Anchorage Fabrication Facility

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1 Anchorage Fabrication Facility

2 Facility Overview The AES Anchorage Fabrication and Construction group excels at providing all ranges of fabrication and construction services with an emphasis on job safety, cost containment, quality products, and timely completion. Located in Anchorage, the fabrication facility includes a 50,000 sq. ft. shop with another 5,500 sq. ft. of office space, and is situated on a nine-acre lot. An additional 5,000 sq. ft. heated warehouse is used to store owner-furnished and weathersensitive materials. WORK SPACE: The facility interior consists of four 50 ft. x 250 ft. bays, each equipped with several one-ton jib cranes, and 10-ton and/or 5-ton overhead bridge cranes. The facility accommodates assembly of 20-foot-wide truckable modules joined side by side. EQUIPMENT: A portion of one bay is dedicated to structural steel fabrication equipment, including automated plate cutting equipment. There are 10 semi-automatic welding stations, and our welders are AWS and ASME qualified. The AES Anchorage Fabrication group uses customized piping and structural steel fabrication computer software to ensure accurate shop drawings and fabrications, material control, quality control documentation, and detailed shipping lists.

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4 Products and Services AES s Fabrication and Module Assembly facilities consistently dominate the Alaska market by adhering to the highest standards of safety, quality, cost, and schedule while employing up to 250 workers. The Anchorage Fabrication Facility produces a wide range of products including: Semi-automated pipe fabrication Structural steel fabrication Truck-transportable modules Piping, electrical, and instrument/control systems Insulation systems Vessel modification Industrial blasting and painting Our services include: Onshore and offshore pipeline and compressor station construction Power and communications installations Open shop heavy industrial construction Module fabrication and installation Major EPC/CM and project management Constructability reviews Procurement management Material management Project planning Cost estimating Quality Assurance/Quality Control Vendor inspection Gathering and process facility construction Electrical and instrumentation installation Insulation systems manufacturing and installation

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6 Structural Fabrication The Anchorage facility specializes in all aspects of structural steel fabrication. From truckable modules and pipe rack fabrication, to commercial steel building fabrication in accordance with AISC Standards. Produce shop detail and erection drawings from engineered construction drawings Utilize FabTrol MRP version 3.0 to manage all phases of structural steel fabrication Structural steel fabrication and assembly of truckable modules Pre-fabrication of structural steel for onsite building erection Pipeline vertical/horizontal support member fabrication and assembly Tank fabrication Fabrication of pipe support anchors, slides and guides Fabrication of complex steel structures and repetitious components Semi-automated plasma water table

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8 Modular Fabrication The Anchorage Fabrication Facility specializes in Truckable Module fabrication and assembly. This includes everything from material procurement to client Functional Check Out support. Turnkey Truckable Module Fabrication test separator, control, chemical injection, production, pigging, metering, pump, well containment and pipe racks More than 150 modules fabricated since 2003 Truckable Pipe Rack and Module fabrication up to 20 W x 80 L x 14-6 H and 105 tons Fabrication and assembly of Truckable living facilities Simultaneous fabrication/assembly of multiple modules Sufficient yard space to prearrange multiple modules, duplicating onsite installation

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10 Pipe Fabrication & Vessel Modification The Anchorage facility has full pipe fabrication and assembly capabilities ranging from detail drawings to quality assurance inspections. Complete material and weld data tracking is included. Produce detail spool drawings Spool fabrication carbon steel and stainless steel alloys Manual and Semi-automated Welding Processes Complete tracking of all weld data Pressure testing including hydro and pneumatic Blasting and coating of fabricated pipe spools Heat trace and insulation of pipe spools Post weld heat treatment Installation of fabricated piping systems Modification and repair of vessels and components

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12 Electrical & Instrumentation The E&I department at the AES Fabrication facility has the ability to install all electrical and instrumentation components within the modules per client construction specifications and the National Electrical Code standards. All electrical work is done under a State of Alaska Electrical Administrators license. Installation includes: All electrical and instrumentation supports Mounting all electrical and instrumentation equipment and devices Routing cables Packing and stuffing cables per zone requirements Bending, threading, and installation of conduit Completing conductor terminations Installation of heat trace cable and components Installation of tubing, supports and associated equipment Provide functional check out and applicable testing The AES Fabrication Facility has qualified personnel, including Journeyman and Apprentice electricians, in the electrical, instrumentation and fire and gas fields. The Anchorage fabrication and construction group is also UL 508A certified for building termination boxes for non-classified areas.

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14 Paint & Coatings The fabrication coating department at the Anchorage facility provides industrial coating services. With experience in inorganic zinc, polyurethane and epoxy coatings, we are able to coat items from structural steel and piping girth welds to Internally coat piping and vessels. COATING SYSTEMS: The coating department uses various forms to apply coating from the traditional brush or roller to a 45:1 airless sprayer. With our Metfin Shotblaster or manual sandblasting we are able to provide the required profile for exemplary coating adhesion. Common equipment used in the coating department includes: Titan Speeflow 30:1 Airless Sprayer Graco Extreme 45:1 Airless Sprayer Binks 18c Internal Spray Extension Orbiter 111 Internal Sprayer Binks 2 gallon spray pot Graco Roto Internal Blaster Clemco 600lb Sandblast Pot Graco Ultra 395 Airless Sprayer Ingersoll Rand 375 Air Compressor Hydra Pro 1V Fluid Pump (Guzmer) Metfin Shotblaster

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16 Between 2004 and 2010, Anchorage Fabrication Facility employees worked 1,587,679 man hours. The Anchorage Fabrication Facility has gone 2.5 years Safety AES protects and conserves its most critical resources people, environment, and communities. The Anchorage facility promotes AES s Health, Safety, and Environmental incident-free workplace culture. The management and employees at the facility practice leadership accountability by focusing on: HSE goals, objectives, and performance measures Safety, health, and wellness of all employees Environmental stewardship Continuous HSE process improvement across all operations HSE program stewardship at all levels Quality and timely loss investigations and follow up corrective actions without a recordable incident, with the last occurrence on February 14, 2009 and 11 years without a loss time accident.

17 QUALITY ASSURANCE The Anchorage Fabrication Facility has a full quality control process that includes certification, inspection, testing, and other requirements and procedures necessary to ensure compliance with generally accepted standards and contract requirements. The Anchorage Facility holds a National Board R stamp for vessel repair and is a stamp holder of ASME U and PP stamps. Quality work is ensured through the Anchorage Fabrication Facility s licensed staff, which includes: AWS certified welding inspectors AWS certified radiographic film interpreters NACE certified coating inspectors Certified electrical and instrument inspectors Pressure vessel repair inspectors AISC certified AWS and ASME qualified welders a s r c E N E R G Y. c o m

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