SLABS. Formworks for slabs

Transcription

1 SLABS Liteform 338 Slabform 352 Linear 366 Simplex table 374 ST50 table 378 ST110 table 382 Support structures for slabs Props 390 T28 towers 398 T40 towers 404 MP shoring structures 409 MP high load capacity towers 414 Omnimode 418 Accessories and spare parts 424 Formworks for slabs

2 Slabs_LITEFORM 338 LITEFORM and the new reinforcement system for traditional slabs and slabs cast in place present the advantages of improving efficiency, reducing the assembly time and increasing safety on site.

3 Company Projects Products LITEFORM It is a security lightweight formwork for traditional and cast in site slabs, it has been designed with the purpose to increase safety on site, improve productivity and reduce slab implementation times. The system is especially suited for residential construction with rafter and hollow block slabs but it is also suitable for monolithic concrete slab. Safe (it is assembled from below), handy and easy to be assembled (aluminium panels are very light), modular and highly productive, LITEFORM is the reinforcement system for slabs ideal for small and medium-companies for any type of slabs. Formworks for slabs 339

4 Slabs_LITEFORM The use of the LITEFORM system increases the safety and tidiness on site. 340

5 Company Projects Products STRENGTHS SAFE LIGHT takes place from the bottom with no risk of falling from above* or plywood slab for casting safely the monolithic slabs. The clearance between stringers is only 85 mm the assembly and disassembly times productivity a smooth finish frames can be reinforced in longitudinal and transverse direction LITEFORM allows increasing the productivity of the site, recovering during the dismantling stage all the panels just after a few days from casting and leaving only the props for concrete consolidation. With the material recovered, and with the addition of another set of props, it is possible to reinforce another portion of slab LITEFORM frames allow reaching any measure. Formworks for slabs MODULAR PRODUCTIVE LITEFORM * The EEC regulating accident prevention in the workplace establishes serious penalties for companies that do not adopt safety systems. The Liteform system has been designed to safeguard the personnel involved from any danger of falling from a height. 341

6 Slabs_LITEFORM CHARACTERISTICS Weight of LITEFORM falling head 5.3 kg. It is suitable for monolithic slabs up to 26 cm thick (without lightening) and conventional brick slabs.the expected loads can change from 4.5 to 7.0 KN/m 2 with values for single prop from 9 to 15 kn. It included the use of Class B or Class D props (according to EN 1065). It can be used with any type of Liteform shore head. A special latch prevents accidental release of the head from the shore. amount of props (1 every 2 m 2 ) to significantly reduce the material to be handled with respect to traditional reinforcements. Weight of LITEFORM fixed head 2.0 kg. LITEFORM SYSTEM WITH VERY FEW COMPONENTS AND REDUCED WEIGHT Aluminium frames cm Weight kg Aluminium infill panels cm Weight kg 200x100 19,0 3 bars 180x30 6,8 200x75 15,1 3 bars 150x30 5,8 200x50 9,8 2 bars 180x30 4,4 2 bars 150x20 3,8 Steel props cm* 180/300 load 13,33 30 kn 200/350 load 11,43 30 kn Weight kg *Class B steel props are recommended pursuant to EN1085 Standard. 342

7 Company Projects Products 343

8 Slabs_LITEFORM ASSEMBLY Before installation, the props must be reinforced with the related dismantling heads or fixed head. It is sufficient to insert the head into the props the hooking device, prevents the accidental ejection and rotation of the head. Reinforce the props with the related dismantling or fixed heads and place a first row of props by using the tripods (Fig. 1). Position the frames on the heads (it is The positioning of the frames on the heads can be carried out through a rotation of the frame by using the forklift. This operation completes the reinforcement of the slab (Fig. 3). To reinforce brick or prefabricated slabs, the installation of all components is performed safely directly on LITEFORM frames, the casting completes the work stage (Fig. 4). For the reinforcement of monolithic slabs, it is necessary to use a counter casting surface in plywood or other panels placed directly on LITEFORM frames; then proceed with the reinforcement and casting. Thanks to a device equipped on the dismantling head, it is possible to perform dismantling just a few days after casting (Fig. 5). Once the drop heads have been lowered, all frames are recovered to reuse them in the subsequent stages and a new cycle of production can start (Fig. 6). 344

9 Company Projects Products Fig. 1 Fig. 2 Fig. 3 Fig. 4 Formworks for slabs Fig. 5 Fig

10 Slabs_LITEFORM 346 The modularity and lightness of LITEFORM system is useful also for restoration operations.

11 Company Projects Products R R 2000 Standard scheme. Scheme with beams R. Floor thickness cm Weight+ overload+* kn/m 2 Total load on frame kn Maximum load on prop kn Maximum deformation mm x x x Load on frame with section breakers R kn Load on prop with section breaker R** kn Maximum deformation with section breaker R mm Formworks for slabs x x x x x x x x x * Workers overload: 2x0.15 kn. ** under operating conditions. 347

12 Slabs_LITEFORM TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG LITEFORM ALUMINIUM FRAME x x x LITEFORM ALUMINIUM INFILL FRAME 2 BARS AND 3 BARS x200 (A) x200 (A) x300 (B) x300 (B) 5.8 LITEFORM ALUMINIUM INFILL FRAME 7 BARS x200 (A) x200 (A) 3.8 A LITEFORM QUICK DISMALTING HEAD HOT GALVANIZED OUTER RING NUT PROPS ACCORDING TO EN1065 REGULATION B 51B30FEZC load kn (class B) ø int ø est B35FEZC load kn (class B) ø int ø est D30FEZC load kn (class C/D) ø int ø est D35FEZC load 20 kn (class C/D) ø int ø est TRANSOM LITEFORM LITEFORM FIX HEAD WAYS HEAD Accessories and spare parts on page 424

13 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG TRIPOD FOR PROPS SLABFORM PVC INFILL PROFILE LITEFORM FRAME-FRAME ALIGNING CONNECTOR LITEFORM WALL SUPPORTING ANCHOR COMPLETE K N 1 S19 tie-rod of 750 N 1 S19 wing nut VARIABLE GUARDRAIL POST LITEFORM ASSEMBLY FORK Formworks for slabs 349

14 Slabs_LITEFORM TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG YELLOW PANELS x500x x500x PLYWOOD SHEET 21 AND x1250x x500x ALUMINIUM MOBILE TOWER COMPACT 170 K81COM x1800x Accessories and spare parts on page 424

15 Company Projects Products 351

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17 Company Projects Products SLABFORM It is a modular system of formworks in aluminium for the execution of monolithic or lightened concrete slabs cast in place. SLABFORM is a fully It is also used in casting of traditional joist and hollow block slabs and above all for the safety it ensures during work. SLABFORM formworks belong to Class 7 according to the pren to a single person to reinforce manually the slab quickly and easily thanks to the modularity of components. Both steel and aluminium props can be used for high capacities and heights. The dismantling head allows dismantling beams and panels after a few days from casting to be used for another work leaving as dividing strip the prop useful for the complete consolidation of concrete. This way, the material is used more frequently while costs of depreciation are significantly reduced. Formworks for slabs 353

18 Slabs_SLABFORM 354

19 Company Projects Products STRENGTHS slabs placed at a high altitude than 16 kg assemble up to 500 m 2 per day of SLABFORM formworks with slab intrados of 3 m dismantling head system of accidental slipping out of the head from the prop 2 SLABPROP aluminium with high mechanical properties, with openings from 2.0 up to 5.20 m expandable with extensions and with capacities up to 7.5 kn, allow reinforcing any type of slabs SAFE LIGHT Formworks for slabs MODULAR PRODUCTION SLABFORM The coupling of the heads with the spring safety hook makes quick and safe the assembling and disassembling. 355

20 Slabs_SLABFORM ALUMINIUM PANELS MAIN BEAMS IN ALUMINIUM PROP HEADS weight kg length cm weight kg description weight kg 150x75 15, ,0 Dismantling head 7,7 150x50 11, ,4 Fixed head 4,8 150x37,5 9, ,7 75x75 8,6 75x50 6,4 75x37,5 5,3 356

21 Company Projects Products 2300 A A 2300 LOAD TABLE USING THE BEAM SLABFORM OF 224 CM AND PANELS OF 75X100 CM AND 75 X 75CM. Floor thickness cm Weight + overload kn/m 2 formwork of 75x150cm - beam spacing A=150cm Load on panel kn Load on beam kn Load on prop kn Max deflection mm formwork of 75x75cm - beam spacing A=75cm Load on oanel kn Load on beam kn Load on prop kn Max deflection mm 14 5,00 5,63 17,36 17,51 <5,3 2,81 8,69 8,84 <5,3 16 5,50 6,20 19,07 19,22 <5,3 3,10 9,56 9,71 <5,3 18 6,00 6,75 20,72 20,87 <7,3 3,38 10,40 10,55 <5,3 20 6,50 7,31 22,40 22,55 <7,3 3,66 11,24 11,39 <5,3 22 7,00 7,88 24,10 24,25 <7,3 3,94 12,09 12,24 <5,3 24 7,50 8,44 25,79 25,94 <7,3 4,22 12,92 13,07 <5,3 26 8,00 9,00 27,47 27,62 <12,2 4,50 13,76 13,81 <5,3 28 8,50 9,56 29,15 29,30 <12,2 4,78 14,60 14,75 <5,3 30 9,00 10,13 30,86 31,01 <12,2 5,06 15,44 15,59 <5, ,25 11,53 35,06 35,21 <12,2 5,76 17,54 17,79 <5, ,50 12,94 39,29 39,44 <12,2 6,47 19,67 19,82 <5, ,75 7,17 21,77 21,92 <5, ,00 7,88 23,90 24,05 <7, ,50 8,72 26,42 26,57 <7, ,50 max deflection > 12,2 mm 9,28 28,10 28,25 <7, ,75 9,98 30,20 30,35 <7, ,00 10,69 32,32 32,47 <12, ,50 12,09 36,53 36,68 <12,2 unit tension > allowable tension 90 24,00 13,50 40,76 40,91 <12, ,50 14,90 **44,96 **45,11 <12,2 Formworks for slabs **props with 282 average extension 357

22 Slabs_SLABFORM DISARMAMENT PHASE 358

23 Company Projects Products SLABFORM SITE Formworks for slabs 359

24 Slabs_SLABFORM Plywood. 360

25 Company Projects Products Timbering. 361

26 Slabs_SLABFORM TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG SLABFORM ALUMIUNIUM PANEL x x x x x x SLABFORM BEAM interasse interasse interasse 1550 HOT GALVANIZED OUTER RING NUT PROPS ACCORDING TO EN1065 REGULATION 51D30FEZC load 20 kn (class D) ø inn ø out D35FEZC load 20 kn (class D) ø inn ø out D45FEZC load 20 kn (class D) ø inn ø out E30FEZC load 30 kn (class E) ø inn ø out E35FEZC load 30 kn (class E) ø inn ø out SLABPROP ALUMINIUM PROPS portata 40 kn portata 40 kn portata 40 kn portata 40 kn SLABPROP EXTENSION COMPLETE N 4 screw M12x40 UNI 5739 Zn N 4 nut M12 UNI 5588 Zn N 4 washer 13x24 UNI 6592 Zn TRIPOD FOR PROPS SLABFORM QUICK DISMALTING HEAD Accessories and spare parts on page 424

27 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG SLABFORM FIX HEAD SLABFORM END SUPPORT WAYS HEAD SLABFORM INFILL TRANSOM SLABPROP CONNECTION FRAME SLABFORM TRIANGULAR INFILL x x Formworks for slabs SLABFORM BEAM-PROP BRACKET SLABFORM ALIGNING CONNECTOR FOR PANELS SLABFORM ALIGNING CONNECTOR FOR PANELS-BEAMS

28 Slabs_SLABFORM TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG END ALIGNING CONNECTOR FOR PANELS SLABFORM PVC INFILL PROFILE SLABFORM WALL SUPPORTING ANCHOR SLABFORM GUARDRAIL WITH SUPPORT x SLABFORM GUARDRAIL FOR PANELS/BEAMS SLABFORM PLATFORM WITH GUARDRAIL Accessories and spare parts on page 424

29 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG SLABFORM SCREW FOR BEAM M12x M12x70 - ANCHOR M10 WITH RING Ø SLABPROP KEY SLABFORM BEAM ANCHORING BELT COMPLETE N 1 eye nut 12 DIN 582 N 1 screw M12x40 per cava ALUMINIUM MOBILE TOWER COMPACT 170 K81COM x1800x YELLOW PANELS x500x x500x Formworks for slabs 365

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31 Company Projects Products LINEAR It is a semi-traditional system for the execution of slabs cast in place with high capacity props which support a primary and secondary frame of wood beams with protected heads.it is ideal for cast slabs in monolithic reinforced or lightened concrete and also for traditional slabs with thick beams. The counter casting surface, usually made by the company, can consist of yellow or blacks panels or various types of plywood 21 or 27 mm thick depending on the architectural requirements and degree of finishing required. The LINEAR Props of various openings and capacities in accordance with EN 1065 PL 20 wooden beams 330, 390, 490, 590 cm long protected at the head ends 4-way head Intermediate head Drop head 30 cm plate for lowered beams and super elevation 25 cm angle bar for slab lateral infilling LINEAR FORMWORKS WITH 4-WAY HEAD It is the most economic semi traditional solution for the execution of slabs with any geometries. The 4-way head allows carrying out primary frames with one or two PL20 LINEAR FORMWORKS WITH DROP HEAD The use of the drop head significantly reduces the amount of material needed to reinforce the slabs. Once the casting has been carried out, after the minimum period of consolidation which mainly depends on the thickness of the slab, type of concrete and external temperature it is possible to proceed with the recovery of tripods and intermediate props. Then, simple hammer blow it is possible to release the fork from the drop head, which lowers itself allowing recovering the primary and secondary PL20 beams and part of the boards. The props with drop head remain reinforced until the complete consolidation of concrete. The recovered components can be reused to reinforce a second slab by using a second set of props. For the reinforcement of a third slab it is possible to use the props of the first slab because the complete consolidation of the first slab allows replacing the props with others of poor performance. Formworks for slabs 367

32 Slabs_LINEAR ACCESSORIES FOR LOWERED BEAMS 60 cm. The 25 cm angle bar for infilling slabs is the safest, quickest and most economical solution for the lateral stopper casting. Example of reinforced lowered beam. 368

33 Company Projects Products 369

34 Slabs_LINEAR Floor thickness s (cm) Weight +overload P (kn/m 2 ) TABLE OF THE MAIN BEAM DISTANCE AND PROPS DEPENDING ON THE SLAB THICKNESS Secondary framework Primary beam framework A (m) distance beam C (m) 0,40 0,50 0,75 1,00 1,25 1,50 1,75 2,00 2,25 2,50 3,00 3,50 4,00 4,50 Allowable opening A Allowable opening B (m) Max (m) 10 4,0 3,54 3,28 2,87 3,16 2,83 2,58 2,39 2,24 2,11 2,00 1,67 1,43 1,25 1, ,5 3,40 3,16 2,76 2,98 2,67 2,43 2,25 2,11 1,98 1,78 1,48 1,27 1,11 0, ,0 3,28 3,05 2,66 2,83 2,53 2,31 2,14 2,00 1,78 1,60 1,33 1,14 1,00 0, ,5 3,18 2,95 2,58 2,70 2,41 2,20 2,04 1,82 1,62 1,45 1,21 1,04 0,91 0, ,0 3,09 2,87 2,51 2,58 2,31 2,11 1,90 1,67 1,48 1,33 1,11 0,95 0,83 0, ,5 3,01 2,79 2,44 2,48 2,22 2,03 1,76 1,54 1,37 1,23 1,03 0,88 0,77 0, ,0 2,94 2,73 2,38 2,39 2,14 1,90 1,63 1,43 1,27 1,14 0,95 0,82 0,71 0, ,5 2,87 2,66 2,33 2,31 2,07 1,78 1,52 1,33 1,19 1,07 0,89 0,76 0,67 0, ,0 2,81 2,61 2,28 2,24 2,00 1,67 1,43 1,25 1,11 1,00 0,83 0,71 0,63 0, ,5 2,75 2,55 2,23 2,17 1,88 1,57 1,34 1,18 1,05 0,94 0,78 0,67 0,59 0, ,0 2,70 2,51 2,19 2,11 1,78 1,48 1,27 1,11 0,99 0,89 0,74 0,63 0,56 0, ,25 2,59 2,40 2,10 1,95 1,56 1,30 1,11 0,98 0,87 0,78 0,65 0,56 0,49 0, ,50 2,49 2,31 2,02 1,74 1,39 1,16 0,99 0,87 0,77 0,70 0,58 0,50 0,43 0, ,75 2,40 2,23 1,95 1,57 1,25 1,05 0,90 0,78 0,70 0,63 0,52 0,45 0,39 0, ,00 2,33 2,16 1,89 1,43 1,14 0,95 0,82 0,71 0,63 0,57 0,48 0,41 0,36 0, ,50 2,21 2,05 1,78 1,21 0,97 0,81 0,69 0,61 0,54 0,48 0,40 0,35 0,30 0, ,00 2,10 1,95 1,54 1,05 0,84 0,70 0,60 0,53 0,47 0,42 0,35 0,30 0,26 0, ,50 2,02 1,87 1,36 0,93 0,74 0,62 0,53 0,47 0,41 0,37 0,31 0,27 0,23 0, ,00 1,95 1,81 1,22 0,83 0,67 0,56 0,48 0,42 0,37 0,33 0,28 0,24 0,21 0, ,50 1,88 1,66 1,11 0,75 0,60 0,50 0,43 0,38 0,34 0,30 0,25 0,22 0,19 0,17 The following values are calculated: 3 2 ) 2 370

35 Company Projects Products C A B Formworks for slabs Formwork combined system for slab with beams in PL20 wood and SLABFORM industrial formworks for the slab of of a large industrial project with many lowered beams. 371

36 Slabs_LINEAR TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG HOT GALVANIZED OUTER RING NUT PROPS ACCORDING TO EN1065 REGULATION 51D25FEZC (class D) 15.0 minimun load at any extension 20 kn ø inn ø out D30FEZC (class D) 16.0 minimun load at any extension 20 kn ø inn ø out D35FEZC (class D) 22.0 minimun load at any extension 20 kn ø inn ø out D45FEZC (class D) 30.0 minimun load at any extension 20 kn ø inn ø out E30FEZC (class E) 23.5 minimun load at any extension 30 kn ø inn ø out E35FEZC (class E) 27.0 minimun load at any extension 30 kn ø inn ø out LINEAR QUICK DISMALTING HEAD N 1 screw M14x85 UNI 5737 Zn N 1 nut M14 UNI 5588 Zn N 1 washer 15x28 UNI 6592 Zn 4-WAYS HEAD MIDDLE HEAD TRIPOD FOR PROPS PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m Accessories and spare parts on page 424

37 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CORNER OF 25 FOR SLABS CONTAINMENT EXTRA-HEIGHT SUPPORT FOR LOWERED BEAMS SET SQUARE OF 30 FOR LOWERED BEAMS GUARDRAIL POST PL20 DISMANTLING FORK Formworks for slabs 373

38 Slabs_SIMPLEX TABLE 374

39 Company Projects Products SIMPLEX TABLE Modular table for monolithic slab. The SIMPLEX tables are used for the execution of slabs cast on site with variable geometries and lowered in the presence of perimeter and interior beams. They consist of two base frames with diagonal cross-linked and complemented by forks and adjustable screw bases. The PL20 primary and secondary system completes the table superstructure and plywood. The manual handling of each table is made with translation carts, while moving from one level to the next, using a transport fork with a single crane lift. DIMENSIONS OF SUPPORT FRAMES ECONOMY MODULARITY The frames can be stacked for variable heights. Formworks for slabs SIMPLICITY SIMPLEX TABLE 375

40 Slabs_SIMPLEX TABLE TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG BASIC FRAME x x x DIAGONAL BRACE x x x x x x x x x ADJUSTABLE BASE PLATE FOUR-WAY ADJUSTABLE HEAD SPINDLE HEAD FOUR-WAY HEAD COUPLER PL20 FIXING PLATE COMPLETE x Accessories and spare parts on page 424

41 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CONNECTING PIN SECURITY STRAP FIXING ANGLE TABLE TROLLEY TABLE TRANSPORTATION FORK GUARD RAIL POST Formworks for slabs PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m

42 Slabs_ST50 BOARD 378

43 Company Projects Products ST50 BOARD It is a modular system with large surface for slabs cast in place which can be handled by a compensator. The ST50 boards are suitable for casting monolithic slabs with large surfaces with standard and repetitive geometries. The low weight and large reinforced areas allow for high productivity. The ST50 boards consist of Four telescopic props (E-Class, capacity from 40 to 74 kn) constrained to the two main wooden beams with a connection rotating head. The secondary frame consisting of PL 20 beams and a counter casting surface in plywood or yellow panels is placed on the main beams. lift of the crane. PRODUCTIVITY REPETITIVE SLABS BOARD DIMENSIONS Variable height depending on the prop Formworks for slabs ST50 BOARDS 379

44 Slabs_ST50 BOARD TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG ST50 TABLE FOR SLABS COMPLETE K51S x N 4 beams PL20 of 490 N 11 beams PL of 250 N 22 beam clamps PL20 N 10 yellow panels 50x250 K51S x N 4 beams PL20 of 490 N 11 beams PL of 200 N 22 beam clamps PL20 N 8 yellow panels 50x250 K51S x N 4 beams PL20 of 390 N 9 beams PL of 250 N 18 beam clamps PL20 N 8 yellow panels 50x250 K51S x N 4 beams PL20 of 490 N 11 beams PL of 200 N 22 beam clamps PL20 N 7 yellow panels 50x250 HOT GALVANIZED OUTER RING NUT PROPS ACCORDING TO EN1065 REGULATION 51D30FEZC load 20 kn (class D) ø inn ø out D35FEZC load 20 kn (class D) ø inn ø out D45FEZC load 20 kn (class D) ø inn ø out E30FEZC load 30 kn (class E) ø inn ø out E35FEZC load 30 kn (class E) ø inn ø out SLABPROP ALUMINIUM PROPS load 40 kn load 40 kn load 40 kn load 40 kn SLABPROP CONNECTION FRAME Accessories and spare parts on page 424

45 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG PL20 ROTATING CONNECTING SUPPORT PROP/BEAM COMPLETE 51S x257x800 H 30.0 N upper frame N 1 fix frame bracket N 1 mobile frame bracket N 4 nut M12 N 4 wing nut S19 PL20 FIX CONNECTING SUPPORT PROP/BEAM COMPLETE 51S x240x450 H 11.3 N 1 upper frame N 1 bottom frame N 1 prop support N 4 nut S19 N 4 screw M10x50 UNI 5739 N 4 washer 10x18 UNI 6592 N 4 nut M10 UNI 5588 FOLDING GUARDRAIL POST 51S T28 GUARDRAIL POST PL20 BEAMS CLAMP 51S TABLE TRANSPORTATION FORK 51S Formworks for slabs PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m

46 Slabs_ST110 BOARD 382

47 Company Projects Products ST110 BOARD The board for slabs with large surface is ideal for the execution, through repetitive The base module is 10.0 x 3.5 m equal to 35 m 2 of reinforced surface and the base fastened to the central props allows handling quickly and in one solution the whole board in a simple, quick and safe way. The ST110 boards consist of two main composite trusses constrained to SLABPROP telescopic props with high capacity on which a secondary frame in aluminium beams, or alternatively PL20 beams and a counter casting surface in plywood of 18 or 21 mm thick, is fastened. BOARD DIMENSIONS QUICK INSTALLATION QUICK DISMANTLING Variable height depending on the prop. Formworks for slabs PRODUCTIVITY ST110 BOARD 383

48 Slabs_ST110 BOARD SIMPLE QUICK AND SAFE WORK STAGES A clearance of about 50 cm between the cast slab and the board is necessary to translate the board from the lower to the upper floor. The dismantling stages include the separation of the casting central surface from the drop head devices, the subsequent lowering of the board and moves it to the upper floor with a single crane lift. Fig. 1 Lowering of the frame by dismantling the wedge of the prop bracket and lifting of the external props until it stops. Fig. 2 Insertion of the lifting jacks under the external props. Fig. 3 Lifting of the central props to fasten the wheels. 384

49 Company Projects Products Fig. 4 Lowering of the board by using the jacks set up for safety anchoring and translation of the board. Formworks for slabs Fig. 5 Fastening of the equalizing bar to the board, translation and lifting of the board by using a crane. Fig. 6 Removing the wheels and repositioning of the board for a new casting. 385

50 Slabs_ST110 BOARD TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG ST110 BEAM COMPLETE 51S N 4 pin D= 20 L= 130 mm N 4 safety split of 3 N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn SPECIAL ST110 BEAM WITH 4 CONEXION COMPLETE 51S N 4 pin D= 20 L= 130 mm N 4 safety split of 3 N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn ST110 BEAM COMPLETE 51S N 4 pin D= 20 L= 130 mm N 4 safety split of 3 N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn ST110 WORKING BRACKET COMPLETE 51S N 3 screw M20x50 UNI Zn N 3 nut M20 UNI S Zn N 3 washer 21x37 UNI 6592 Zn N 3 washer UNI 8842-A20 Zn ST HORIZONTAL BRACE 202X S S SLABPROP ALUMINIUM PROP CL.R WITH SAFETY DEVICE ST DOUBLE BRACE COMPLETE 51S x N 1 screw M12x100 UNI Zn N 1 nut M20 UNI S Zn N 2 washer 13x24 UNI 6592 Zn 51S x N 1 screw M12x100 UNI Zn N 1 nut M20 UNI S Zn N 2 washer 13x24 UNI 6592 Zn ST LEDGER 51S S Accessories and spare parts on page 424

51 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG ST PROP CONNECTION SUPPORT COMPLETE 51S N 2 screw M36x100 UNI Zn N 2 washer 37x66 UNI 6592 Zn N 1 bent tube threaded M16 N 2 nut M16 UNI S Zn N 2 washer 17x30 UNI 6592 Zn SLABPROP CONNECTION FRAME ALUMINIUM BEAM S (10.6 ) S (12 ) S (14 ) S (16 ) Formworks for slabs PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m

52 Slabs_ST110 BOARD TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG ST TABLES DISMANTLING FORK COMPLETE 51S N 2 flanks N tube L= 220 N 1 tube L= 360 N 4 wivel coupler N 8 hoist ring 120x70 D= 13 N 8 shackles A20 UNI 1947 N 4 screw M20x50 UNI Zn N 4 nut M20 UNI S Zn N 4 washer 21x37 UNI 6592 Zn ST FOLDING GUARDRAIL OF 122 COMPLETE 51S N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn ST FOLDING GUARDRAIL OF 114 COMPLETE 51S N 1 pin D= 16 L= 80 mm N 1 washer 17x30 UNI 6592 Zn N 1 safety split of 3 N 1 supporting bracket of 41.5 N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn ST WHEELS CONNECTION LEDGER 51S ST TRANSLATION WHEEL COMPLETE 51S ASSEMBLED ST DISMANTLING FORK CONEXION COMPLETE 51S N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn N 1 special bracket N 2 bracket ST ST BRACKET FOR DISMANTLING FORK CONNECTION COMPLETE 51S N 2 screw M20x50 UNI Zn N 2 nut M20 UNI S Zn N 2 washer 21x37 UNI 6592 Zn N 2 washer UNI 8842-A20 Zn N 1 closing bracket of 20x10 with welded nut 388 Accessories and spare parts on page 424

53 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG ST ALIGNING CONNECTOR FOR ALUMINIUM BEAMS 51S ST ALIGNING CONNECTOR FOR PL20 BEAMS 51S DOUBLE COUPLER ST HYDRAULIC TROLLEY JACK 51S CORNER OF 25 FOR SLABS CONTAINMENT SLABPROP PROPS KEY Formworks for slabs ST DISARMING HAMMER 51S

54 Slabs_support structures PROPS 390

55 Company Projects Products PROPS Pilosio offers a full range of steel and aluminium props to satisfy every need of props and in particular for the casting of slabs. Thanks to the safety characteristics of use, sturdiness and high load capacity, the props are suitable for all the formworks systems for Pilosio slabs and for all fixed heads and drop heads related to every system. Depending on the required capacities, the steel props change from a minimum capacity of kn to a maximum capacity of kn. With regards to the aluminium props, the capacity changes from to kn. The props are chosen by the site manager depending on the load, on the type of work to be carried out and the All the props are classified according to European standards DIN EN 1065 and they slipping prevention; they are easy to use and feasible in height with millimetric accuracy. The limited weight of the props allow their handling by using a single operator, according to Legislative Decree 81/2008 and therefore it is in compliance with European directives on safety on temporary or mobile sites. In particular cases you can use the props overturned, in other words with the external pipe under the slab intrados, with higher capacity to be evaluated from time to time in consultation with Pilosio s Technical Department. Formworks for slabs SLABPROP props with connection frames for the construction of the tower modules. 391

56 Slabs_support structures PROPS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS B STEEL PROPS 51B30FEZC Admissible loads depending on the extension according to EN CLASS B STEEL PROPS 51B35FEZC Admissible loads depending on the extension according to EN CLASS C STEEL PROPS 51C30FEZC Admissible loads depending on the extension according to EN mm kn 3300 mm kn 3000 mm kn 2800 mm kn 2600 mm kn 2400 mm kn 2200 mm kn 2000 mm kn 3100 mm kn 2900 mm kn 2700 mm kn 2500 mm kn 2300 mm kn 2100 mm kn 3000 mm kn 2800 mm kn 2600 mm kn 2400 mm kn 2200 mm kn 2000 mm kn 1800 mm kn 1800 mm kn 392 Accessories and spare parts on page 424

57 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS C STEEL PROPS CLASS D STEEL PROPS CLASS D STEEL PROPS 51C35FEZC D25FEZC D30FEZC Admissible loads depending on the extension according to EN Admissible load kn at any extension according to EN Admissible load kn at any extension according to EN mm kn 3300 mm kn 3000 mm kn 3100 mm kn 2500 mm kn 2800 mm kn 2900 mm kn 2300 mm kn 2600 mm kn 2700 mm kn 2100 mm kn 2400 mm kn 2500 mm kn 1900 mm kn 2200 mm kn 2300 mm kn 2100 mm kn 1700 mm kn 1500 mm kn 2000 mm kn 1800 mm kn Formworks for slabs 393

58 Slabs_support structures PROPS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS D STEEL PROPS 51D35FEZC Admissible load kn at any extension according to EN CLASS D STEEL PROPS 51D40FEZC Admissible load kn at any extension according to EN CLASS D STEEL PROPS 51D45FEZC Admissible load kn at any extension according to EN mm kn 4300 mm kn 4000 mm kn 4100 mm kn 3500 mm kn 3800 mm kn 3900 mm kn 3300 mm kn 3600 mm kn 3700 mm kn 3100 mm kn 3400 mm kn 3500 mm kn 2900 mm kn 3200 mm kn 3300 mm kn 2700 mm kn 3000 mm kn 3100 mm kn 2500 mm kn 2800 mm kn 2900 mm kn 2300 mm kn 2600 mm kn 2700 mm kn 2100 mm kn 2400 mm kn 2500 mm kn 394 Accessories and spare parts on page 424

59 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS E STEEL PROPS CLASS E STEEL PROPS CLASS E STEEL PROPS 51E25FEZC E30FEZC E35FEZC Admissible load kn at any extension according to EN Admissible load kn at any extension according to EN Admissible load kn at any extension according to EN mm kn 3000 mm kn 3300 mm kn 2500 mm kn 2800 mm kn 3100 mm kn 2300 mm kn 2600 mm kn 2900 mm kn 2100 mm kn 2400 mm kn 2700 mm kn 1900 mm kn 2200 mm kn 2500 mm kn 1700 mm kn 1500 mm kn 2000 mm kn 1800 mm kn 2300 mm kn 2100 mm kn Formworks for slabs 395

60 Slabs_support structures PROPS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS R ALUMINIUM PROP CLASS R ALUMINIUM PROP CLASS R ALUMINIUM PROP mm kn 3620 mm kn 3200 mm kn 2650 mm kn 2820 mm kn 2400 mm kn 2020 mm kn 2020 mm kn 396 Accessories and spare parts on page 424

61 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG CLASS R ALUMINIUM PROP mm kn SLABPROP PROP EXTENSION N 4 screw M12x40 UNI 5739 Zn N 4 nut M12 UNI 5588 Zn N 4 washer 13x24 UNI 6592 Zn SLABPROP CONNECTION FRAME mm kn 3600 mm kn Formworks for slabs 397

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63 Company Projects Products T28 TOWER Tower support structures for the reinforcement of slabs, beams or any other structure cast at a height. Maximum capacity The towers are manufactured with a limited number of components and can reach any height. The towers are placed on adjustable bases and at the top they are equipped with forks on which the beams that collect the loads to be borne, are placed. The beams can consist of wooden PL20 or metal profiles. Base dimensions Formworks for slabs 399

64 Slabs_support structures T28 TOWERS COMPONENTS Description Dimension cm Weight kg Wedge 150x75 9,2 Wedge 150x100 10,4 Cross beam 150 4,0 150x150 4,6 Adjustable base 60 7,0 Adjustable fork 60-2M 9,0 Adjustable fork 60-3M 11,0 400

65 Company Projects Products STRENGTHS slabs of high thickness in general each item does not exceed 10 kg making the operations of assembly and disassembly easier also for particularly high towers reinforcing at any height with great accuracy. SIMPLE LIGHTWEIGHT Formworks for slabs MODULAR T28 TOWER 401

66 Slabs_support structures T28 TOWERS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG FRAME x x END TIE SAFETY HOOK HORIZONTAL BRACE 150X x T28 ADJUSTABLE BASE PLATE OF T28 ADJUSTABLE FORK OF 60 2M T28 ADJUSTABLE FORK OF 60 3M T28 MIDDLE FRAME OF x T28 BRACKET OF Accessories and spare parts on page 424

67 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG T28 TELESCOPIC WHEEL T28 GUARDRAIL POST SCREW GUARDRAIL BRACKET

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69 Company Projects Products T40 TOWER Tower support structures for the reinforcement of slabs, beams or any other structure cast at a height. tower of support. The towers are manufactured with a limited number of components and can reach any height.the towers are placed on adjustable bases and at the top they are equipped with forks on which the beams that collect the loads to be borne are placed. The beams can consist of wooden PL20 or metal profiles. Base dimensions STRENGTHS SIMPLE LIGHTWEIGHT pulvinos viaducts and slabs of high thickness in general forks allow reinforcing at any height with great accuracy Formworks for slabs MODULAR T40 TOWER COMPONENTS Description Dimensions cm Weight kg Wedge 100x75 7,0 Wedge 100x100 8,0 Cross beam 100 3,3 Diagonal 100x100 2,8 Adjustable base 60 9,0 Adjustable fork 60-2M 11,4 Adjustable fork 60-3M 14,0 405

70 Slabs_support structures T40 TOWERS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG T40 FRAME x T40 FRAME x T40 END TIE SAFETY HOOK ø T40 HORIZONTAL BRACE x T40 ADJUSTABLE BASE PLATE OF T40 ADJUSTABLE FORK OF da 60-2M da 60-3M T40 MIDDLE FRAME OF x T40 BRACKET OF Accessories and spare parts on page 424

71 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG T40 TELESCOPIC WHEEL DOUBLE COUPLER Ø 48/ T28 GUARDRAIL POST SCREW GUARDRAIL BRACKET Formworks for slabs 407

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73 Company Projects Products MP SHORING STRUCTURES Different support structures can be built with different components of the MP multidirectional scaffolding and with a specific set of MP The tower with 0.83x0.83 m or 1.15x1.15 m square base allows capacities up to 15 kn for each vertical stringer for a total of 20 kn for each tower. The modularity of this type of structure allows solving any problem on site, both of capacity and of geometry. other shape, to climb obstacles and also create supports for structures with negative or positive slope. Pilosio s technical department is available to solve any structural need. The structure can be combined with service stairs for an easy access at high altitude. Formworks for slabs 409

74 Slabs_support structures MP TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG MP STANDARD (A) (B) (C) (D) (E) (F) (G) 1.9 SPIGOTLESS STANDARD (A) (B) (C) (D) (E) (F) 1.5 GUDGEON PIN FOR STANDARDS BASE OF STANDARD A B C D E F G A B C D E F ADJUSTABLE FORK 2M ADJUSTABLE FORK 3M T28 ADJUSTABLE BASE PLATE OF Accessories and spare parts on page 424

75 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG BUSHING FOR FORK LEDGER DOUBLE CLAMP VERTICAL BRACE SAFETY HOOK x x x x x x x x x x x Formworks for slabs HORIZONTAL BRACE x x x x x x x x x x x x x T 2500x MOBILE ROSETT

76 Solai_support structures MP 412

77 Company Projects Products Formworks for slabs 413

78 Slabs_support structures MP TOWERS WITH HIGH CAPACITY 414

79 Company Projects Products MP TOWERS WITH HIGH CAPACITY In the case of high capacity, it is possible to use support structures with high capacities to reinforce slabs, beams or any other structure cast at a height, carried out with components of the MP multidirectional scaffolding combined with a series of accessories. Each vertical element consists of 4 MP vertical stringers connected to each other by a lower and upper frame.the elements so carried out are connected four by four to build the tower. Capacity of base module: 250 kn for each vertical element, equal to 800 kn for the whole tower. Higher capacities are possible: check with Pilosio s technical department. All standard components of the MP scaffolding system are used, combined with lower and upper frames and adjusting screws, for the creation of support structures with high capacity. The vertical elements constituted by 4 stringers are spaced 17x17 cm and can be combined to create towers or The great flexibility of design and the MP multidirectional scaffolding hold, combined with various brackets for unloading material, and for structures supporting formworks for castings at a height. By using bases and adjustable forks, the towers can also be used as a temporary contrast for works The structure can be combined with service stairs for an easy access at high altitude. Formworks for slabs 4 uprights of each pillar. 415

80 Slabs_support structures MP TOWERS WITH HIGH CAPACITY TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG MP STANDARD (A) (B) (C) (D) (E) (F) (G) 1.9 SAFETY HOOK LEDGER VERTICAL BRACE x x A B C D E F G DOUBLE CLAMP LOWER TOWER SUPPORT UPPER TOWER SUPPORT Accessories and spare parts on page 424

81 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG REINFORCED BASE PLATE REINFORCED FORK Formworks for slabs 417

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83 Company Projects Products OMNIMODE OMNIMODE is the new modular system of Pilosio to create support structures. in order to provide solutions to various problems, not solvable with other Pilosio products. bridges and viaducts. With this system it is possible to create formworks to allows creating in short periods of time tunnels and underpasses. The great versatility of the modular system allows creating formworks for structures with complex geometric shapes. Using a few components combined to each other, it is possible to solve the simplest and the most complex situations, the OMNIMODE system can be combined with the current standard production of Pilosio. STRENGTHS this system can be combined with other Pilosio solutions OMNIMODE arch tunnel. Formworks for slabs APPLICATION FIELDS The OMNIMODE system consists of the following main elements PA15 (150x152) beam PA20 (200x172) beam PR24 (240x240) beam PC300 column (maximum capacity 300 kn) PP40 adjustable prop (maximum capacity 40 kn) OMNIMODE application: casting piers for a viaduct with MP scaffolding. 419

84 Slabs_support structures OMNIMODE TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG PA 15 BEAM OF x x x PA 20 BEAM OF PR 24 BEAM OF ALIGNER OF PR ALINING CONNECTOR x220 - PA ALINING CONNECTOR x Accessories and spare parts on page 424

85 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG PA GUDGEON PIN PIN Ø ø 19x140 - BRACING PIN PC 300 OF REINFORCED BASE PLATE Formworks for slabs LOWER CONEXION PLATE

86 Slabs_support structures OMNIMODE TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG UPPER CONEXION PLATE CONECTING ROSETT REINFORCED FORK MOBILE GUDGEON PIN SAFETY CONNECTING HOOK ø 48 - PP40 ADJUSTABLE PROP PIN Ø ø 80 - PL20 ALIGNMENT CLAMP A B C D E 422 Accessories and spare parts on page 424

87 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG S19 DYWIDAG TIR-ROD ø 17x ø 17x ø 17x ø 17x ø 17x ø 17x S19 NUT AND WASHER 20X54 UNI 6593 ZN R18GZ CARICO DI ROTTURA 190 kn PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m Formworks for slabs

88 Slabs_ACCESSORIES 424

89 Company Projects Products Formworks for slabs 425

90 Slabs_ACCESSORIES TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG PL20 WOODEN BEAM admissible bending moment M= 5 knm admissible shearing stress T= 11 kn moment of inertia Jx= 4613 cm 4 section modulus Wx= 461 cm 3 weight G= 4.6 kg/m TRIPOD FOR PROPS SLABPROP KEY TUBE Ø 48-3X Z DOUBLE COUPLER DOUBLE COUPLER Ø 48/ Accessories and spare parts on page 424

91 TECHNICAL CHARACTERISTICS Company Projects Products ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG SWIVEL COUPLER SIMPLE COUPLER DRAW COUPLER GUDGEON PIN SLABFORM PANELS PALLET x SLABFORM PANELS PALLET 234X x Formworks for slabs TUBULAR CONTAINER x800x870 (H) 44.1 WIRE CONTAINER x800x600 (H) 35.0 WIRE GABION x1000x500 (H)

92 Slabs_SPARE PARTS TECHNICAL CHARACTERISTICS ART. DIM. MM KG ART. DIM. MM KG ART. DIM. MM KG YELLOW PANELS x500x x500x PLYWOOD SHEET 21 AND x1250x x500x PLYWOOD FOR SLABFORM ALUMINIUM PANELS 2050PB x PB x PB x PB05 750x PB07 750x PB08 750x PUMP FOR THE APPLICATION OF DISMANTLING LIQUID 150ILPOM capacity 11 Lt. DISMANTLING OIL FOR PILOSIO FORMWORK 150ILDIS tank of 25 Lt. 428 Accessories and spare parts on page 424

93 Company Projects Products 429

94 430