CI/SfB I I (47) I Ln2 I I January polimar. High performance waterproofing for roofs, cladding and balconies

Transcription

1 CI/SfB I I (47) I Ln2 I I January 2013 High performance waterproofing for roofs, cladding and balconies

2 The IKO Group IKO is a worldwide group of companies with extensive experience and specialist technical knowledge. IKO is a leader in the design, manufacture and installation of proven roofing and waterproofing systems. The IKO Group was founded in 1952 in Calgary, Canada and offers customers across international markets a comprehensive range of waterproofing, roofing and insulation materials. A global leader in the manufacture & supply of waterproofing and insulation Customers in more than 70 countries Over 30 factories worldwide. IKO Europe Established as a leading roofing, waterproofing & insulation supplier in Europe Factories in the UK, Ireland, Belgium, France, Holland & Slovakia Distribution centres & sales offices in Germany, Poland, Czech Republic, Slovakia, Hungary, Romania, Ukraine & Russia. Continued Success At IKO, we believe that the foundation for continued success and longevity of our company is based on several key attributes; Our mission is to further strengthen and expand our offer through continuous development, innovation and technological advancement. We strive to remain the first choice for architects, specifiers and installing contractors throughout the world into future generations. A Complete Service IKO provides a full service offer from initial consultation through specification and design to ongoing monitoring and maintenance. Our ISO 9001 accredited Technical Services Team offer practical and modern design solutions, whilst ensuring that the requirements of the current Building Regulations and British Codes of Practice are not compromised. Design assistance On-site advice Thermographic roof surveys Bespoke specifications Project monitoring Performance guarantees Approved installer network Technical & Safety information Customer training Continuing Professional Development (CPD). The knowledge of our people Top quality products Outstanding customer service Continuous innovation Excellence in manufacturing. IKO in North America IKO in Europe 2

3 Index Polimar is the high performance range of liquid applied roofing, cladding and balcony waterproofing systems. Polimar systems are extremely versatile, completely cold applied and can be specified to match the longevity of your project through a range of build up options. Polimar liquid applied technology has been awarded accreditation from the British Board of Agrément (BBA no. 11/4842) for a life expectancy of 25 years and also has European Technical Approval certification (ETA - 05/0193). Polimar is part of IKO s cold applied portfolio.cold applied systems meet the demand for systems offering higher resistance to fire and the spread of flames. Benefits of Cold Applied Roofing Systems Rapid, clean, safe and sustainable Installation no hot bitumen/gas bottles on site Reduced levels of fumes, CO 2 emissions and noise Less health and safety risk Reduced insurance premiums. 02 About IKO Polimar Roofing Systems Polimar EC/UV 15 & 20 Year Systems 08 Polimar WG 10 Year System 09 Polimar Seal 5 Year System 10 Polimar Glaze Glass Protection System 11 Polimar CRS External Cladding System 12 Polimar BWS Balcony System 13 Ancillaries 14 Sustainable Roofing 15 Polimar Coverage Rates Polimar is just one of a comprehensive range of waterproofing systems from IKO, enabling the specifier or contractor to be guided through the process of selecting the most suitable waterproofing option for each project. Tally Ho Project, London 3

4 Whelmar House, Skelmersdale The Polimar range has been specifically developed to provide short and long term waterproofing for both new build and refurbishment projects. Polimar provides a flexible, high performance UV resistant coating that forms a seamless waterproofing barrier. High levels of strength make Polimar the obvious choice for areas with difficult access and intricate detailing requirements. Polimar is suitable for warm or cold roofs whether the roof is flat, inverted, green or profiled/pitched sheeting. It is suitable for use on mastic asphalt, reinforced bitumen membranes, cement, concrete, metal and plastisol coated sheets. Polimar can be installed over an existing sound substrate without the requirement to strip and remove the existing roof build-up minimising internal disturbance and creating long term savings. IKO s warm roof build-up complies with Part L of the Building Regulations. The build-up consists of the latest cold applied technology from the installation of the high performance vapour control layer and insulation (including tapered insulation if required) to the final liquid applied top coat. A Polimar preparation membrane acts as a dimensionally stable and reinforced base, ideal for the subsequent application of the specified Polimar liquid coating. TYPICAL WARM ROOF BUILD-UP Polimar UV top coat Polimar EC second coat (applied when wet) Polimar GRF Glass Fibre Reinforcing Fleece (fully embedded into the EC base coat) Polimar EC embedment coat Polimar Preparation Membrane Enertherm PIR insulation Bituminous vapour control layer Specified primer Substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. 4

5 Polimar Roofing Systems Cheshire Street Project, London Inverted roofs are increasingly specified for new construction projects where flexibility of design and finish is required e.g. green roofs, ballasted, paving etc. A choice of liquid systems are available and, when installed by an approved installer, they are supported by a single point guarantee from 5 to 20 years covering materials, design and workmanship. The Polimar range also includes a cladding refurbishment system, a fast curing balcony and walkway system plus ancillary components and insulation. Benefits of Polimar Liquid Systems High performance waterproofing Totally cold applied Seamless and smooth finish Speed of application Versatile Facilitates detailing work in complex areas Excellent bond Durable UV resistant Accomodates cyclic thermal movement. TYPICAL INVERTED ROOF BUILD-UP Paving slabs/ballast Specified insulation on top of Geotextile membrane Polimar EC second coat (applied when wet) Polimar GRF glass fibre reinforcing fleece (fully embedded into EC base coat) Polimar EC embedment coat Specified primer Substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. 5

6 Whelmar House, Skelmersdale The Polimar EC/UV system is available in both 15 and 20 year designed solutions. This premium system is highly flexible in its design and is suitable for all roof types including warm, inverted and green as well as full overlay applications. The high performance polyurethane resins are extremely durable and puncture resistant and the manageable pack size of the products are ideal for areas of limited access. The flat roof is reinforced with the Polimar GRF glass fibre reinforcing fleece (100gsm for the 15 year system and 225gsm for the 20 year system). The reinforcing fleece gives the product strength and stability on a flat substrate. One to two coats of the Polimar UV stable top coat are applied to complete the roof, depending on design solution. In situations with profiled sheeting or pitched roofing isolated reinforcing is applied to all panelled joints and abutments, using the Polimar KRM and Polimar BT products (see ancilliaries section of this brochure). In addition the Polimar EC/UV system can incorporate a fully integrated slip resistant finish for balconies and walkways. The system offers a durable result which provides excellent waterproof protection for balconies, walkways and any areas of regular footfall. 20 year Polimar EC/UV system for pitched roofs Polimar UV top coat Polimar EC embedment coat Polimar GP Priming Solution Polimar BT Bridging Tape as specified, fully bonded to each side of panelled joints Polimar KRM Knitted Reinforced Matting fully encapsulated into the embedment coat Suitability of the substrate needs to be verified by IKO Technical Services prior to application. Plaza Project, Liverpool 6

7 Furness House, Salford Quays, Manchester Polimar EC/UV 15 & 20 Year Systems Furness House, Salford Quays, Manchester Polimar EC A high performance, high build polyurethane embedment coat. It incorporates moisture triggered curing technology that forms the base layer of the Polimar EC/UV system. With excellent fluid properties for ease of application, this provides a cost effective, high solids coat that offers superb adhesion. Polimar EC can be applied to a wide range of substrates and facilitates excellent detailing in complex areas. Polimar UV An elastomeric, high build single component polyurethane UV stable top coat which comprises a blend of moisture triggered polyurethane resins. Once applied, the cured membrane forms a seamless durable waterproof barrier which provides excellent thermal and UV stability for all climatic conditions. Features and Benefits Premium performance Excellent durability and puncture resistance Highly flexible in its design application 20 year wet on wet application saves time For new construction or refurbishment projects Suits all roof types Applicable for full overlay installations Can be applied to existing substrates Simplifies complex detailing 15 and 20 year designed solutions Balcony and walkway design option. 20 YEAR Polimar EC/UV SYSTEM FOR FLAT ROOFS Polimar UV top coat Polimar EC second coat (applied wet on wet) Polimar GRF Glass Fibre Reinforcing Fleece (fully embedded into EC base coat) Polimar EC embedment coat Specified priming solution Substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. The New Foaling Unit, Normandie Stud, Kirdford 7

8 Polimar WG 10 Year System Wandsworth Project, London Imperial House, Gloucester Polimar WG is a solvent based formulation containing a unique blend of flexible acrylic resins and inert pigments which allow low temperature application. Polimar WG is a multi-purpose system offering excellent waterproofing protection for most roof surfaces and is especially effective in cold and adverse weather conditions. Features and Benefits Moisture tolerant Low temperature flexibility Simple two coat application 10 year designed solution. Polimar WG is suitable for use on mastic asphalt, bituminous felt, cement, concrete and metal surfaces. 10 year Polimar WG system for pitched roofs 10 year Polimar WG system for flat roofs Polimar WG top coat Polimar WG embedment coat Polimar WG top coat Polimar GRF Glass Fibre Reinforcing Fleece fully embedded into WG base coat Polimar BT Bridging Tape as specified, fully bonded to each side of panelled joints or to application. Polimar KRM Knitted Reinforced Matting fully encapsulated into the embedment coat Polimar WG embedment coat Specified Primer Substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. 8

9 Polimar Seal 5 Year System St. Christopher s House, Manchester Granada Studios, Manchester Polimar Seal has been specifically designed as a single application, emergency waterproofing and repair solution for any roof surface. It can be applied in all weather conditions including rain and temperatures as low as zero degrees centigrade. Polimar Seal is a single component, solvent based, fibre filled coating comprising a specialist mix of resins, polymers and surface wetting agents. Features and Benefits Excellent wetting characteristics High build base coat with superb adhesion Can be applied to a wide range of substrates Contains excellent detailing properties 5 year designed solution. For more challenging areas, such as upstands, a reinforcing mesh used under Polimar Seal provides a robust finish. 5 year Polimar seal system for pitched roofs 5 year Polimar seal system for flat roofs Polimar Seal Polimar Seal reinforcement fully encapsulated into the embedment coat Polimar Seal Reinforcing Mesh (fully embedded in Polimar Seal) Polimar Seal coat Polimar BT Bridging Tape Polimar BT Bridging Tape as specified,fully bonded to each side of panelled joints Substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. 9

10 Typical glass block window with Polimar Glaze Polimar Glaze Glass Protection System Polimar Glaze is a high performance, high build elastomeric polyurethane clear coating designed to offer weatherproofing to glass. Polimar Glaze waterproofs, laminates and protects. It has excellent shatter resistance, outstanding UV stability and excellent adhesion. It does not affect light transmission and the clear coating does not discolour or yellow over time. It is ideal for glass and plastic roof lights or sheeting and the finish is durable with a high resistance against impact, erosion and weathering. This hi-tech system is the perfect solution for the protection of vulnerable areas and is simple and easy to use. Features and Benefits Shatter resistant Very hardwearing Transparent UV stable Excellent adhesion to glass and plastic Quick and easy. Polimar Glaze has been independently tested by Pilkington Laboratories to BS Polimar Glaze can be incorporated into the EC/UV and CRS systems as part of up to 20 year designed solutions. TSB building, Liscard Botton right image: The Guildhall, Portsmouth 10

11 Segensworth Industrial Estate, Fareham Polimar CRS External Cladding System Polimar CRS is a single component refurbishment system for the rejuvenation of external plastic coated metal sheeting and cladding areas. This includes plastisol, one of the most common forms of external cladding used on industrial, commercial and leisure buildings. Polimar CRS is a solvent based, moisture cured flexible polyurethane coating based on a unique blend of aliphatic resins reinforced with colour stable and chemical resistant pigments. It has been developed to provide a tough, durable finish with excellent erosion, weather and UV resistance. Polimar CRS is available as a 10 year designed solution. When installed by an IKO approved contractor this material will give a design life of 10 years, dramatically reducing external exposure degradation, chalking or deterioration of adhesion. Polimar CRS is available in a range of colours and can be colour matched to existing roofs systems. It is also available in a metallic finish, ideal for use on buildings with metal cladding. Features and Benefits For areas of external cladding Durable and highly flexible Choice of colours One coat application* Water vapour permeable Complex shapes easily incorporated Does not chalk on ageing Brush, roller or spray application * Certain total colour changes may require a second coat 10 year Polimar CRS system for CLADDING REFURBISHMENT Polimar CRS coat Polimar AP Priming Solution for exposed metal Distribution centre, Watford 11

12 Housing project, London The Strand shopping centre, Liverpool Polimar BWS Balcony and Walkway System Polimar BWS is a fast curing, highly durable and flexible slip resistant waterproof coating. Designed for a range of applications it provides a surface for balconies, walkways and other similar areas. The system offers a high performance, monolithic, cold applied application for both refurbishment and new build projects. With rapid curing properties, Polimar BWS reduces the installation time to hours rather than days ideal when working in areas with regular foot traffic. Polimar BWS once applied is waterproof, UV resistant, seamless, and resistant to dilute acids and alkalis, oil, petrol and diesel. Polimar BWS is available as an up to 15 year designed solution when installed by an IKO approved contractor. The Polimar BWS System is available in five standard colours which are light grey, medium grey, dark grey, red and black. Alternatively, it can be produced to any BS or RAL colour on special order. Polimar BWS can be applied to; Balconies and walkways Vehicle ramps Stairs Pedestrian ramps Parking bays Driveways Railway platforms Cycle paths. Benefits of using Polimar BWS Rapid curing times Same day return to full service Excellent chemical resistance Slip and skid resistant when broadcast aggregates are applied Easily applied No primer required on mastic asphalt or tarmac Hygenic and easily cleaned Year round application possible Up to 15 year designed solution. New BUILD SYSTEM Polimar BWS Sealer Polimar BWS Aggregate REFURBISHMENT SYSTEM Polimar BWS Sealer Polimar BWS Aggregate Polimar BWS base coat Polimar BWS Primer Substrate Polimar BWS base coat Asphalt substrate Suitability of the substrate needs to be verified by IKO Technical Services prior to application. 12

13 Ancillaries Polimar MC Primer is a high performance anticorrosive epoxy coating designed for use as a versatile universal primer on a wide range of metal surfaces. This product is supplied as two components which are mixed together. Use MC Base 15L with MC Activator 5L or MC Base 3.75L with MC Activator 1.25L. Polimar GP Primer is a high performance, low viscosity primer designed for use as a multipurpose sealing and priming system for porous mastic asphalt and cementitious roof substrates prior to the application of Polimar EC/UV liquid roofing systems. Available in 5L and 25L. Polimar GRF is a high performance glass fibre reinforcing fleece that is embedded within the Polimar base coat for total reinforcement of all types of flat roofs available in two weights, 100gsm and 225gsm depending on performance and guarantee requirements. Polimar KRM is 50m x 0.19m matting for local reinforcement of panelled joints. Polimar Seal Reinforcing Mesh is a membrane for use with Polimar Seal on upstands and other roof details. Warm Roof Components: Polimar Preparation Membrane is used as a preparation membrane prior to the application of the Polimar system. It comprises of a self-adhesive SBS modified glass reinforced base. Systems S-A VCL is a self-adhesive vapour control layer, composed of an aluminium core, with a tough, polyester base and coated with self-adhesive SBS modified bitumen. Systems Bonding Agent is a specially LIQUIDS FOR THE PROFESSIONAL formulated primer that activates the adhesive coating of the Polimar Preparation Membrane and Systems SA VCL to promote a strong bond even at low temperatures. Systems Bonding Agent is packaged in containers holding nominally 12.5kg (approx.15l) of product. Insulation Boards is the latest generation of rigid foam PIR insulation panels with the highest thermal performance per m 2. Accessories: A range of rooflights, handrails, roof demarcation systems and GRP trims are also available. Polimar BT joints and gaps, in conjunction with Polimar KRM or Polimar Seal Reinforcement Fleece. Balconies and Walkways: Polimar BWS Primer protects and prepares concrete surfaces prior to the application of Polimar BWS. Polimar Aggregate is a mineral for use with the Polimar EC/UV system build-up for balconies and walkways. External Cladding Refurbishment: Polimar AP is a high performance solvent based anti-corrosive polyurethane primer for priming exposed metal surfaces prior to applying Polimar CRS to refurbish plastic coated metal cladding. Polimar PT is a solvent thinner, used to dilute Polimar CRS to enable it to be applied using airless spray equipment. 13

14 Sustainable Roofing Roofs play a crucial role in the energy management of buildings. Roof surfaces must not only be durable and waterproof, but must also offer the building owner a wide range of options relating to environment, energy saving and energy generation. Polimar offers an exceptional waterproofing medium to compliment the IKOgreen and IKO Solar roofing systems - innovative design solutions from IKO that address sustainable roof engineering. Green roof design can help to redress the balance of nature by significantly improving air quality and reducing water run-off. Green roofs can improve the acoustics, thermal properties and aesthetic qualities of a building, whilst also providing additional space for recreational use. In addition, they provide extra protection for the waterproofing membrane from the extremes of climatic conditions. Features and benefits: Enhances the environment Water retention - delays passage of water and minimised flood risk Improves acoustic performance Choice of system designs - extensive, intensive and biodiverse roofs For more information please refer to the IKOgreen brochure Innovative Green Roof Systems. IKO Solar is a unique solution for harnessing green energy, whilst ensuring the internal temperature of the building remains comfortable. IKO Solar s photovoltaic systems are roofintegrated solutions which incorporate the very latest solar PV technologies. IKO Solar energy roofs offer the building owner the opportunity to generate clean, renewable electricity that can be either used by the building itself, or sold back into the national grid for a return on investment. Features and benefits: Works from the sun s natural power Saves energy Generates usable energy Maintains internal building temperatures Choice of system designs. For more information please refer to the IKOsolar brochure Durable, Energy Efficient Photovoltaic Roofing Systems. Top left image: Greenwich High Road Project, London 14

15 Polimar Coverage Rates Flat Roof Systems 5 Year System Polimar Seal 10 Year System Polimar WG 15 Year System Polimar EC/UV 20 Year System Polimar EC/UV typical smooth substrate typical rough substrate typical smooth substrate typical rough substrate typical substrate typical substrate Primer N/A N/A N/A N/A N/A N/A GP Primer 0.3 l/m 2 GP Primer 0.3 l/m 2 Embedment N/A N/A N/A Polimar WG 0.7 l/m l/m 2 Polimar EC 1.2 l/m 2 Polimar EC 1l + 1l/m 2 wet on wet Reinforcement N/A N/A N/A Polimar GRF100 Polimar GRF100 Polimar GRF225 Topcoat (1) Polimar Seal 1.0 kg/m 2 * Polimar WG 0.5 l/m l/m 2 Polimar UV 0.5 l/m 2 Polimar UV 0.5 l/m 2 * Polimar Seal can be applied to a rough substrate at a coverage rate of 1.4kg/m 2, however time must be taken to ensure the material is pushed into the surface irregularities and cracks. The best way of achieving this is to stipple the material using a brush. Notes: Primers - Primers are not normally required but metal, porous surfaces and other specific substrates may require priming. Adhesion tests may be required on certain surfaces. Polimar GP Primer is recommended on rough substrates when using the Polimar EC/UV system. Polimar GP Primer is not compatible with Polimar Seal or Polimar WG systems. Embedment - The coverage rates quoted are typical values for the type of surface indicated more material will be required where the surface condition of the substrate is variable - FULL EMBEDMENT OF THE GLASS REINFORCEMENT MUST BE ACHIEVED IN ALL CASES. Reinforcement - All flat roofs must be fully reinforced with Polimar GRF100 or GRF225 depending on the system specified. Additional localised reinforcement using Polimar KRM, Polimar Seal Reinforcing Fleece and Polimar BT Bridging Tape will be required over joints and other areas where movement may be expected. Topcoats - The coverage rates quoted are the minimum required for each system using Polimar KRM, Polimar Seal Reinforcing Fleece and Polimar BT Bridging Tape. Pitched Roof Systems 5 Year System Polimar Seal 10 Year System Polimar WG 15 Year System Polimar EC/UV 20 Year System Polimar EC/UV Primer Polimar MC (metal surfaces) 0.11 l/m 2 Polimar MC 0.11 l/m 2 Polimar MC 0.11 l/m2 Polimar MC 0.11 l/m 2 Polimar GP (rough surfaces) 0.3 l/m 2 Polimar GP (rough surfaces) 0.3 l/m 2 Basecoat N/A Polimar WG 0.5 l/m 2 Polimar EC 1.0 l/m 2 Polimar EC 1.2 l/m 2 Reinforcement Polimar KRM (localised) Polimar KRM (localised) Polimar KRM (localised) Polimar KRM (localised) Topcoat (1) Polimar Seal 0.7 kg/m 2 Polimar WG 0.5 l/m 2 Polimar UV 0.5 l/m 2 Polimar UV 0.5 l/m 2 Notes: Primers - Primers are not normally required but metal, porous surfaces and other specific substrates may require priming. Adhesion tests may be required on certain surfaces. Polimar GP Primer is recommended on rough substrates when using the Polimar EC/UV system. Polimar GP Primer is not compatible with Polimar Seal or Polimar WG systems. Base Coats - The coverage rates quoted are typical values for a smooth substrate more material will be required where localised reinforcement is required or the surface condition of the substrate is rough or variable - FULL EMBEDMENT OF LOCALISED REINFORCEMENT MUST BE ACHIEVED IN ALL CASES. Reinforcement - All pitched roofs, joints, boltheads etc must be locally reinforced with Polimar KRM and Bridging Tape. Topcoats - The coverage rates quoted are the minimum required for each system. Cladding Systems 10 Year System Polimar CRS Primer Polimar AP (exposed metal surfaces) 11 m 2 /l Coating Polimar CRS 8 m 2 /l Notes: Primers - Primers are not normally required on sound plastisol surfaces. Exposed metal must be suitably prepared and primed with Polimar AP. Coating - One coat of Polimar CRS is normally sufficient, but certain total colour changes may require a second coat. The coverage rates quoted are minimum values. Balcony and Walkway Systems 15 Year System Polimar BWS Primer Polimar BWS PRIMER l/m 2 Base Coat Polimar BWS BASE COAT 1kg/m 2 Aggregate Polimar BWS AGGREGATE 2-3kg/m 2 Sealer Polimar BWS SEALER kgm 2 Notes: Primer - Primer is required on porous surfaces. The coverage rates quoted are nominal and dependent on substrate. Base Coat - The coverage rate quoted is based on a flat area. Upstands require 2 coats at 0.5kg/m 2. Sealer - 2 coats may be required. The coverage rates quoted are minimum values. 15

16 A full range of high performance liquid applied roofing, cladding and balcony waterproofing systems. Features and benefits include; Totally cold applied Seamless and smooth finish Rapid, clean, flame free installation Versatile Facilitates detailing work in complex areas Excellent bond Durable UV resistant accommodating cyclic thermal movement Performance guarantees Approved contractor installation. European Technical Approval ETA-05/0193 Front cover: Front top left image: Imperial House, Gloucester Front top middle image: Special Metals Wiggins Ltd, Hereford Front top right image: Galliard Homes, Greenwich High Road Project, London Front bottom left image: Example of a balcony project Front bottom right image: Distribution Centre, Watford IKO PLC Appley Lane North Appley Bridge, Wigan Lancashire WN6 9AB Member of the IKO Group Sales Support T: F: E: sales@ikogroup.co.uk Technical Services T: F: E: technical@ikogroup.co.uk Northern Ireland 14 Sanda Road Whitehouse, Newtownabbey County Antrim BT37 9UB T: F: E: waterproofing@iko-ni.com Ireland 502 Northwest Business Park Ballycoolin Dublin 15 T: F: E: waterproofing@iko.ie Whilst every care is taken to see that the information given in this literature is correct and up to date it is not intended to form part of any contract or give rise to any collateral liability, which is hereby specifically excluded. Intending purchasers of our materials should therefore verify with the company whether any changes in our specification or application details or otherwise have taken place since this literature was issued. Colours in this brochure are as accurate as the printing process will allow. The paper used to print this brochure is manufactured using only natural wood pulp originating from managed, sustainable plantations, and is chlorine and acid free. sharecycle In IKO s book, it s better to recycle or redistribute