Brick-Surfaced Concrete BIock. President, AIpha Home Company, Ltd. Sapporo, Japan. Architect, Tokyo, Japan

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1 Brick-Surfaced Cncrete BIck Ksaku Seki Hideaki Uehara President, AIpha Hme Cmpany, Ltd. Sappr, Japan Architect, Tky, Japan Summary Brick-surfaced cncrete blcks are new building materiais t cmbine high prductivity f cncrete blck and beautiful appearance f brick tgether. They are prduced by the newly deveiped S. E. C. (Sand EnveIped with Cncrete) methd, and have high structural strength and weather tightness. These interlcking cncrete bicks surfaced by thin bricks are easiiy installed at the cnstructin site. na., j» $' -1 )t,.9gf'.t7' D 'Y 7 ~;t... 7' D,:/ 7 O)I!IJffiJl$á~ O)~i!Etí t na., j)~ O)!.i 15- p ~ iu15- t: -tt t.::.... m (.; \,':1 ~ 7 I) - I' t~jf.l1: cf.> ~ S E L :1 ~ 7 I) - I' I$~.:. J: '? -r ffla 'J ft...:d.::.... ~..~~0)~15-.n~~~:1~7~-I'~='YI'1:cf.>~ ~O)nA.,#$'-1~9G:1~7~-I'7'D'Y7~... -1~$'-D'Y~~~~~~)1:I. ijui1:o)~-r JJ.t;..j)~a;1: cf.> ~ 431

2 1. Intrductin Our seeking fr the prper exterir material which is durable, intimate t peple and crrespnds t the aesthetic cncept f the twn carne t the cnclusin that the brick is the prper material. Hwever, the traditin f brick masnry in Japan is shrt and there are sme prblems ccuring frm the shrtage f experience. T slve these prblems, the new building material t frm appearance f the brick cnstructin was develped. They are interlcking cncrete blcks surfaced by thin bricks. These special units cmbine high prductivity f cncrete blck and beautiful appearance f brick tgether. The anther merit f these units is easy and fast installatin at the cnstructin site. This paper reprts n this new cmpsit unit f the facing brick and cncrete blck mlded tightly tgether. The paper als reprts the example f cnstructin using these units. 2. Characteristics f The Brick-surfaced Cncrete Blck a. Beautiful appearance same as brick masnry b. High prductivity by mass-prductin c. High strength and lw water absrptin d. Easy and fast installatin (skilled layers are nt required) e. Suitable fr the lwer-stried buildings. 3. Prductin f The Brick-surfeced Cncrete Blck The Fig. 1. shws brick-surfaced cncrete blcks. is fine stneware brcik and its size is: 148 x 53 x 20mm The brick Six bricks are set in the mld fr a blck making the cncrete blck measuring: 298 x 148 x 200mm One f the stretcher side f the brick is shaped thinner t frm the jint line. Fig. 2. shws the crss sectin f the brick-surfaced cncrete blck. 432

3 The c ncrete t fr m the blck is the special cncrete named S.E.C.(Sand Enve lped with Cement) t sequre high cmpressive and bnding strengt h. S. E. C. methd is the autmatic system t make cncrete f higher flw index and less bleeding. After equalizing the sur face misture f aggregate, first mixing is dne t cver the surface f aggregate with cement paste f small water/ cement rati. Then secnd mixing makes the cement f high fluidity. As the r esult f these newly develped methds, the bricksur faced cncrete blck wall shws the cmpressive strength f 300kg/cm r mre. As they are surfaced with bricks, the water absrptin is ver y lw (less 1.5%). 4. Example f the Husing by Brick-surfaced Cncrete Blcks Fig. 3 shws an example f husing by these brick-surfaced cncrete blcks. This husing is designed t keep privacy f each family and t keep gd scial sharing with the neighburs. As the blcks are interlcking, the cnstructin was finished ln the shrter perid than expected. Fig. 4. and Fig. 5. shw details f the brick surfaced cnrete blck walls. Because f the severe jurisdictin in Japan where the aseismic design is required, reinfrcing is necessary in the blck wall. Hwever, it may be pssible t grut the cavity f blcks withut reinfrcing in the nn-seismic area. 433

4 Fig. 1. Brick surfaced cncrete blck Fig. 3. Example f husing by brick surfaced cncrete blcks 434

5 Fig 2 Crss sectin f the brick surfaced cncrete blck 150 cncrete --.--~.-- : ; I --'--1- t- : cncrete.~ 1 ~~~ ~ ~ Iii~ ; I I li

6 Fig. 4. The wall f brick surfaced cncrete blck sur face brick cncrete blck gruting '=-=-_ -.4 Fig. 5. Tp f the wall bricks --~ c f lr slab l!l <t ~ L L~ 436