NovaBrik mortarless brick cladding system

Transcription

1 SPECIFICATION GUIDE NovaBrik mortarless brick cladding system Mortarless Brick Cladding System SPECIFICATION GUIDE

2 OUR MISSION We exist to create products that make construction better, faster and safer. To do so, we foster a culture focused on continuous improvement, leading to superior products and services for our customers. Mortarless Cladding System is another great example of AG delivering concrete solutions in line with our mission. MORTARLESS BRICK CLADDING AG are one of the largest suppliers of hard landscaping, building products and structural precast in the UK and Ireland but staying as a tightly-run family business, with a well-trained and highly-skilled workforce, has allowed us to maintain a firm focus on product innovation and a responsive, customer driven service. Everyone within our organisation shares a common focus: to develop products and solutions for a built environment that are both aesthetically pleasing and highly functional. With a proud history of market and manufacturing firsts, our engineering, design and sales teams work in close partnership with architects, designers and contractors to develop products that continue to challenge and lead industry standards. 01

3 Introduction LEADING EDGE MORTARLESS CLADDING The advantages of NovaBrik: No mortar, dry build, does not limit the number of courses that can be installed in a day. Economic and versatile, can be used on almost any structure. Fast track construction in all weather conditions so easier to complete on time and within budget. Minimal wastage, high strength product (minimum crushing strength 25N / mm 2 ). Prevents water ingress and promotes air flow in the system. Virtually maintenance free. Breathable moisture free system, keeping cavity dry. High resistance to freeze-thaw cycles and resists action of salt air and saltwater in coastal areas. Aesthetically pleasing and available in a wide range of colours. No need for vertical expansion joints. meets the NHBC Technical Requirement R3 if used in accordance with BBA. No need for traditional lintels over openings. Design life in excess of 60 years. As a service to clients, our technical consultants provide expertise and offer creative advice on design usage and economies of scale

4 Overview EASY-TO-INSTALL, INTERLOCKING BRICK CLADDING NovaBrik This unique mortarless brick system provides the ideal cladding solution for everything from residential housing and apartments to commercial projects and extensions. The versatility of means it lends itself equally well to timber frame, steel frame, concrete panel, conventional block wall, innovative ICF systems, as well as insulated panels. 's interlocking design prevents water from penetrating the wall from the outside and the mortarless construction promotes air flow in the wall cavity, thus removing any moisture coming from the inside. The water-absorption of the high-strength concrete composition is less than 5%, ensuring exceptional resistance to freeze-thaw cycles. The system is backed up with the support of a highly qualified team of manufacturing and design specialists. From design assistance to installation information, and training - stands ready to help make your project a success

5 Projects NovaBrik 1 Olde Sunset + Olde Cottage, Newmills, Dungannon 2 Olde Inish, Nether Stowey Dev., Somerset 3 Olde Cottage, Basingstoke Hospital 4 Country Cream, Bracken Educate Together School, Balbriggan, Dublin 5 Olde Inish, Holiday Homes, Nenagh, Ireland 7 Olde Cottage, Public House, Dublin 8 Country Cream, Navan Shopping Centre, Ireland 9 Olde Inish + Basalt, Limekiln Lane, Cookstown 10 Country Cream, Navan Shopping Centre, Ireland 11 Basalt, West Park Shannon 6 Olde Cottage + Country Cream, Dungannon

6 Product Information NovaBrik mortarless brick cladding system COLOURS FORMATS + FINISHES PROFILE FINISH Textured 200 x 75 x 65mm is an interlocking concrete profiled brick. 200mm CLASSICO FRANCESCO DARK BROWN BASALT 75mm COUNTRY CREAM SAHARA ANNADALE OLDE SUNSET FINISH Frost Resistant is manufactured with a richly textured surface which is vibrant and durable with lasting colour. 65mm OLDE RUSSETT OLDE FORGE GLENVALE OLDE INISH OLDE COTTAGE SPECIFICATION REFERENCE: NBS PLUS: H92 RAINSCREEN CLADDING BS 8297:2017 Profiles not to scale 08 09

7 Product Information NovaBrik mortarless brick cladding system STOCK INFORMATION FORMATS + FINISHES STANDARDS + PERFORMANCE FINISH Textured 200 x 75 x 65mm Product range NovaBrik Size (mm / Lm) 200 x 75 x 65 90º External Corner 101 x 101 x 150 In Stock Yes MTO Yes MTO Available Colours / Materials Basalt / Sahara / Olde Cottage Annadale / Country Cream / Francesco / Glenvale / Dark Brown / Classico / Olde Inish / Olde Sunset / Olde Forge / Olde Russett Basalt / Sahara / Olde Cottage Annadale / Country Cream / Francesco / Glenvale / Dark Brown / Classico / Olde Inish / Olde Sunset / Olde Forge / Olde Russett Units per pack Unit weight (kg) Weight Packs per pack per 8 (t) wheeler Pack units per lorry NovaBrik blocks are manufactured under license from NovaBrik International Inc. Their production is regularly tested to record important physical characteristics and to comply with product specific performance criteria. Compressive Strength Greater than 25N / mm 2 Manufactured in Compliance with BS 8297:2017 Freeze/Thaw Resistance F2 Water Absorption Less than 5% (BS :2011) Size Tolerance +/- 3mm Density 2200 Kg/m 3 The above data has been obtained from independent testing. Copies of these reports can be obtained on request. 45º External Corner 62 x 63 x 150 MTO 90º Internal Corner 73 x 73 x 150 MTO 45º Internal Corner 73 x 73 x 150 MTO Plinth Block A465 Plinth Block A x 215 x 140 MTO 440 x 215 x 100 MTO IMPACT + ABRASION Category Description Examples B C D E Readily accessible to public and others with little incentive to exercise care. Chances of accidents occurring and misuse. Accessible mainly to those with some incentive to exercise care. Some chance of accident occuring and of misuse. Only accessible, but not near a common route, to those with high incentive to exercise care. Small chance of accident occuring or of misuse. Above zone of normal impacts from people but liable to impacts from thrown or kicked objects. Walls adjacent to pedestrian thoroughfares or playing fields when not in category A. Walls adjacent to private open gardens. Back walls of balconies. Walls adjacent to small fenced decorative gardens with no through paths. Zone of wall up to 1.5m above pedestrian or floor level. 1.5m to 6m above pedestrian or floor level in public areas. Plinth 90º External Corner A466** 440 x 215 x 100 MTO F Above zone of normal impacts from people but not liable to impacts from thrown or kicked objects. Wall surfaces at higher positions than those defined in E above. Frost Resistant Plinth 90º External Corner A266** Plinth 90º Internal Corner A467** Plinth 90º Internal Corner A267** S.V. Starter Track (Self Ventilating) Corner Track 440 x 215 x 215 MTO 440 x 215 x 100 MTO 440 x 215 x 215 MTO 2.4 Lm 1.2 Lm Yes White PVC-U Yes Galvanised MTO Stainless Steel Yes Galvanised MTO Stainless Steel N/A N/A INSTALLATION NovaBrik can be installed on various types of structures and works hand-in-hand with modern methods of construction: Timber frame construction Steel frame Concrete block walls or ICF (Insulated Concrete Form) Concrete Panel Systems Structural Insulated Panel (SIP) technology Insulated Panel Construction. NUMBER + WEIGHT OF NOVABRIK PER M 2 NovaBrik units per m 2 = 66no. Weight per NovaBrik unit = 2.1 Kg 66 x 2.1 = Kg per m 2 *MTO Made To Order (minimum order quantity required). ** 45º Plinth internal and external corners available (made to order). N/A - Not Applicable Supplied on pallets. SUSTAINABILITY MANUFACTURING Created after years of extensive research and development, is manufactured using only the finest graded aggregates and UV resistant pigments in our state-of-the-art production plant. PLANT OF MANUFACTURE (POM): Made at our Dungannon production plant. CERTIFICATION BBA Patent no. ISO OSHAS ISO 9001 CE Marking Certified EP Environmental Management. Occupational Health and Safety Management. Quality Management System. Download our Declaration of Performance (DOP) data at: Energy Use Water Used Recyclable Manufacturing Waste Wood + Plastic: Carbon Footprint BREEAM 100% renewable 100% rain water harvesting 100% of this product can be recycled Produced in the UK using responsibly sourced materials 100% recycled We have a new state-of-the-art washing plant which enables AG to produce bricks from 100% recycled waste aggregate. Please contact our Technical Specification Department if you are interested in specifying such a product. The NovaBrik mortarless wall facade system carries an 'A+ Rating' in compliance with BREEAM Green Guide Ratings (2008) Element No Information for a specific colour / size is available on request from our Specification Technical Dept. responsibly sourced materials SPECIFICATION REFERENCE: NBS PLUS: H92 RAINSCREEN CLADDING BS 8297:2017

8 Profiles NOVABRIK PROFILES NOVABRIK UNIT (Standard Unit Size) 83mm 150mm 28mm 23mm 75mm 45º INTERNAL CORNER 98mm 74mm 16mm 150mm 200mm 62mm 65mm 90º EXTERNAL CORNER 15mm 45mm 101mm 37mm 101mm 15mm 150mm S.V. STARTER TRACK (Self Ventilating) 2438mm 66mm CORNER TRACK 1219mm 51mm 72º 31mm 55mm 57mm PLINTH BLOCKS 45º EXTERNAL CORNER 15mm 48mm 62mm 46mm 62mm 15mm 150mm PLINTH BLOCKS A mm 100mm 40mm PLINTH INTERNAL CORNERS A mm PLINTH EXTERNAL CORNERS A mm 40mm 175mm 175mm 140mm 440mm 140mm 300mm 75mm 440mm 90º INTERNAL CORNER 73mm 68mm 15mm 29mm 20mm 150mm A mm 440mm 65mm 180mm 65mm 40mm 40mm 180mm 100mm A mm 300mm 75mm 180mm A mm 12 13

9 Timber Frame Suitable for use with all timberframe builds, the system is fixed to the vented and weatherproofed structure. Timber battens at 400mm or 600mm centres Joint sealing tape (if required) Timber studs Breather membrane NOVABRIK INSTALLATION Installation Insulation Board can be installed on various types of structures and works hand-in-hand with modern methods of construction: Foundation supporting timber frame Timber frame construction Steel frame Concrete block walls or ICF (Insulated Concrete Form) Concrete Panel Systems Structural Insulated Panel (SIP) technology Insulated Panel Construction SV-starter track can be installed in all temperatures without the additional costs usually incurred with conventional masonry installations. 's dry build construction does not limit the number of courses which can be installed in a working day. also enables you to give an existing building a brand new look with minimal disruption as the product hangs on the wall, no foundation is required. Steel Frame Thermabrick System (see overleaf) Suitable for use with most steel frame designs, the system can be fixed directly to the steel frame or to additional supports within the weatherproof vented cavity. Combines which is fixed directly to selected insulated panel systems. Contact AG s Technical and Specification Dept. for further details. TM Installer Training Concrete Block ICF (Insulated Concrete Form) Ideal weatherproofed and vented external facade system for all traditional build projects. Cost effective, quick and easy to install - making a value engineered solution. The ideal solution for most commercial projects which use ICF or similar technology. s easy install and 60 years design lifespan make it the perfect solution for this type of construction AG offer installer training at our Sales Headquarters in Dungannon. For more information contact our Technical Specification Department on +44 (0) or specifications@ag.uk.com.

10 Kingspan Thermabrick Complete wall and facade system. can be fitted directly onto Kingspan Insulated Panels. This unique solution combines all the benefits of insulated panel construction, with the durability and aesthetics of a brick finish; without the need for foundations, mortar or expansion / control joints. Ideal for offices, student accomodation, retail, leisure, apartments and healthcare projects. NOVABRIK INSTALLATION Installation Retrofit is a simple solution to upgrading the aesthetics of an existing wall. requires no foundation and no mortar as it simply hangs on the structure and it is a very simple way to beautify drab walling. The before and after photos below show a retrofit completed in only 2 1/2 hours at our Toome yard. Before After The Thermabrick Solution 'Smarter not harder' Fitting directly onto Kingspan Insulated Panels couldn't be easier: No foundations needed as 'hang' on to the structure. No need for battens, as are fixed directly on to the panel. Eliminates the need for wet trades and is not weather dependent. Improves the impact resistance of the panel and helps protect it from damage in areas of high traffic. + Thermabrick used on a school in Birmingham Can be used up to 6.5m in height. Virtually maintenance free. Very low wastage. Fast and simple to install compared to conventional brick and masonry. A range of colours and blends to choose from Split gables don't require a structural support underneath Gives a 'brick' aesthetic to secure inner city planning approvals.

11 Corner Details CORNER DETAILS Raised Corner Detail Easy-to-install raised corner detail fixed to the external track system. Customers often use a contrasting colour to make a 'corner-stone' style feature with it. AG also provide plinth blocks in various colours and finishes to help transition from subfloor to. This is especially helpful when dealing with changes in ground level. Alternate 90º External Corner Detail A stainless steel / powder coated metal corner can be used as an alternative to the normal 'raised corner detail' shown above. Transitioning from to Render... or any other finish is easily achieved. AG have an extensive library of CAD details available on request. Profiled Corner Detail Ideal value engineered solution for most commercial projects. The unique internal detail is the result of an easily installed treated powder coated, galvanised metal trim - available in a full range of colours. Specification Services Our Technical Department is here to help we pride ourselves in providing an unmatched level of support to make sure that all our customers get the best advice and the best possible solution for their projects. For technical advice please contact our Technical Specifications Department.

12 Advice + Guidance DESIGN + SPECIFICATION SERVICES Advice + Guidance Design Service AG can offer a design and advice service for and all of our facing bricks. This combined expertise in brick design and brick manufacture offers a unique and unbeatable product range, quality and service available throughout the UK and Ireland. How To Specify Full technical specifications for AG s are available to download from our website. BIM Objects BIM objects are also available upon request, please contact us for more information. Questions + Advice We re here to help everything from pre-sales specification advice through to construction and engineering help is just a phone call away. You can reach our specialists on +44 (0) in Ireland or +44 (0) in Great Britain or by at: specifications@ag.uk.com. licence AG manufacture under licence from Novabrik International Inc. (Canada) where the product has been used extensively for over 20 years. AG has applied to the British Board of Agrément (BBA) for Certification. AG is a member of the RIBA and RIAI CPD Providers Network and in-house presentations can be undertaken, by prior arrangement. AG is a member of the NBS Plus Service. See each product page for NBS specifications. Product Inspection All bricks should be carefully inspected for defects or damage upon delivery and prior to being built. AG deem up to 5% (the industry norm) can be expected during transport and site handling - these can be used for cuts and detailing. Above 5% should be set aside for inspection by an AG representative. Colour Blending All products are manufactured from natural materials and although we strive to provide consistency of colour, variation may occur in the manufacturing process this applies to all concrete products within the industry. When purchasing products AG recommend that packs are selected from the same manufacturing DOP (date of production). Products should then be mixed on site from a minimum of 3 packs, within each delivery, to help reduce the effect of banding. Example: When building a one-off unit, it is recommended that the products used solely for this unit are selected from the same DOP (or as close as possible). NB. products which have been installed for a period of time will weather naturally, so the colour of any new products when compared will inevitably vary. Efflorescence The most common form of efflorescence on brick is a result of Soluble Salt, which is not present in the AG brick range, when built in accordance with the relevant British Standard and NHBC technical guidelines. NB. As these products contain cement they may suffer from the temporary phenomenon of efflorescence. This is in no way detrimental to their performance characteristics and is common in all good quality products with a high cement content. Time should be given for all products to weather in, when they will at this stage look their best. Installation All products should be installed in accordance with the latest British Standard and NHBC technical guidelines. Ordering Minimum order quantities are required for certain colours and sizes. Before placing an order, please speak to one of our sales team members they ll be happy to advise on this and any other product questions you may have. Please check measurements carefully before ordering to avoid wastage. Ensure you accurately measure the area on site, as dimensions taken from a project plan can vary significantly from the final layout. AG operate a no returns policy. This does not affect your statutory rights. Questions + Complaints If you have any queries or complaints please contact our Sales office on in UK and on +44 (0) in Ireland. ag.uk.com All information contained in this brochure is correct at the time of going to print. We recommend that you contact our sales staff for further information at the design stage of your project for the most up-to-date information. AG reserves the right to discontinue products if necessary. The colours shown in this literature are as accurate as the printing process will allow. Whilst every effort is made to match colours and represent textures, we recommend that colours and textures are chosen from actual samples of the products

13 SPECIFICATION GUIDE Great Britain 4 Marlin Office Village 1250 Chester Road Castle Vale Birmingham B35 7AZ T +44 (0) Ireland 64 Old Moy Road Dungannon BT71 6PU T E specifications@ag.uk.com Mortarless Brick Cladding System SPECIFICATION GUIDE