Engineer/Trade Partner Collaboration

Transcription

1 Engineer/Trade Partner Collaboration

2 ccrd Overview 10 Offices across the United States Major projects over the past 7 years 25 million sq. ft. of healthcare Proven experience in IPD/LEAN delivery techniques LEED Designs World leader in sustainability engineering 19 Healthcare LEED design projects 2 Platinum 6 Gold 4 Silver 7 Certified

3 Dynaten Corporation Overview Mechanical Plumbing Contractor Focus on Dallas Fort Worth Metroplex Founded Employees $100M annual revenue

4 Dynaten Corporation Overview Since 2009 $162M BIM Projects $88M Lean Construction $94M Collaborative Projects with CCRD

5 Collaborative Projects Project Contract Amount (Dollars) Flower Mound Presbyterian Hospital THR Alliance Hospital Children s Medical Center D9, D10 Finish out, Charlton Methodist 3 floor finish out Cook Children s Administration Building Harris Fort Worth ED/Central Sterile Methodist Trauma Center Methodist Richardson Baylor Waxahachie Huguley 11.7 Million 11.3 Million 2.5 Million 3.3 Million 3.0 Million 7.6 Million 14.0 Million 17.7 Million 17.0 Million 12.0 Million Total $94 Million

6 Normalized Costs for DFW Area Hospitals Project Date Process Cost/SF Flower Mound 2010 IPD $ Alliance 2012 IPD $ McKinney 2012 BID $ Grapevine 2013 D Assist $ Dallas 2014 D Assist $ Richardson 2014 D Assist $ Waxahachie 2015 D Assist $ 67.16

7 Normalized Costs for DFW Area Hospitals Project Date Process Cost/SF Flower Mound 2010 IPD $ Alliance 2012 IPD $ McKinney 2012 BID $ Grapevine 2013 D Assist $ Dallas 2014 D Assist $ Richardson 2014 D Assist $ Waxahachie 2015 D Assist $ 67.16

8 Objectives Keys to our Success Technology +

9 Keys to our Success

10 Keys to our Success Schedule Key Personnel Collaboration Cost Prefabrication

11 Schedule Work Share Overlap design and construction Early Release Packages

12 Schedule: Work Share

13 Schedule: Overlap Design with Construction

14 Schedule: Early Release Package

15 Cost System evaluation Owner involvement for value decisions Design for construction

16 Cost: System Evaluation Paralleling Gear Cooling on Emergency Power Heat Recovery Chiller Fan Wall Technology AHUs Total $635,000

17 Cost: Owner Involvement for Value Decisions

18 Cost: Design for Construction Master Planning Site Planning Site Systems Due Diligence Develop Utility Loads Model Bldg. Orientation Analyze Equipment Location Options Establish Space Requirements Develop System Options Systems Review/ Programming with Owner Evaluate Loads & Capacities Energy Systems Model System Options Review Options with Owner Refine MEP System Options Evaluation & Recommendations

19 Prefabrication Key Features of Lean Production Variation is attacked and reduced - variation in work load, in process durations, in product quality, plan reliability. Create repeatable processes.

20 Prefabrication: Create Manufacturing Process Manufacturing Construction Waste 12% Waste 57% Production Time Production Time

21 Manufacturing = Prefabrication Improve Safety Minimize Waste Improve Quality Lower Wages Improve Schedule

22 Successful Prefabrication Requirements Early involvement with trade partners Early decisions by owner and design team Collaboration with team Defined technology path Work Share BIM

23 Prefabrication: Multi-trade Bathrooms

24 Prefabrication: Multi-trade Head Walls

25 Prefabrication: Multi-trade Racks

26 Prefabrication: Pipe Hangers

27 Prefabrication: Underground Plumbing

28 Prefabrication: Measured Const. Cost Savings Prefabrication Hangers 30% Measured Cost Reduction Process Project Benefit BIM Trimble Manufacturing Precision Eliminate waste Headwalls 15% Design Collaboration Manufacturing Improved Quality Schedule POD s 17% Design Collaboration BIM Manufacturing Improved Quality Standardization Consistency Labor forces 35% Merit Shop Manufacturing Highly skilled trained people

29 Key Personnel Strengths of the Team Leadership Support

30 Key Personnel Utilizing the individual talents of the team members

31 Key Personnel Importance of leadership support MEP Structural Owner Landscape Architect THE PROJECT Medical Equipment Architect Contractor Civil Interiors

32 Technology

33 Technology Design model vs. Construction model Level of accuracy Model Sharing Model to benefit Modeling for prefabrication

34 Technology Design model vs. construction model

35 Technology: Level of Accuracy in Models

36 Technology Autodesk determines how we collaborate Architects Engineers Contractors Operators

37 Technology Design Process Detailing Fabrication Process

38 Technology Linear file transfer Reiterative file transfer Revit Architecture Fabrication Equipment Revit MEP CAD MEP

39 Technology

40 Technology

41 Technology ccrd/dynaten Collaboration Strategy DynaTen will co locate in ccrd s office Our team will produce one model in CAD MEP ccrd will be the Engineer of Record DynaTen will produce Fabrication Ready documents. DynaTen will focus on the construction and prefabrication schedule to produce drawings early to meet construction needs

42 Technology: BIM Projects Project Contract Amount BIM Model Cost BIM % Cost Irving Convention Center 12.7 Million 193, Flower Mound Presbyterian Hospital 11.7 Million 292, Gateway Church 7.5 Million 184, Tarrant County College Downtown 14.8 Million 592, George Bush Presidential Center 15.9 Million 446, First Baptist Church Dallas 8.9 Million 236, THR Alliance Hospital 11.3 Million 469, Baylor McKinney Hospital 23.5 Million 446, Baylor Grapevine Hospital 11.3 Million 221, Children s Medical Center 2.5 Million 117, Charlton Methodist 3 floor finish out 3.3 Million 79, Harris Fort Worth ED/Central Dietary 7.6 Million 154, Methodist Trauma Center 4.0 Million 309, Methodist Richardson 17.0 Million 486, Total Million

43 Technology: BIM Average Cost (% of Project) 2.71%

44 Technology: BIM Model Output Prefabrication Site Positioning Cost Estimate Future 4D sequencing/scheduling 5D financial cash flow

45 Technology: Prefabrication of Racks

46 Technology: Prefabrication of Racks

47 Technology: Prefabrication of Racks

48 Technology Prefabrication - Manufacturing Drawings

49 Technology Prefabrication - Structural Design Criteria

50 Technology Prefabrication - Structural Design Tool

51 Technology Prefabrication - Measure Results Cost Savings = $21,000

52 Technology Prefabrication - Plasma Cut Templates for Headwalls

53 Technology Prefabrication - Measure Results Cost Savings = $14,000

54 Technology Prefabrication - Hanger Drawings

55 Technology Prefabrication - Measure Results Large Project 10,000 hangers Cost Savings = $192,000

56 Technology Prefabrication - Underground Plumbing

57 Technology

58 Technology Prefabrication - Measure Results Cost Savings = $56,000

59 Technology Measured Cost Savings on one project Headwalls total savings - $640 per room (M&P) Restroom Pods 67 MH per pod (all trades), $2,300 saved/rr(60%) Horizontal Racks - $21,000 total for project Cost Savings = $256,000

60 Technology Site Positioning - Trimble Inserts for Hangers Sleeves Wall layout Major equipment Centerline Ductwork

61 Technology: Cost Estimate

62 Technology Sequencing/scheduling Financial cash flow

63 Traditional Design and Drawing Production Contractor Engineer Design Produciton BIM

64 Collaborative Design and Drawing Production Contractor Engineer Design Produciton BIM

65 ccrd/dynaten Collaboration Trust History Collaboration

66 Thank You Questions & Answers Sarah Kuchera Mike Jolly