Overview Adhesives and Sealants

Transcription

1 Overview Adhesives and Sealants

2 BONDABILITY OF DIFFERENT MATERIALS very well suited well suited moderately suited Empty field = not suited Category of plastics Plastic types Thermoplastics Thermosetting plastics Elastomers Cyanoacrylates Cyanoacrylates + primer Anaerobics Epoxy, 2 components Acrylates/MMA, NoMix Acrylates/MMA, 2 components Hybrid polymers RTV Silicones Pretreatment of the surface with cleaner 9190 Prior treatment of the surface with cleaner 9195 Optional method, mechanical roughening Optional method, physical roughening (plasma, corona...) Other BONDABILITY OF DIFFERENT MATERIALS ergo. STRUCTURAL ADHESIVES ergo. Acrylat No-Mix adhesives 4 ergo. Methacrylate-based structural adhesives 4 ergo. Epoxy-based structural adhesives 5 ergo. Epoxy-based repair sticks 5 ergo. BONDING & SEALING ergo. RTV silicones 6 ergo. Hybrid polymers 6 Hazard marking-free adhesives and sealants 7 ergo. ANAEROBIC ADHESIVES ergo. Anaerobic adhesives 8 ergo. Anaerobic adhesives and auxiliary products for anaerobic adhesives 9 ergo. CYANOACRYLATE-BASED INSTANT ADHESIVES ergo. Cyanoacrylate instant adhesives 11 ergo. Auxiliary products for cyanoacrylate-based instant adhesives 11 ergo. General auxiliary products for bonding and sealing 11 OVERVIEW OF ACCESSORIES 3 12/13 ABS* ASA* LCP PA6 PBT PC* PE PEEK PEI PES* PET PI PMMA* POM PP PPO* PS* PTFE PVC-P PVC-U SAN PU* EP MF PF UP CR EPDM IR NBR NR PU SBR SI TPE Cardboard Wood Leather Glass Ceramics Ferrites Metals * Plastics tend to be sensitive to stress cracking 2 3

3 Overview of structural adhesives ergo. NO-MIX ADHESIVES ergo. EPOXY-BASED STRUCTURAL ADHESIVES strength Alu/Alu [N/mm 2 ] Reaction time [sec.] ergo (gel) colourless opaque gel >15 <45 50g / 300g ergo (activator) for ergo slightly brownish low viscosity 10ml / 50ml ergo (gel) slightly yellowish gel > <30 50g ergo (activator) for ergo light blue low viscosity 10ml / 50ml ergo (set) slightly yellowish gel > <30 set of 5 items - 1g/0,5ml ergo (adhesive) green low viscosity -60 to kg ergo (activator) for ergo turquoise low viscosity 1 kg ergo. METHACRYLATE-BASED STRUCTURAL ADHESIVES ergo. EPOXY-BASED REPAIR STICKS strength Alu/Alu [N/mm 2 ] Elongation at break [%] (DIN 53504) Pot life [min.] Initial strength [min.] Final strength [hrs] strength Alu/Alu [N/mm 2 ] Pot life [min.] Final strength [hrs] strength Alu/Alu [N/mm 2 ] Pot life [min.] Initial strength [hrs] Final strength [hrs] ergo colourless/bright yellow ~13-60 to :1 3 7 min. 48 ergo grey pasty ~13-60 to :1 3 7 min. 48 ergo colourless/bright yellow ~25-40 to : ergo grey pasty ~23-60 to : ergo black pasty ~25-40 to : The products are available in common packaging sizes, starting from 50 ml. ergo white/green ~5 000 >20 ~20-40 to : ergo white/green ~6 500 >20 ~20-40 to : ergo steel modeling clay 4-50 to g ergo aluminium modeling clay 4-50 to g ergo beige/black ~5 000 >20 ~20-40 to : ergo beige/white ~ tx >16 ~ to : ergo beige/white ~ tx >16 ~ to : ergo. POTTING COMPOUNDS ergo beige/white ~ tx >20 ~30-40 to : ergo beige/white ~ tx >20 ~30-40 to : ergo white/blue ~ tx >19 ~75-55 to : ergo white/blue ~ tx >18 ~85-55 to : ergo red/green ~ tx >25 ~50-40 to : Base Pot life [hrs] ergo white/green ~6 500 >20 ~8-50 to : ergo white/green ~ tx >20 ~8-50 to : ergo yellowish/bluegreen ~ tx >18 ~30-40 to : ergo yellowish/bluegreen ~ tx >19 ~30-40 to : tx = thixothrop ergo silicone black ~ :1 (v:v) to +200 ergo epoxy white ~ :1 (w:w) ~2-40 to +180 ergo epoxy beige ~ :171:22 (w:w:w) ~1-40 to +100 ergo epoxy yellow ~ :39 (w:w) ~1-40 to +100 ergo epoxy colourless ~500 4:1 (w:w) ~45 min. -40 to +180 The products are available in common packaging sizes, startíng from 50 ml. 4 5

4 Overview of bonding and sealing Hazard marking-free adhesives and sealants ergo. RTV SILICONES Chemical base (Shear rate 10s -1 ) (Shear rate 100s -1 ) Tensile strength [N mm 2 ] (DIN S2) Elongation at break [%] (DIN S2) Skin formation [min.] Density [g/cm 3 ] Cure Through in 24 h at 23 C/50% r.h. [mm] Shore-A-hardness (DIN 53505) The use of adhesives and sealants is not risk-free for one s health. Reactive adhesives and sealants contain substances that may cause skin irritation and allergic skin reactions. Therefore, their use requires special precautions in the field of occupational safety. In all countries, employers are required to comply with the national laws on occupational safety. The European regulation 89/391/EEC is in reference to these duties in article years ago Kisling made the strategic decision to gear new product developments towards health-friendly adhesives. By implementing this development strategy, Kisling has taken a leading position in carrying a comprehensive adhesive product range with white safety data sheets. These products are free of hazard pictograms. ergo black mod. oxime silicone ,0 ~ to +260 ~7 1, ml / 310ml ergo red mod. oxime silicone ,0 ~ to +315 ~7 1, ml / 310ml ergo colourless mod. Oxime silicone ,0 ~ to +260 ~7 1, ml / 310ml ergo black addition silicone , to hrs* 1, ml / 200ml THE KISLING SUSTAINABILITY LABEL All our hazard-free adhesives and sealants bear the Kisling sustainability label. This label stands for highest quality, performance and sustainability in all phases of the product life cycle, from purchase to production and manufacturing to disposal. * pot life LONG TIME ESTABLISHED ADHESIVES AND SEALANTS FOR TOUGH JOBS ergo. HYBRID POLYMERS (Shear rate 10s -1 ) (shear rate 100s -1 ) strength [N/mm 2 ] (DIN 53504) Elongation at break [%] ergo K black > to ,0 310ml ergo K white >3, to ,0 310ml ergo K black >3, to ,0 310ml ergo K transp > to ,0 310ml (DIN 53504) Shore-A-hardness (DIN 53505) Skin formation [min.] Full curing 24 h at 23 C/50% rh [mm] Driven by our commitment to sustainable products, Kisling contributes significantly to a sound balance between functionality, health protection and occupational safety, also in your enterprise. Kisling adhesives that are exempt from hazard pictograms have for 20 years been in successful operational use with customers around the globe. The over 20 adhesives with white safety data sheets are fully up to highest industrial quality and performance standards. COMPELLING REASONS FOR USING ADHESIVES WITH A WHITE SAFETY DATA SHEET Increased health and safety at the workplace Minimization of skin irritations and allergies Reduction in incidents of workers on sick leave Reduced environmental footprint Extensive range of products for a wide variety of applications ergo K grey self-levelling >2, to ,0 600ml Primer available on request 6 7

5 Overview of anaerobic adhesives ergo. ANAEROBIC ADHESIVES Breakaway torque [Nm] (DIN 54454) Prevailing torque [Nm] Compressive shear strength [N/mm 2 ] (DIN 15337) max. gap [mm] max. thread size Final strength at 25 C [hrs] Approvals, Registrations Breakaway torque [Nm] (DIN 54454) Prevailing torque [ Nm] Compressive shear strength [N/mm 2 ] (DIN 54452) Tensile strength [N/mm 2 ] max. gap [mm] max. thread size Final strength at 25 C [h] Approvals, Registrations ergo low strength purple >10 >2 >10 0,2 M ergo Flange sealant low strength green tx >6 >3 >4 >2 0, /2 ergo blue 150 >15 >7 >8 0,15 M ergo Flange sealant universal orange tx >8 >5 >5-0, /2 ergo blue tx >21 >10 >20 0,25 M /2/3/4 ergo Flange sealant flexibel red tx >18 >10 >18 >14 0, ergo red tx >20 >35 >20 0,25 M /2 ergo Flange sealant high strength heat resist. red tx - - >12 >10 0, /2 ergo green 700 >25 >40 >20 0,15 M /2 ergo Impregnating agent green 50 >18 >30 >12-0,07 M ergo high strength heat resist red tx >23 >23 >25 0,2 M ergo yellow >8-0,15 M ergo Hydraulic sealant brown 600 >14 >16 >8 0,15 3/4" 6 - ergo green 150 >25 >40 >25-0,15 M /2 ergo Hydraulic sealant low strength purple tx >2 >1 >1 0,15 3/4" 24 - ergo green >25 >40 >27-0,20 M /2 ergo Pipe sealant low strength with Teflon white tx >5 >4 >5 0,3 3" /2/3 ergo heat resist. green 550 >25 >40 >27-0,15 M /2/3/4 ergo Pipe sealant universal yellow tx >10 >10 >6 0,5 3" 6 1/2/3/4 ergo heat resist. green >25 >40 >27-0,15 M ergo Pipe sealant red >25 >30 >27 0,2 2" ergo heat resist. green >25 >25 >25-0,20 M ergo Pipe sealant red >25 >35 >20 0,3 2" 24 1 ergo ergo Pipe sealant med. strength heat resist Pipe sealant with Teflon low strength purple tx >15 >19 >7 0,2 2" white tx >4 >1 >2 0,5 3" /2/3 Products without hazard pictograms according to (EG) Nr. 1272/2008 in paragraph 2.2 Products without hazard pictograms according to (EG) Nr. 1272/2008 in paragraph 2.2 tx: thixotropic ergo. AUXILIARY PRODUCTS FOR ANAEROBIC ADHESIVES Approvals/Registrations: 1.) NSF - ANSI 61 = Approved for use in contact with drinking water. 2.) NSF - P1 = Listed for use in food processing areas, without direct contact to food. 3.) DVGW / DIN EN751-1 = Approved for use in threaded gas leading connections. According to DVGW TRGI 2008, in Germany not allowed for use in household gas-installations. 4.) KTW = Complies with the guide formulation of the German Federal Environment Agency, published 2016, February 11th, for use in contact with drinking water. ergo activator turquoise 100g / 1kg ergo activator blue-green 100g / 1 kg 8 9

6 Overview of Cyanoacrylate instant adhesives ergo. CYANOACRYLATE INSTANT ADHESIVES ergo. 2K CYANACRYLATE strength Steel/Steel [N/mm 2 ] Alu Curing time (sec.) CBR EPDM Approvals, Registrations strength Steel/Steel [N/mm 2 ] Alu Curing time (sec.) CBR EPDM ergo Universal colourless to /2 ergo Universal colourless to ergo K Repair colourless thixotropic g ergo K Flexible colourless thixotropic g ergo Universal colourless to ergo Universal colourless to ergo Universal Gel colourless thixotropic to ergo. AUXILIARY PRODUCTS FOR CYANOACRYLATE INSTANT ADHESIVES ergo Elastomer colourless to /2 ergo Elastomer colourless to /2 ergo Plastics colourless to ergo Plastics colourless to /2 ergo Plastics colourless to Use ergo Metall colourless ergo Metall colourless ergo Metall colourless ergo Primer colourless Adherence improving product for difficult to bond materials such as PA12, PE, PETP, PI, POM, PP, PTFE, MVQ, TPE, etc. 10ml / 50ml / 1l ergo Activator colourless Accelerator for instant adhesives 150ml / 1l / 5l ergo Porous colourless /2 ergo Flexible black ergo Special colourless ergo Low odor colourless to ergo. GENERAL AUXILIARY PRODUCTS FOR BONDING AND SEALING ergo Low odor colourless to ergo Low odor colourless to Products without hazard pictograms according to (EG) Nr. 1272/2008 in paragraph 2.2 Approvals/Registrations: Use 1.) NSF - ANSI 61 = For use in contact with drinking water. 2.) NSF - P1 = Listed for use in food processing areas. ergo Adhesive remover colourless ergo Metal cleaner colourless Adhesive remover to absorb liquid adhesives, dissolve and remove cured surpluses or residues Cleaning and degreasing product for metals, ferrites, ceramics and glass 20ml / 1l / 20l 150ml / 500ml / 5l / 10l ergo Plastics cleaner colourless Cleaning and degreasing product for plastics 150ml / 500ml / 5l 10 11

7 Overview of dosing equipment and accessories Quadro- and Helix mixer With us you will find a wide selection of suitable mixers. For this purpose we re pleased to support you and to send you our complete overview. Screw-in nozzles (Set of 10 pieces) 310ml Hybrid polymer eurocartridge Type ml Hybrid polymer triangular screw-in nozzle Type ml Hybrid polymer Rika screw-in nozzle Type ml Dispenser for pressure pack Type Manual applicator guns for ergo. dual component adhesives 50ml Twin cartridges 1:1 and 2:1 Type ml Twin cartridges 10:1 Type ml Twin cartridges 1:1 and 2:1 Type ml Twin cartridges 1:1 Type ml Twin cartridges 10:1 Type Pneumatic applicator guns for ergo. dual component adhesives 50ml Twin cartridges 1:1 and 2:1 Type ml Twin cartridges 1:1 and 2:1 Type ml Twin cartridges 10:1 Type ml Twin cartridges 1:1 Type ml Twin cartridges 10:1 Type Pneumatic applicator guns for eurocartridges 310ml Eurocartridges Type ml Jetflow Type Pneumatic applicator guns with spray function for foil sausages 400ml and 600ml foil sausages Type Dosing system and accessories Cartridge dosing appliance with accessories Type cc Polypropylene cartridges transparent Type cc Polypropylene cartridges transparent Type cc Polypropylene cartridges transparent Type cc Polypropylene cartridges transparent Type cc Cartridge connector with tube, filter and quick coupling Type cc Cartridge connector with tube, filter and quick coupling Type /55 cc Cartridge connector with tube, filter and quick coupling Type cc O-Ring for cartridge connector, Viton, acid-proof Type cc O-Ring for cartridge connector, Viton, acid-proof Type /55 cc O-Ring for cartridge connector, Viton, acid-proof Type cc Cartridge end caps Type cc Cartridge end caps Type /55 cc Cartridge end caps Type cc Cartridge piston polyethylene Type cc Cartridge piston polyethylene Type /55 cc Cartridge piston polyethylene Type Cartridge needle closure Type Protection filter for dosing appliance Type Special application accessories Dosing nozzles with PTFE application, Inside 0.26mm, pink Type Dosing nozzles with PTFE application, Inside 0.60mm, grey Type Charge brush for thin fluid media, soft-bristled Type Charge brush for thin fluid media, stiff-bristled Type Disposable needles nylon/stainless steel, Luer-Lock for ergo. fittings and cartridge dosing, 12mm long (set of 25 pieces) Inside 0.16mm, lavender Type Inside 0.21mm, transparent Type Inside 0.26mm, red Type Inside 0.34mm, orange Type Inside 0.41mm, blue Type Inside 0.51mm, purple Type Inside 0.60mm, pink Type Inside 0.84mm, green Type Inside 1.37mm, peach Type Inside 1.55mm, olive Type Polyethylene dosing nozzles, Luer-Lock, for ergo. fittings and cartridge dosing appliance (set of 25 pieces) Inside 0.26mm, red Type Inside 0.41mm, blue Type Inside 0.58mm, pink Type Inside 0.84mm, green Type Inside 1.20mm, grey Type Inside 1.55mm, olive Type Polyethylene dosing nozzles, Luer-Slip, for ergo. fittings and cartridge dosing appliance (set of 50 pieces) Inside 0,50 mm, transparent Type Inside 1,00 mm, transparent Type

8 Overview Dispensing Guns and Mixers Notes DISPENSING GUNS MIXERS Product (Methyl) methacrylates Dispensing gun, manual/ 1:1 and 1:2 / 50ml Dispensing gun, manual / 10:1 / 50ml Dispensing gun, pneumatic / 1:1 and 2:1 / 50ml Dispensing gun, pneumatic / 1:1 and 2:1 / 200ml Dispensing gun, manual / 1:1 and 1:2 / 200ml Dispensing gun, eurocartridge manual / 310ml Dispensing gun, Jetflow foil sausage pneumatic / ml Dispensing gun, Jetflow eurocartridge pneumatic / 310ml Dispensing gun, manual / 10:1 / 490ml Dispensing gun, pneumatic / 10:1 / 490ml Helix mixer, B-system / 10:1 / 10ml T-mixer, B-system / 1:1 and 2:1 / 50ml T-mixer+tip, B-system / 1:1 and 2:1 / 50ml Helix mixer, B-system / 1:1 and 2:1 / 50ml Helix mixer+tip, B-system / 1:1 and 2:1 / 50ml Quadro mixer, B-system / 1:1 and 2:1 / 50ml Helix mixer, B-system / 4:1 and 10:1 / 50ml Quadro mixer, F-system / 1:1 and 2:1 / 200ml Helix mixer, F-system / 1:1 and 2:1 / 200ml Helix mixer, F-system / 10:1 / 490ml MFX-mixer, F-system / 10:1 / 490ml DK.E500 Universal structural adhesive, low-odour 1:1 Universal structural adhesive, low-odour, DK.E500 heat-resistant Universal structural adhesive, low-odour, DK.E500 elastically tough DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Universal structural adhesive, gap-filling 10: DK.E500 Fast structural adhesive, low-odour 10:1 Metal/ferrite structural adhesive, lowodour DK.E500 Metal/ferrite structural adhesive, suitable DK.E500 up to +180 C DK.E500 Structural adhesive, metal/ferrite 1:1 1:1 1:1 1:1 1:1 Silicones DK.E500 Universal structural adhesive, low-odour 1: DK.E500 Universal structural adhesive, low-odour 1: DK.E503 RTV-silicone, addition silicone, black 1: DK.E500 RTV-silicone, addition silicone, black 1:1 MS-Polymeres KT.E KT.E KT.E KT.E KT.E TT.E500 Hybridpolymer, white Hybridpolymer, black Hybridpolymer, white Hybridpolymer, black Hybridpolymer, transparent Hybridpolymer, grey Epoxy CA DK.E500 Epoxy Rapid universal 1: DK.E500 Epoxy Rapid universal 1: DK.E500 Epoxy Rapid universal, drip-proof 1: DK.E500 Epoxy Slow universal 1: DK.E500 Epoxy Slow universal 1: DK.E500 Epoxy Strong universal 1: DK.E500 Epoxy Strong universal 1: DK.E500 Epoxy / high temperatureresistance DK.E500 2K-CA, 2K repair 10: DK.E500 2K-CA, 2K flexible 10:1 2:

9 KISLING STANDS FOR INNOVATION AND QUALITY. Kisling is a leading manufacturer and marketer of adhesives and sealants. We would be happy to provide our expert consultation on your bonding applications. Distribution partners Subsidiaries Germany, Italy, UK Headquarter Switzerland Kisling AG Motorenstrasse 102 CH-8620 Wetzikon Tel Fax info@kisling.com Kisling Deutschland GmbH Bürgermeister-Seidl-Strasse 2 D Wolfratshausen Tel Fax info _de@kisling.com ,