For site specific conditions contact a qualified designer (i.e. poor soil conditions, steep hill sides, and special loading conditions.) The top of the ramp assembly shall be connected to a supporting structure that is capable of supporting all longitudinal and lateral ramp loads as required by the 2012 IBC and local building codes. The design of the ramp assembly as set forth herein pertains only to the ramp components and assembly as manufactured by Americana Building Products. The design of and attachment to supporting structural elements are outside of the scope of this guide. It shall be the Owner and Installer s responsibility to provide sound supporting structure and attachment and to consult with qualified individuals where the design or verification of such components is required. It shall be the Owner and Installer s responsibility to verify that local building code requirements are met and that proper permits are obtained prior to the installation. Professional engineering services may be required. Contact a Lowe s representative for professional engineering options if required. Hurricane tie downs are available for instances where local code requires them. Please call for more information. WARNING CAUTION: Installation should be performed in temperatures ranging from 208F to 1008F PREPARATION Before beginning assembly of product, make sure all parts are present. Compare parts with package contents list and hardware contents list. If any part is missing or damaged, do not attempt to assemble the product; call Tools Required for Assembly: Safety Glasses, Gloves, Tape Measure, Level, Carpenter s Square, Drill with Phillips #3 bit and 3/8 in. hex nut driver, Hex Key, Utility Knife or Scissors, Combination Wrenches or Ratchet Wrench with socket sizes 7/16 in., 1/2 in., 3/4 in. Adjustable Wrench optional. Please consult anchor manufacturer for any additional tools required for securing chosen anchors (sold separately). Electric impact driver and angle meter recommended but not required. Additional tools may be required for installation of decking and railing. Lowes.com 3

4 PACKAGE CONTENTS: Ramp Run R242 PART DESCRIPTION QUANTITY A5 T Leg (A5) Assembly 2 C Sleeve Cap 2 G Side Rail 2 H Side Rail Bracket (preassembled) 2 I Side Rail Bracket (preassembled) 2 J Support Joist 2 K Support Joist Bracket 4 PART SOLD SEPARATELY QUANTITY RC536 or Crossbeam 36 in. or Need 1 RC in. 4

5 HARDWARE CONTENTS Ramp Run R242 (shown actual size) AA BB EE PP Handle Qty. 2 1/4 Lock Nut Qty. 2 #14 x 1 in. HWH #3 Tek Screw Qty. 48 1/4 x 3 in. Bolt Qty. 2 Lowes.com 5

6 COORDINATING PIECES Crossbeam 36 in. RC536 Crossbeam 48 in. RC548 Needed for: Bottom Run R100 Ramp Run R242 Landing Right or Left Turn R342 Landing U Turn R442 Threshold 36 in. RT536 Threshold 48 in. RT548 (2 Thresholds needed per project: one at entry of Bottom Run and one at end of ramp section) Can attach to: Bottom Run, Ramp Run, Landing for Right & Left Turn, Landing for U Turn A2 Z A3 PART DESCRIPTION QUANTITY Z Crossbeam 1 OO NN Not to size PART DESCRIPTION QUANTITY A2 Threshold Plank (A) 1 A3 Threshold Plank (B) 1 NN Screw, #8-18 x 1-1/2 in. PFH #2 Tek 4 Cross Brace 36 in. RX536 Cross Brace 48 in. RX548 Needed for: Ramp Run R242 when either post spans more than 22 in. from post base to top of crossbeam Not to size A1 PART DESCRIPTION QUANTITY A1 Cross Brace Angle 2 OO Bolt, 9/16 x 1-1/4 in. HWH TapFlex 4 12

7 COORDINATING PIECES T Leg Extender RLT66 Needed for: T Leg Post more than 28 in. from post base to deck height on Landing for Right & Left Turn R342 or Landing for U Turn R442 Square Leg Extender RLQ66 Needed for: Square Post more than 28 in. from post base to deck height on Landing for Right & Left Turn R342 or Landing for U Turn R442 Pre-assembled Pre-assembled X Y CC CC W W PART DESCRIPTION QUANTITY W Leg Attachment 1 X Leg Extender 1 CC Screw, #8-18 x 1 in. PFH #2 Tek 1 QQ A4 PART DESCRIPTION QUANTITY W Leg Attachment 1 Y Square Leg Extender 1 CC Screw, #8-18 x 1 in. PFH #2 Tek 1 Leveling Foot RB210 Needed for: Posts placed on slopinsg surface Not to size PART DESCRIPTION QUANTITY A4 Leveling Foot 1 QQ Screw, Wood 3 in. Slotted Flat Head 2 Lowes.com 13

8 SITE PREPARATION AND FOUNDATION (Materials NOT supplied with kits) Note: Site preparation is required for this ramp. Placing posts on a footing is highly recommended. Without footings, settling could occur. The manufacturer is not responsible for replacing parts damaged or property lost due to incorrect assembly. Note: Complete the site preparation and footings before unpacking parts and beginning assembly. To prepare ramp site, follow the steps below: 1) Consult local building codes before construction. 2) Before any digging, check with local utilities to determine location of buried cables, pipes, etc. 3) Posts require a minimum foundation and anchorage sufficient to support 1600 lbs vertical load. The landing area must be a solid, level surface. It is recommended that the adjustable post support brackets of the item# bottom run shall be connected to a single concrete footing on which they both sit. It is the responsibility of the owner or qualified installer to verify soil conditions and requirements for compliance with local codes. Actual soil conditions at ramp location shall be verified and the specific footing requirements shall be designed by a qualified designer. For site specific conditions contact a qualified designer (i.e. poor soil conditions, steep hill sides, and special loading conditions.) 4) Anchoring the ramp: Count base types on your complete unit and purchase anchors required. Recommended anchors for concrete applications: 1/4 in. diameter x 3 in. long concrete screws Recommended anchors for wood applications: 1/4 in. diameter x 3 in. long into wood support joists 5) Begin installation with section that attaches to building. NOTE: To firm and level first section, attach threshold to a supporting structure that is capable of supporting all longitudinal and lateral ramp loads as required by the 2012 IBC and local building codes. Standard Post Base Optional Leveling Foot 14

9 COMMON SYSTEM CONFIGURATIONS BEFORE ASSEMBLY: Layout posts in a rough approximation of desired configuration. Refer to planning guide at Lowes.com/ramps for more details. NOTE: R100 Bottom Run and R242 Ramp Run have two A5 T Leg Assemblies that accept a crossbeam. When joining a Bottom Run or Ramp Run to a landing, one A5 T Leg Assembly must be switched with a Landing Leg Assembly (A6 or A7) to accept a crossbeam on two sides. NOTE: Configurations can be combined as needed. NOTE: Start the ramp with the section next to the building and secure with a Threshold (RT536 or RT548). To join kits switch A5 T Leg Assembly with A7 Landing Leg Landing Left Turn R342 Landing Right Turn R342 To join kits switch A5 T Leg Assembly with A7 Landing Leg Landing U Turn R442 To join kits switch A5 T Leg Assembly with A6 Landing Leg Landing U Turn R Lowes.com

10 ASSEMBLY INSTRUCTIONS: FOR ALL KITS 1. Before beginning assembly, open all kits and compare package contents with package contents and hardware contents lists to be certain all parts are accounted for. Next, identify all posts: the A5 T Leg Assemblies, A6 Landing Leg (A) Assemblies, A7 Landing Leg (B) Assemblies, and the A8 Landing Sq. Leg Assemblies. Layout posts where needed. Refer to the Common System Configurations section on page If using Leveling Foot RB210, position under post and press down until the lock pops. Pivot post until two holes in foot are completely visible. Install two #8 x 3 in. screws (QQ) to lock Leveling Foot on post assembly. It will still pivot. 2 Hardware Used QQ 3 in. Slotted Flat Head Screw x 2 16

11 ASSEMBLY INSTRUCTIONS: FOR ALL KITS 3. Holding firmly in place, attach a support joist bracket (K) to a support joist (J) with #14 x 1 in. HWH #3 Tek Screws (EE). 3 Recommended Tool (not included): drill with 3/8 in. hex nut driver Hardware Used EE #14 x 1 in. HWH #3 Tek Screw x 8 R242, R342, R442 Joists R100 Joists Fig. 3a Fig. 3b 4. Attach another support joist bracket (K) to the other end of the support joist (J) using #14 x 1 in. HWH #3 Tek Screws (EE). 4 NOTE: Only attach support joist brackets (K) to both ends of the support joists (J) for R242 Ramp Runs, R342 Landings for Right & Left Turns and R442 Landings for U Turns (see Fig. 3A). Only attach support joist brackets (K) to one end of the support joists (J) for R100 Bottom Runs (see Fig. 3B). Repeat steps 3 and 4 for all remaining joists. Hardware Used EE #14 x 1 in. HWH #3 Tek Screw Lowes.com 17

12 ASSEMBLY INSTRUCTIONS Ramp Run R Layout both side rails (G). Pivot side rail brackets (H and I) (pre-assembled) to position shown. Attach with #14 x 1 in. screws (EE) each. Tighten pre-assembled screws. 5 NOTE: DO NOT OVER-TORQUE SCREWS. Recommended Tool (not included): drill with 3/8 in. hex nut driver Hardware Used EE #14 x 1 in. HWH #3 Tek Screw x Attach crossbeam RC536/RC548 (Z) (sold separately) to T Leg Assembly (A5) with 1/4 in. x 3 in. bolt (AA) and 1/4 in. nut (BB). 6 Recommended Tool (not included): Ratchet wrench with 7/16 in. socket Hardware Used AA 1/4 x 3 in. Bolt x 1 BB 1/4 Nut x 1 18

13 ASSEMBLY INSTRUCTIONS Ramp Run R Attach other end of crossbeam RC536/RC548 (Z) (sold separately) to remaining T Leg Assembly (A5) with 1/4 in. x 3 in. bolt (AA) and 1/4 in. nut (BB). 7 NOTE: Insert bolt (AA) in the same direction as step 6. Hardware Used AA 1/4 x 3 in. Bolt x 1 BB 1/4 Nut x 1 8. Determine next section of ramp for second set of posts. If the next section is an R242 Ramp Run or R100 Bottom Run, repeat steps 5 and 6 with T Leg Assemblies (A5) from the appropriate kits. If the next section is an R342 Landing for Right & Left Turn (see Fig. 8a) or R442 Landing for U Turn (see Fig. 8b), repeat steps 5 and 6 with a Landing Leg (A) Assembly (A6) and another T Leg Assembly (A5). Post Placement for L Landing R342 8a Post Placement for U Landing R442 8b Lowes.com 19

14 ASSEMBLY INSTRUCTIONS Ramp Run R Position post assemblies as shown with 1/4 nut (BB) facing direction of ramp s upward slope Attach handles (PP) on all post pins. For safety, remove handles after installation. 10 TIP: Turn handle (PP) so that the open side is facing up. This will ensure the handle does not come off when attempting to raise the crossbeam. Hardware Used PP Handle x Hang the support joists (J) over the crossbeams RC536/RC548 (Z). Space the joists between 12 in. and 16 in. apart. 20

15 ASSEMBLY INSTRUCTIONS Ramp Run R Lock side rails (G) over crossbeams RC536/RC548 (Z) (sold separately) Pull handles (PP) to adjust the side rails (G) until they are level. TIP: Turn handle (PP) so that the open side is facing up. This will ensure the handle does not come off when attempting to raise the crossbeam. 13 Lowes.com 21

16 ASSEMBLY INSTRUCTIONS Ramp Run R A2 A3 14. If section is next to house/deck, set Threshold RT536/RT548 (sold separately) to stabilize and level unit. Slide threshold plank (A2) into plank (A3). Adjust location of plank (A2) to allow plank (A3) to hit end surface. Fasten threshold plank (A2) to side rails (G) with 1-1/2 in. screws (NN). Fasten threshold plank (A3) to ending surface with a 1/4 anchor (not included). Hardware Used NN Screw, #8-18 x 1-1/2 in. PFH #2 Tek x 4 Hardware Recommended 1/4 anchor of choice 36 in. unit x 3 48 in. unit x 4 22

17 ASSEMBLY INSTRUCTIONS Ramp Run R Starting from a level horizontal position, lower one crossbeam RC536/RC548 (Z) six holes down on the posts to achieve an approximate 1:12 slope. 15 Recommended Tool: level 16. Level crossbeam RC536/RC548 (Z) by turning the fine adjustment set screw in the sleeve with a hex key (not included). Turn clockwise to raise crossbeam and counterclockwise to lower crossbeam. 16 Recommended Tools: hex key, level Determine the next section of your ramp. - For another R242 Ramp Run, return to step 9. - For an R342 Landing for Right & Left Turn, continue to step For an R442 Landing for U Turn, turn to step For an R100 Bottom Run, proceed to step 52. Lowes.com 23

18 ASSEMBLY INSTRUCTIONS FOR ALL KITS 17 More than 22 in. 17. When the top of a crossbeam is more than 22 in. from the bottom of the post, cross braces RX536/RX548 (sold separately) must be attached. Attach the cross brace angles (A1) to the posts with 9/16 x 1-1/4 in. HWH TapFlex bolts (OO). Attach cross braces at first hole under the sleeve on the posts. Hardware Used OO Bolt, 9/16 x 1-1/4 in. HWH TapFlex x When the top of the crossbeam is 34 in. or higher from the bottom of the post, leg extenders RLT66/RLQ66 (sold separately) must be attached. Remove pre-assembled #8-18 x 1 in. PFH #2 Tek Screw (CC) from extender, slide out adjustable post support and insert leg extender RLT66/RLQ66 (X/Y) into the post. Adjust height and secure with the Tek Screw (CC). 24

19 ASSEMBLY INSTRUCTIONS Threshold RT536 or RT Position knuckle of threshold plank (A3) into slot of threshold plank (A2). Slide together until both ends are flush. NOTE: Threshold Kit RT536 or RT548 sold separately Threshold installed on R100 Bottom Run 65. Place threshold plank (A2) on side rails (G) and position until groove in threshold plate (A3) fits over tab of side rail covers (B2). Attach threshold plank (A2) to side rails (G) with four #8 x 1-1/2 in. screws (NN). Attach threshold plate (A3) to the ending surface with appropriate anchors (not included). Hardware Used NN #8-18 x 1-1/2 in. PFH #2 Tek screw x 4 Hardware Recommended Concrete surface: Tap con 1/4 in. x 3 in. Concrete Anchor with Flat Head Wood/composite surface: 1/4 in. x 2 in. Lag Screw with Flat Head 47 Lowes.com

20 ASSEMBLY INSTRUCTIONS Decking 66. Add decking. The specific decking material used (1x6 or 2x6 composite or wood decking) shall be capable of supporting 100 PSF vertical load minimum and other loads as mandated by local building codes and conditions, based on a 16 in. maximum span. Please consult the decking consultant for decking requirements. The specific decking material shall be appropriate for local weather and exposure conditions and shall have appropriate slip resistance as mandated by the 2012 IBC, local building codes, and the ADA where required. Attach decking of choice with 2 screws into each support joist and side rail. Recommend 1/4 in. gap or less. Refer to manufacturer s instructions. NOTE: Recommended plank lengths: 35-7/8 in. for a 36 in. ramp 47-7/8 in. for a 48 in. ramp in. Landing Right & Left Turn 120 in. Landing U Turn 66a 66b Hardware Recommended Square Drive Bugle Head #3 Drill Point 410 Stainless Steel 2-1/2 in. x 2 per plank/support connection 48

21 ASSEMBLY INSTRUCTIONS Railing 67. To complete ramp, add railing. Custom Access Ramps are designed to use railing that will support maximum lateral load of 50 lbs. per foot of railing. Please consult railing consultant to meet this requirement. Put decorative post sleeve over adjustable post. Remove set screw. Adjust internal post to 1 in. below sleeve height. Set height with screw. If needed, T post can be cut with a hack saw (not included.) 49 Lowes.com

22 ASSEMBLY INSTRUCTIONS Railing Attach guard rail of choice. Use rail bracket as guide to drill hole before attaching. Must hit solid surface inside post. 68. Optional ADA compliant hand rail can be added to posts. Attach hand rail making sure to hit a solid surface inside post. Examples of how decking and railings may be added to the Product are merely an example and not an endorsement by Americana, nor does Americana provide any warranty, express or implied, with respect thereto, or assume any liability with respect thereto. 50