Metal Siding Linear Panels Production Line (for 3 typical sizes) for metal with polymer coating

Transcription

1 Ruscana Engineering Group Russia, , Moscow region, Podolsk city, village Bykovo, Centralnaya Street, 6 tel./fax: (499) , tel.: (495) , sales@ruscana-engineering.com ROLL FORMING AND COIL PROCESSING EQUIPMENT EUROPEAN QUALITY AT COMPETITIVE PRICES *WE WELCOME YOU TO VISIT OUR FACILITY AT ANY CONVENIENT TIME* Technical-commercial quotation We offer You to consider this quote for Metal Siding Panels Production Line for metal with polymer coating. Equipment is engineered and manufactured by Ruscana Engineering Group Metal Siding Linear Panels Production Line (for 3 typical sizes) for metal with polymer coating Field of application: ventilated facades, for interior decoration of walls and suspended ceilings. Both horizontal and vertical mounting are possible, which allows achieve expressive architectural solutions. Here are some advantages to using these panels: Hidden fasteners (according to the principle of wood lining); May be installed horizontally, vertically or diagonally to create a wide range of architectural solutions; Possibility to use for cladding of cylindrical surfaces; Wide color choices and various polymer coatings; Possibility of ordering panels of any desired length; Fast production; Lightweight, fast and easy to install; The possibility of using as a guiding for a wide variety of profiles: from galvanized steel, "black" metal and even wooden bars; As a result, you have a long-lasting, cost effective cladding solution, which can transform any building. Technical characteristics: Metal Siding Linear Panels Production Line, hereinafter referred to as Equipment, is intended for manufacturing linear metal panels of 3 (three) typical sizes, as shown in Fig. 2. Raw material requirements: zinc coating to range g/m² yield strength N/mm² width 312,5 ± 1mm (1/4 of 1250 mm) ; 250 ± 1mm (1/5 of 1250 mm) ; 208 ± 1mm(1/6 of 1250 mm) ; 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 1 of 10

2 thickness 0,45 mm 0,6 mm Line operating mode manual/semiautomatic (automatic, when Roll forming section is equipped with an automatic receiving unit). Size readjustment time 3 min. 5 min. The main process of readjustment the typical sizes is as follows: repositioning one of profiling blocks; Roll forming speed no more than 20 m/min Decorative embossing (* available as an option) Each size requires a separate embossing unit width approximately 20 mm from the edges of the face surface. Installed power capacity 8 kw Power supply voltage, at frequency 60 Hz 230V 3Phase Weight 4500 kg. Dimensions of the line (LxWxH), no more than 13200х2250х1450 mm Required operating personnel people (depending on the operating mode). Equipment Configuration: 1. Decoiler; 2. Roll forming section; 3. Roller base receiving table, 3pcs.; 4. Automatic Control System (ACS). 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 2 of 10

3 Fig.1 Lay out of the line 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 3 of 10

4 Technical characteristics of the Equipment: 1. Decoiler 1.1 Type cantilevered 1.2 Feeding speed,no more than 25 m/min (automatically controlled) 1.3 Operating mode manual, automatic, reverse 1.4 Installed power capacity, no more than 2,2 kw 1.5 Lifting capacity, no more than 3000 kg 1.6 Dimensions (LxWxH), no more than 1300х1900х1400 mm 1.7 Mandrel expansion range 480 mm 620 mm (with coil ID 500 mm/600 mm) 1.8 Expansion\clamping mechanism mechanical (by handle) 1.9 Weight, no more than 600 kg 2. Roll forming section 2.1 Dimensions (LxWxH), no more than 7340х1400х1400 mm 2.2 Installed power capacity, no more than 4 kw 2.3 Roll forming speed, no more than 20 m/min 2.4 Quantity of mill stands Material of profiling rolls instrument steel (with heat treatment) 2.6 Strip width adjustment range 208 mm 312,5 mm 2.7 Product width adjustment mechanical, handle rotation 2.8 Perforation unit yes (for fasteners placement) 2.9 Transverse cutter knife mechanical, rolling type 2.10 Protective shutters to prevent dust particles and foreign objects from entering roll forming section - option 2.11 Emergency stop cable around the perimeter of the roll forming section 2.12 Weight, no more than 3900 kg 2.13 Guillotine (integrated into the roll forming section) 2.14 Drive type hydraulic 2.15 Installed power capacity, no more than 2,2 kw 2.16 Cutting time 2 sec 2.17 Cutting blade for 3 (three) typical sizes 3. Roller base receiving table 3.1 Type Single roller on three-point structure 3.2 Lifting capacity 200 kg 3.3 Height adjustment mm 3.4 Roller size, no more than Ø52 х 320 mm 3.5 Dimensions (LxWxH), no more than 490х455х865 mm 3.6 Weight, no more than 15 kg 4. Automatic Control System (ACS) 4.1 Hardware Omron (Japan) 4.2 Controlled parameters 4.3 Interface English, user-friendly yes Roll forming speed, quantity/length of end products, technical cycle downtime control, production task 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 4 of 10

5 4.4 Indicators general technical settings, emergency and error alarms Metal Siding Panel (for 3 typical sizes) Fig. 2 Metal siding panel without perforation L,mm L1, mm Width of the blank, mm ±1 (1/6 of the sheet 1250 mm) ±1 (1/5 of the sheet 1250 mm) ,5 312,5±1 (1/4 of the sheet 1250 mm) Fig. 3 Hole parameters for fastening panels 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 5 of 10

6 Embossing décor options Fig. 4. Metal siding panel with perforation - décor "Soffit 10х14" Fig. 5. Metal siding panel with décor Trapezium Рис. 6. Metal siding panel with décor "Micro wave 6" 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 6 of 10

7 Fig. 7. Metal siding panel with décor "Groove" Fig. 8. Metal siding panel with décor "Band" 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 7 of 10

8 "Soffit 6х20" Fig.9 Metal siding panel with décor "Soffit 6х20" 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 8 of 10

9 List of Imported Components Components - Hydraulic pumps; - Control units (distributors, consumption regulators, pressure control valves); - Proportional technology; - Safety valves; - Sealing elements; Manufacturer Hydro components "DUPLOMATIC" (Italy) - Cylinders; - Distributors; - Service units (filters, moisture separators, lubricators, pressure regulators); - Pneumatic hoses and connectors - Controllers; - Frequency converters; - Encoders; - Inductive proximity sensors; - Control panels; - Relay Pneumatic components "DUPLOMATIC" (Italy) Industrial automation components "OMRON" (Japan) - Shaft bearing units "ASKUBAL" (Germany) 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 9 of 10

10 Equipment specification: Description QTY UOM 1 Metal Siding Linear Panels Production Line, consist of: 1 Set 1.1 Decoiler 1 pcs 1.2 Roll forming section (with perforation unit) 1 pcs 1.3 Guillotine 1 pcs 1.4 Panel width adjustment repositioning module 1 pcs 1.5 Roller base receiving table 3 pcs 1.6 Automatic Control System (ACS) 1 pcs 1.7 Supervised installation and commissioning 1 ea Options: 1 Soffit 10х14 décor perforating module (for one size) 2 Micro wave embossing module (for one size) 3 Trapezium embossing module (for one size) 4 Band embossing module (for one size) 5 Groove embossing module (for one size) 6 Soffit 6х20 décor perforating module (for one size) 7 Protective film application module 2018_ Metal Siding Linear Panels Production Line of three typical sizes page. 10 of 10