Vnext The Right Fiber Cement Solutions

Transcription

1 From the house of Vnext The Right Fiber Cement Solutions unfold the revolution constructionnext.in

2 A revolution has begun. One that is going to change residential and commercial construction as we know it. One that will initiate the Next generation of Construction technology. We call this revolution ConstructionNext and its creation Vnext.

3 Vnext The Right Fiber Cement Solutions Designed through technological innovation and perfected by experience, Vnext is the future in Fiber Cement solutions. Pioneering Vnext, are its two key products: Vboard and Vpanel for interiors and exteriors respectively.

4 forget wood. the next is here board

5 Vboard - strong as cement. better than wood. Fiber cement boards have taken the international market by storm. The strong portfolio of advantages make the product widely endorsed and appreciated by architects and customers worldwide; many of them are replacing plywood with fiber cement boards. Fiber cement boards have been used in some of the iconic buildings of our time as they save time, money and being aesthetically more beautiful in their appeal. Multiple uses of the Vboard has taken this fibre cement board utilities to the next level for use in interior as well as exterior applications.

6 manufacturing Vboard is Non Asbestos, autoclaved product. These fibre cement boards are manufactured by Hatschek process; later the product is cured using HPSC technology. The curing is done under high pressure steam to attain strength and stability to the product. Vboard are composed of a composite matrix containing special grade cellulose fibres, ordinary Portland cement, fine silica, quartz, and some mineral additives. Vboard are manufactured to meet the requirements of IS 14862:2000. They are available in standard dimensions with smooth and textured finishes to meet the requirements of modern building applications. aesthetics A beautiful home is an essential requirement and desire of any individual. Vboard can be craftfully used to decorate the home as per the taste and choice of the owner as it has innovative and multiple applications. The high aesthetic appeal of decorated Vboard can replace other substitutes like particle boards and wood based materials. variants Vboards are available for different application in following variants : V-Board V-Premium V-Designer Board with textured Surface Finish ( V-Cedar, V-Stone, V-Oceanic, V-Lake & Hill ) V-Ply V-Fire Resistant Board V-Tiles Backer Board

7 salient features Termite Resistant Fire Resistant Water Resistant 100% Asbestos Free Environment Friendly Vboard advantages Exova Warrington fire-rating certified Asbestos Free Energy efficient Termite resistant Weather Resistant Low Shrinkage Easy Workability Low operational cost Sound insulation Aesthetics with durability Eco-Friendly Value for money Water resistant

8 applications Vboard is a flexible and aesthetically appealing product suitable for the following applications: Wall panelling False ceiling - a. Industrial false ceiling b. Office false ceiling c. Residential false ceiling Mezzanine flooring Wall partitions - a. Fire rated partitions b. Acoustic partitions Facade/external cladding Kitchen cabinets Wardrobes Duct covering Roof underlay Doors and many more

9 wall panelling V-Designer Boards with textured surface finishes V-Cedar and V-Stone are available as ready to use wall panels. Options of different surface finishes are possible using with laminations, veneer, wall papers, etc. on V-Board. 6mm, 8mm V-Stone V-Cedar V-Oceanic V-Lake & Hill

10 mezzanine flooring Vboards are available in various thicknesses to meet the mezzanine floor applications to withstand the defined stresses and loads. The mezzanine floor application of the board results in creating extra space for use as storage, office etc. 18mm, 20mm, 25mm

11 Industrial false ceiling Residential false ceiling false ceiling V-Board and V-Designer Boards with textured surface finishes V-Oceanic and V-Lake&Hill offer smart choices for modern false ceilings in commercial, industrial and residential applications. 4mm, 6mm, 8mm Office false ceiling V-Lake & Hill V-Oceanic

12 Fire rated partition in lobby wall partitions Vboard has an added advantage over other materials being fire water and termite resistant making it an effective, elegant, and sturdy partition system. Vboard also offers acoustic insulation, thermal insulation, and fire resistance properties essentially required for wall partitions in Offices, malls, hotels, hospitals, airports, theatres, commercial and industrial establishments. 8mm, 9mm, 10mm, 12mm Acoustic partitions

13 V-Plank facade/external cladding The weather resistant property of Vboard when used as planks with suitable protective and decorative finishes, makes it a suitable choice for applications like facade. V-Premium board

14 kitchen cabinets The triple advantages of the Vboards can appropriately fulfil the conditions to make it an ideal application for making kitchen cabinets and use as a wall cladding material in water and moisture prone areas like kitchens. 12mm, 16mm, 18mm

15 wardrobes Vboard being low shrinkage, termite proof, water resistant and Asbestos Free makes it the obvious choice for constructing a cost efficient, time efficient, healthy and long lasting wardrobe. The aesthetic flexibility Vboard provides, allows for a gorgeous custom-made design. 10mm, 12mm, 16mm

16 Wet areas Vboard is resistant to damage from water. This property makes Vboard a smart choice for interiors when such areas are prone to constant contact with moisture. V-Tile as a backer board provides a suitable base for laying ceramic tiles in wet areas. 10mm, 12mm

17 Roof underlay Used as a replacement for RCC slabs, our 12mm board is popularly used as an underlay roofing application instead of Reinforced Cement Concrete. The 12mm board is fixed using a selfdrilling screw and the roof will be finished using clay tiles or shingles, like Saint Gobain. 12mm

18 Doors Doors can be constructed using our Vboard, along with PVC or Aluminium lipping for protection, with hinges and handles fixed by nuts and bolts. There are two types of doors - Flush door - which is a full door, designed washrooms and has rural applications, and Panel door- which has a board inserted at the top and at the bottom, designed for toilets and has urban applications. 12mm, 14mm, 16mm

19 Duct covering Sewage pipes and air conditioning services can be covered using our 12mm and 16mm boards with appropriate members to conceal these services in order to make the building more aesthetically appealing. 10mm, 12mm, 16mm

20 miscellaneous applications Vboard is resistant to damage from water. This property makes Vboard a smart choice for interiors when such areas are prone to constant contact with moisture. V-Tile as a backer board provides a suitable base for laying ceramic tiles in wet areas.

21 other applications Vboard has a wide range of applications and can be used to make fixed furniture like Computer Table Office Table Shoe Rack Cupboards Black Board School Bench Shelves Benches for Cafeteria Doors

22 working with Vboard tools The simple working method of Vboard is as easy as working with any other plywood or particle board and you can hardly find any difference fastening is done much like any other board and no special tools are needed to do the same. Rotary drill Marble saw Impact drill nails 8mm Vboard can be directly nailed to timber supports with round wire nails. Apilot hole must be pre-drilled for boards with over 8mm thickness. The length of the nail should be approximately be 2.5 to 3 times of the board used. frame work Steel supports can be used to fix Vboard and thin cold roll formed steel sections in the form of studs and tracks are available in the market that can ideally be used for applications like partitions, false ceilings, floors etc. screws Self drilling CSK screws of appropriate gauge and length. Brand- Corroshield or equivalent.

23 fixing points The recommended fixing distance between two fixing points around the perimeter is 200 to 300mm. The fixing distance between two fixing points in the intermediate support is 300 to 600mm. Board thickness Recommended Spacing of Intermediate edge distance edge fixing 6-12mm 12-18mm 200mm 300mm 16mm 18-24mm 300mm 300mm 20mm & above 24mm or 1.5 times the thickness 300mm 300mm of the board, whichever is higher. jointing Slight dimensional changes might occur due to shifting temperatures and relative humidity in air to Vboard and therefore a provision should be made in the joint by allowing a gap of 2 to 3mm. painting Almost all kinds of paints can be applied on Vboard distempers, acrylic resins, acrylic emulsions, epoxy systems polyurethanes and any other alkali resistant paint. binding Vboard has an alkalinity ph value 11 to 13. So alkaline resistant glues or adhesives are to be used for binding the board. Please refer to adhesives manufacture s specifications. lamination and veneer Vboard can be laminated or veneered by using PVA binder (ex.white fevicol) tiling Ready to use tile adhesives are used to fix the wall and floor tiles to Vboard. All reputed brands like Dr.Fixit, Ardexendura, Laticrete etc.

24 technical & physical specifications (Vboard manufactured as per IS :2000, Type B Category 3 ) S.No. Properties Units Performance Physical Characteristics 1 Apparent Density Kg/m 3 > Standard Weight (For 6mm) Kg/m Thickness of boards (Range) mm 4 to 25 4 Dimensions of the boards mm 1220 x 1830, 1220 x 2440, Mechanical Characteristics 5 Modulus of rupture EMC - Minimum MPa or N/mm Free Moisture Content % 6 7 Water absorption - 22 Hrs. % 36 8 Lamina Bond Strength MPa or N/mm Additional Characteristics 9 Thermal Conductivity (K) (30 0 C Mean Temperature) W/m.k ph value x 2745 and 1220 x Acoustic insulation db 8mm thick Vboard-29 db 12 Screw Withdrawal (On face) N Nail Withdrawal (On face) N 1010

25 application matrix Application Internal False Ceiling Wall Partitions Wall Panelling Mezzanine Flooring Doors Wet areas Kitchen Cabinets External Prefab Structures Wall Cladding Sign Boards Thickness (mm) Vdesigner board variants V-cedar V-Lake & Hill V-Stone V-Oceanic

26 construction for the next generation panel

27 VPanel - instant wall construction Vpanel can be used with the aim of achieving cost effective and time saving solution for construction of dry walls. Vpanel wall has all the advantages of a masonry wall with added qualities preferred for construction. Vpanel is a user friendly product for installation and proves to be a better substitute for conventional walls ad any other dry wall solutions.

28 manufacturing & aesthetics Vpanel are manufactured by Visaka industries limited with technical know-how from M/s Dantotec, Australia.These panels are manufactured at asbestos free manufacturing unit located at Miryalguda, Andhra Pradesh, India. Vpanel are manufactured using a unique technology by which the asbestos free fibre cement facing sheets and the cementious core are bonded to form a composite panel with an excellent bonding strength. The unique semi-circular tongue and groove makes installation of Vpanel very easy. Vpanel are considered as a longest, lightest and strongest of all the dry wall elements available. Vpanel are energy efficient building products because of their excellent thermal properties. Vpanel were evaluated as per the testing methods prescribed in ASTM, BS, &BIS. instant wall construction Vpanel can be used with the aim of achieving cost effective and time saving solution for construction of dry walls. Vpanel wall has all the advantages of a masonry wall with added qualities preferred for construction. Vpanel is a user friendly product for installation and proves to be a better substitute for conventional walls ad any other dry wall solutions.

29 salient features Termite Resistant Fire Resistant Water Resistant 100% Asbestos Free Environment Friendly VPanel Advantage Fire Rating 50mm-60min Fire Rating 75mm-120min Asbestos Free Light weight Time saving Space saving Easy workability Easy to dismantle and relocate Thermal Insulation Sound insulation Water resistant Termite resistant High strength Eco- Friendly

30 applications Vpanel multiple uses makes it a preferred product for various applications A. Pre-fabricated Buildings Construction site offices Labour camps Staff quarters Canteens Senior staff accommodations Guest Houses Ware Houses / store rooms Guard rooms Villas Residential houses Roof top extensions B. Internal Walls Office partitions Residential partitions Industrial partitions commercial buildings Malls C. External Walls Villas Commercial buildings D. Miscellaneous applications Compound walls Trench covers in factories Kitchen platform top

31 Construction site office pre-fab structure Vpanel proves to be a perfect choice for camps, site offices, godown, villas, resorts and infra-structure site facilities. As per choice the construction can be opted for dismantling and relocating at another site instead of a permanent construction. On-site office

32 Construction site camps Industrial cladding

33 Resort under construction Residential house

34 Meeting room Partition internal wall partition With properties like acoustic insulation, thermal resistance and fire rating, Vpanel becomes the smart choice for internal wall partitions for commercial and residential buildings. The slim Vpanel partition results in higher carpet area for construction in shopping malls, commercial complexes, offices etc. Office Partition

35 external walls The basic properties of insulation, energy efficiency and impact resistance make Vpanel a perfect solution for external walls. As the product is available in two thicknesses of 50mm and 75mm, the external walls may be made with 75mm thick panels to gain the intrinsic qualities of the product.

36 Vpanel finishes veneer wallpaper texture paint polish

37 Properties of Vpanel 50mm & 75mm Thick S. No. Properties Units Specification 50mm 75mm References/Standards A Physical Properties I Nominal Weight Per Sq. Mtr Kg/M 2 Weight Physical II Axial Load Samples Size 2.5 Meter 0.6 Meters KN/M ASTM E Safety Factor 2.0 Safety Factor 2.0 Samples Size 1.5 Meter 0.3 Meters KN/M ASTM E Safety Factor 2.0 Safety Factor 2.0 III Multi Point Load 2.9 Meter Span Kg/M 2 ASTM E Meter Span Kg/M 2 ASTM E Meter Span Kg/M 2 ASTM E IV Uniform Distributed Load (Bag Test) KNm/m ASTM E V Tensile Strength Parallel to Surface N/MM 2 IS VI * Core Bonding Strength N/MM 2 IS VII Modulus of Rupture Kg/cm 2 IS B Thermal Properties I Thermal Resistance M 2 K/W IS: II Overall Thermal Transmittance W/ M 2 K IS: C Acoustic Properties I Sound Transmission Class db IS:9901 (Part II) Din:52210 (Part IV)-1984 ISO:140 (Part III)-1995 D Fire Related Properties I Fire Rating Minutes BS 476:Part 20& II Surface Spread Flame Class BS 476 : Part 7 Class - I Class - I III Fire Propagation Index Index BS 476 : Part IV Ignitability Performance BS 476 : Part 5 Class - P Class - P V Combustibility Performance BS 476 : Part 4 Not Combustible Not Combustible E Resistance to Air & Water BS No dampness, No dampness, No leakage, No leakage, Increase in Increase in weight - 4.5% (max) weight - 4.5% (max) * No Debonding at the Interface between facing sheet and core material Vpanels of standard width of 0.6 meters are available in lengths of 2.4, 2.7, 3.0 & 3.3 meters and in thicknesses of 50mm & 75mm

38 Application matrix Application Prefab Structures Drywall Partitions Mezzanine Flooring Compound Wall 1 hr. Fire Rated Partitions 2 hr. Fire Rated Partitions Thickness (mm) validation of the product qualities by external agencies: Advanced Bridge Engineering Systems (ABES) of Australia assessed the properties of Vpanel produced by Visaka Industries Limited, India. Based on the strength and robustness properties of Vpanel, ABES certified that Vpanel meets the objectives and complies as a material under the building code of Australia.

39 testimonials Our sites at Naidupet,Vizag and Hyderabad are now powered by Vpanel. We have used it in our site offices and accommodation shelters and we think it s the best. We are highly impressed by its performance and convenience. We are definitely going to consider them in the future as well. - Elixir Met Form Pvt. Ltd. Vpanel has been a part of our thermal power tech products. We are markedly impressed by the efficient operation of its thermal properties. The operational strength of Vpanel is commendable. - Gayatri Projects The Shamshabad international airport has been using Vpanels and it has worked like a charm. The ecofriendly attributes of Vpanels are exactly what we needed. - Vara Lakshmi Foundation (GMR group) Vpanel has been extensively used in the construction of our prefab structures all over the country, including projects for Reliance. Vpanel is light weight and flexible and its efficient quality has helped us save a lot of time and money - REF Technologies

40 Visaka Industries Ltd. was promoted by Dr. G. Vivekanand in 1981 to manufacture Fibre Cement Roofing Sheets. Today, the company has manufacturing plants across the country with a turnover of 925 crores ($185 million), making it the second largest cement sheet manufacturer in India. The non-asbestos cement board & panel division was established in the year The company boasts of a massive portfolio with 8 Fibre Cement Roofing Sheet plants having manufacturing capacities of 8,30,000 MT per annum, 2 Vboard plants having manufacturing capacities of 1,20,000 MT per annum, a Vpanel plant having manufacturing capacity of 3,00,000 Sq.m., and a Textile Yarn plant. With a focused vision of revolutionizing modern construction as we know it, the company manufactures the highest quality products that are exported around the world. visaka industries limited Corporate Office : Visaka Towers, /69/3, S.P. Road, Secunderabad, Andhra Pradesh, India Tel: , Export export.vboard@visaka.in Domestic domestic.vboard@visaka.in Web: Factory 1 Gajalapuram Village, Nalgonda District, Andhra Pradesh, India. Factory 2 Gate no. 262 to 269 Delwadi Village, Daund taluq, Pune, Maharashtra, India.