MSK-CPECC PCH. PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO Construction of Flow lines and Trunk lines 4/28/

Transcription

1 MSK-CPECC PCH PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO Construction of Flow lines and Trunk lines 1

2 MSK-CPECC-PCH-CONTRACT 2

3 1.Introduction PROVISION OF EPCC FOR FSF AROUND CPF3 HFY-CON/F&CO Construction of Flow lines and Trunk lines Project (the Project ) and Related System Project is carried out by JV (CPECC &MSK )as EPC contractor for PetroChina International Iraq FZE according to letter of award dated on 31 Dec The project in handled in Halfaya Oil Field located 35 km southeast of Amarah city, Missan Governorate, southern part of the Republic of Iraq. CPECC& MSK activities are performed based on signed service agreement with PetroChina for the period of four years until Project Location; The Halfaya Oil Field is situated in the Missan governorate of Iraq, 35 km southeast of Amarah city Client; PetroChina International Iraq FZE Iraq Branch Contractor; CPECC& MSK Project name; PROVISION OF EPCC FOR FSF AROUND CPF3 Construction of Flow lines and Trunk lines Project number; PRID-3690 HFY-CON/F&CO Service order number; SO01 Project Activities; A. Engineering B. Procurement C. Construction D. Testing E. Commissioning 3

4 1.1 HFY OIL FIELD MAP 4

5 1.2 Reference a) PCH and HALFAYA oilfield specifications and requirements b) Design Bases c) 0896 ITB Final PDF files d) The Project documents e) Overall Layout 5

6 2.Understanding the Scope of Work for the project. The Scope of work to be performed be Contractor is only for ENGINEERING AND CONSTRUCTION OF FLOWLINES AND TRUNKLINES for This project consist of the followings as per section 4.0 from contract: 1. Flow lines and trunk lines 2. Civil works 3. Anticorrosion protection. 2.1 SCOPE OF WORK FOR (SO01) a) The flowlines shall be of carbon steel API 5L-PSL2- BNS/X52NS b) The flowline shall be buried together in common trench where they have the same route, the minimum cover of pipeline is 1200 mm (top of pipe) c) The estimated lengths of the flowlines will base on Location Plan of the respective well at the relevant Site 6

7 2.2 Scope & Quantities; No. Description Details Unit Quantity 1 Pipeline 6" with 3PE/3PP/FBE Coating m " with 3PE/3PP/FBE Coating m Road Crossing (Excavation method) 6" pipeline road crossing m 116 8" pipeline road crossing m Road Crossing (Reserved Culvert) 6" pipeline road crossing m 80 8" pipeline road crossing m River/Channel Crossing (with excavation) 6" Pipeline River/Channel Crossing m 107 8" Pipeline River/Channel Crossing m 66 7 Underground pipeline/cable crossing Pipeline crossing each 59 Cable crossing each 26

8 2.3 Overall Layout 8

9 4. Project Organization Chart 4.1 Project Management Organization MSK-PRID-3680-Project Manager Planner Inspection Supervisor Security Supervisor Engineering Coordinator Document Control Center (DCC) Accountent Construction Manager HSE Manager QC Manager Commissioning Supervisor 9

10 4. Project Organization Chart 4.2 Project Construction ORG.Chart Construction Manager Civil Engineer Piping Engineer Instruent Engineer Quality Engineer Testing Supervisor Workshop Supervisor Equipment Supervisor Surveyors HSE Supervisor Coating Supervisor 10

11 4. Project Organization Chart 4.3 Project QA/QC ORG.Chart 11

12 5-Project Millstones. Project Milstones.(Start Date) Service Order effective date:mar 20 th 2018 Mobilization: 01-May-18 Construction-6 Pipeline & 8 Pipeline: 12-May-18 Commissioning and Demobilization: 27-Sep-18 12

13 6. Construction Project Execution Schedule for SO 01 Level 3 (Start Date & Finish Date) 13

14 6. Construction Project Execution Schedule for SO 01 Level 3 (Start Date & Finish Date) 14

15 6. Construction Project Execution Schedule for SO 01 Level 3 (Start Date & Finish Date) 15

16 6. Construction Project Execution Schedule for SO 01 Level 3 (Start Date & Finish Date) 16

17 6. Construction Project Execution Schedule for SO 01 Level 3 (Start Date & Finish Date) 17

18 7. Site Mobilization Plan (Man Power, Tools & Tackles, Camp, Machinery etc.) 7. 4 Man Power Schedule 18

19 # Project Months A Indirect Manpower A1 Project Manager A2 Construction Manager A3 HSSE Manager A4 QA/QC Manager A5 Engineering Manager A6 Pipline Engineer A7 Civil Engineer A8 Document Controller B Direct Manpower B1 Construction Supervisor B2 QA/QC Supervisor B3 HSSE Supervisor B4 Surveyor B5 Surveyor Helper B6 Welder B7 Hydrotesting Foreman B8 Strore Keeper B9 NDT Supervisor B10 NDT Technician B11 Coating Supervisor B12 Coating Techniian B13 Skilled Labour B14 Unskilled Labour B15 Equpments operatot B16 Driver

20 7. Site Mobilization Plan (Man Power, Tools & Tackles, Camp, Machinery etc.) 7. 5 Equipment Schedule 20

21 # Project Months C Equipment C1 Crane 20 ton C2 Welding machine C3 Sidboom C4 Boring machine C5 HDD machine C6 NDT equipment C7 Surveying equipment C8 Power generator C9 Hydrotesting equipment C10 Air compressor C11 Welding rods oven C12 12 seat bus C13 Pick-up

22 7. Site Mobilization Plan (Man Power, Tools & Tackles, Camp, Machinery etc.) 7. 6 HISTOGRAM Chart Title Project Week Indirect Manpower Direct Manpower Equipment 22

23 8. Project Execution activities 8.1. TOPOGRAPHIC SURVEY 8.2 PROCUREMENT 8.3 CONSTRUCTION 8.4 COMMISIONING 23

24 8. Project Execution activities TYPICAL DRAWING FOR PIPELINES CROSSING 24

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26 8. Project Execution activities A Typical Drawing Right of Way and Working Strip Dimensions 26

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28 9.Project Control System The elements of project control system shall include: Work Breakdown Structure (WBS) for the project Project Execution Schedule Progress Measurement/Monitoring System Progress S Curve Manpower Histograms 28

29 12. HSE Requirements It is contractor s sole responsibility to apply for Permit To Work for all operation of the Contract It is mandatory for contractor to provide full Personnel Protective Equipment to its members involved in Work. The qualified HSE supervisor capable of fluent spoken English and with similar working experience shall be available for each working site. It is contractor s obligation and duty to keep a good housekeeping by segregating and collecting waste when the operation is over. It is contractor s sole responsibility to get its members and vehicles issued valid security clearance and driving pass by corresponding authorization prior to the commencement of Contract. The indispensable HSE signs and warning tape should be in position, as well as first aider kit. 29

30 12. HSE Requirements Some critical equipment, such as cranes, shall be issued certificate by third party authorization. Smoking area should be appointed by contractor in working site. No Sub-Contractor is allowed or permitted to inform or submit a report to PCH or MOC directly without MSK authorization. Toolbox talk is mandatory for contractor prior to commencement of daily operation. Contractor s members are physically and mentally fit for a variety of operations of the Project, and with qualified certifications if necessary. It is mandatory for Contractor to abide by the HSE procedures and regulations. Contractor is requested to implement color-coding system for cranes, lifting tacks, hand portable tools, equipment and so on. 30

31 11. QAQC Requirements At all time, QC inspector must supervise on site during construction. At the same time the measure device should be available on site. All measure device used in this project must be calibrated by authorized organization, including pressure recorder, Pressure gauge, holiday tester; infrared thermometer, hardness tester, PWHT machine, and so on. Prepare the construction record and get signature from PMC at the same time when finishing the work; personnel allocation: Full-time welding inspector: CSWIP certificate. Full-time Anti-corrosion engineer: NACE certificate. Full-time document controller. PQR+WPS is approved by PMC. All the measure equipment must be qualification with calibration certificate. Sub-contractor must submit the quality organization chart and contact information. 31

32 11. QAQC Requirements Marks of welding joints information including: root welding, welder ID and date; cap welding, welder ID and date;. RT and date; UT and date; PWHT and date; HSS and date. Qualification of welder and coating operator; All welder with qualification ID CARD examined by PMC can perform the welding work; Certificate of Welding electrode. The welding work starts after welding material is approved by PMC. The brand and type shall be same with PQR. The number of joint must be continuous. ITB: Every welding joint location and elevation should be surveyed before backfilling. The welding log/ history shall be updated and ed to PCH every Saturday morning. 32

33 11. QAQC Requirements 11.1 ITPs execution CONTRACTOR will conduct inspections as per quality control requirements included in the construction procedures and method of statements. The latter will describe as well fabrication and construction processes and key parameters affecting quality as specified in applicable standards. ITPs will cover as minimum the following: - Excavation and trenching, - Pipeline Erection and welding, - Piping inspection and NDT, - Hydro-testing for piping and equipment, - Pipeline Tie-in, - Pipeline Joint painting And coating, - Cathode protection. 33

34 Thank You for Your Attention 34