fermacell The ultimate building board for sustainable and energy efficent construction

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1 fermacell The ultimate building board for sustainable and energy efficent construction Energy efficency in buildings 6th of June Melbourne, Australia Michael von Esden Export Manager Fermacell GmbH

2 Agenda The fermacell company Products and sustainability fermacell s motivation for Australian market Application areas of fermacell boards Timber frame and modular Dry lining Flooring sound and fire protection solutions Contact 2

3 The Fermacell company within Xella Group Xella International Sales: 1.27 billion Staff: 5,960 FTE Baustoffe Xella Baustoffe GmbH Sales: 239 Mio. Staff: 660 FTE Fermacell GmbH Fels-Werke GmbH Resources Aerated Autoclaved Concrete Calcium Silicate Unit Mineral Insulation Boards Gypsum Fibreboard Fire Protection Boards Cement-bonded dry lining boards Lime Limestone 1) Figures for 2015 and prior to consolidation 3

4 fermacell - history and overview fermacell gypsum fibre board was first developed in Germany in the year 1971 fermacell gypsum fibre boards are manufactured by a patented technology and are outperforming standard gypsum plaster boards Cement bonded boards for water resistant and fire protection applications fermacell is a success story an today manufactured in 5 factories, 3 in Germany and 1 in the Netherlands and in Spain fermacell produces full range of building boards for dry lining, timber frame and fire protection Experienced Export department is supplying projects around the world 4

5 fermacell - location and production Duisburg Calbe, DE Wijchen, NL Orejo, ES Siglingen, DE Münchehof, DE 5

6 fermacell motivation for Australian market fermacell wants to supply high quality building boards and customized solutions for the Australian market. Therefore we are looking for potential partners: Manufacturer of modular construction systems such as pods or prefab timber frame buildings Manufacturer of raised hollow or raised access floor systems Installer of raised hollow or raised access floor systems Specialized dealer or installer of flooring systems (subfloor) to improve sound or fire protection as well renovation of floors 6

7 fermacell board how is it made FERMACELL has a very simple homogenous composition: 80% recycled gypsum and 20% cellulose fibres derived from recycled papers, mixed with water. Formed into dense sheet material, cured and cut to size. water 100% recycled material paper fibre gypsum There are no additives or preservatives used whatsoever. The entire production process is fully recycling, which means that all by-products are fed back into the production cycle. 7

8 fermacell - Environment friendly Environment friendly products certified by Institut für Baubiologie (IBR) (Building biology institute) Eco Label certificated by eco-institut in Cologne Partner of Sentinel-House Institute Big 5 Silver Gaia Award 2008 in Dubai 8

9 fermacell - certification National approvals (e.g. Z for DE), BBA for UK European Technical Approval ETA-03/0050 for European Market since 2004 and CE mark Factories are ISO 9001 accredited 9

10 Application areas fermacell areas of application Flooring systems Modualar construction Walls & Ceilings OEM Timber/ Metal frame construction Wetrooms Dry lining (nonresidential) Fire protection protection (a) 0.0% of sales Tunnel 10

11 Timber frame and modular constr fermacell Gypsum Fibreboard in large size, fixed with staples/rivete and glued joints for proper prefabrication 2. fermacell available in customized/pre-cut sizes 3. Load bearing of fermacell for shear walls 4. Cement bonded board for exterior application 11

12 fermacell - Dry lining fermacell gypsum fibreboard in wall height sizes 2. Tapered edge jointing for fast and quick installation 3. No need for angle beads on external corners, plywood patressing can be eliminated, loads can be mounted where wanted 12

13 fermacell - Gypsum Fibreboard Standard sizes and thickness: Custom Sizes up to 6000 * 2540 With squared edge or tapered edge 13

14 fermacell Installation of fermacell Jointing techniques Measure Score Snap Butted joint(tight) joint thickness 1 mm Filled joint joint thickness ½ x board thickness Glued joint joint thickness 1 mm Tapered Trockenbaukante edge 14

15 fermacell 1S21-1hr fire rated single layer partition wall Boards: Insulation: Fire rating: Thickness: Weight: Wall height: fermacell 12.5mm Mineral wool 60mm / 30kg/m3 60mm / 50kgg/m3 80mm / 30kgg/m3 1 hr (EN, BS, DIN) mm 35kg/m2 up to 5000mm Sound protection: Rw,R >52-55dB fermacell is fire rated material: - European A2 classification - Class O material classification - Class 1 surface spread of flame - Use for fire protection constructions 15

16 fermacell - Gypsum Fibreboard Product performance - Impact For high-performance dry lining with requirements: acoustic, impact, fire, moisture Multiple layers are not always necessary Impact: Boards are fibre reinforced throughout - soft and hard body tested Tested by BBA and BRE and complies with BS 5234: pt2 - Duty Rating of Partitions No need for angle beads on external corners, ideal for hospitals, hotels, airports, other high traffic areas 16

17 fermacell - Gypsum Fibreboard Product performance load carrying 17 kg 30 kg 50 kg 22 kg Kitchen cabinets, radiators & TVs can be mounted where wanted unplanned loads In most situations, plywood patressing can be eliminated completely offering significant savings Dundee Art Gallery 17

18 fermacell - Gypsum Fibreboard Accessories Joint glue Screw 3,5 x 25 w. drill tip Joint glue Screws 3,9 x 30 mm 3,9 x 40 mm Fine surface treatment Joint stik remover Paper reinforcement tape Bonding compound Joint mesh Fine surface tratment Joint filler Board knife Wide spatula Reinforcemet mesh 18

19 fermacell - Flooring system Quick, easy and dry installation 2. Impact sound insulation and fire protection installed 3. Subflooring solutions for modernization and new construction 19

20 fermacell Flooring Elements Installation Underfloor heating 20

21 fermacell Flooring Elements Installation CLT Timber House in Houte Bay, South Africa 21

22 fermacell Dry screed flooring system 20 mm Gypsum Fibreboard 25mm Gypsum Fibreboard 20 mm Polysterene hard foam 30 mm Polysterene hard foam 10 mm Wood fibre 10 mm Mineral wool 22

23 fermacell Flooring Elements Accoustics 23

24 fermacell Maxifloor Raised hollow floor system 24

25 fermacell The ultimate building board for sustainable and energy efficent construction Contact: Fermacell GmbH - Export Düsseldorfer Landstr Duisburg Germany Phone