Hebel PowerPanel for House & Low Rise Multi-Residential External Wall

Transcription

1 Certification Body: ABN: JAS-ANZ Accreditation No. Z AK PO Box 7144, Sippy Downs Qld (07) Certificate Holder: CSR Hebel ABN: Triniti 3, 39 Delhi Rd North Ryde, NSW 2113 Locked Bag 1345, North Ryde BC NSW 1670 Ph: W: Type and/or use of product: THIS TO CERTIFY THAT Hebel PowerPanel for House & Low Rise Multi-Residential External Wall Hebel PowerPanel is certified as a cladding wall element installed vertically on external wall system to clad timber or steel framed buildings. Description of product: Certificate number: CM40012 Rev2 Hebel PowerPanel used for house and low rise multi-residential external walls and are lightweight steel reinforced autoclaved aerated concrete (ACC) panel. Sizes: 75mm thick up to 3300mm in 300mm, 450mm & 600mm widths. COMPLIES WITH THE FOLLOWING BCA PROVISIONS AND STATE OR TERRITORY VARIATION(S) BCA 2016 Volume One (Amdt. 1) Volume Two Performance Requirement(s) FP1.4 Weatherproofing. Refer A3 Below P2.1.1 Structural stability and resistance to actions Deemed-to-Satisfy Provision(s): Specification A2.3 (3) B1.1(b) B1.4(b)(ii) Fire resistance of building elements - where an FRL of 180/180/180 is required Resistance to actions Determined in accordance with B1.4 Determination of structural resistance of materials - AAC P2.2.2 P2.4.6 Part Part Weatherproofing Will contribute to the overall waterproofing of the wall. Refer A3 below Sound insulation. Refer A3 below Fire resistance of building elements - where an FRL of 180/180/180 is required Energy Efficiency - Walls - the panel will contribute to the thermal performance of a wall State or territory variation(s): J1.5 Energy Efficiency - Walls the panel will contribute to the thermal performance of the wall Not Applicable NT P Sound insulation Date of issue: 29/08/2018 John Thorpe - CMI Don Grehan Unrestricted Building Certifier Date of expiry: 01/06/2021 Certificate number: CM Rev2 This certificate is only valid when reproduced in its entirety. Page 1 of 5

2 SUBJECT TO THE FOLLOWING LIMITATIONS AND CONDITIONS AND THE PRODUCT TECHNICAL DATA IN APPENDIX A AND EVALUATION STATEMENTS IN APPENDIX B Limitations and conditions: 1. Only to be installed in accordance with the Houses & Low Rise Multi-Residential External Walls (PowerPanel) Design and Installation Guide (versions HELIT178 June 2018). 2. Only to be installed by a suitably qualified tradesperson. Refer to the House & Low Rise Multi-Residential External Walls - Design and Installation Guide (versions HELIT178 June 2018) for guidance. 3. Hebel PowerPanel is suitable for wind categories from N1 to N5 and C1 to C3. (Refer to versions HELIT178 June 2018) for relevant construction requirements. 4. Zero Boundary Wall applications to be installed in accordance with Hebel technical update (Boundary Wall Weather tightness.doc 14 Nov 2011). 5. Where Hebel PowerPanel is in contact with ground the details on Drawing CSR-04 Rev B must be adhered to. 6. Wall systems are suitable for two stories, or higher subject to design and certification of the stud frame by a qualified structural engineer. 7. R values vary with installation configurations refer manufacturer s specifications 8. Acoustic values must be verified by the design engineer prior to installation to meet the minimum requirements of the BCA. 9. This Certificate is issued based on the evidence of compliance as detailed herein. Any deviation from the specifications contained in this Certificate is outside of this document s scope and the installation of the certified product/system will not be covered by this CodeMark certification. This may result in the product being classified as a non-conforming building product/system. 10. Information contained herein or related hereto is intended only for evaluation by technically skilled persons, with any use thereof to be at their independent discretion and risk. Nothing in this document should be construed as a warranty or guarantee by CMI, and the only applicable warranties will be those provided by the Certificate Holder. Building classification/s: 1,2,3,4,5,6,7,8,9 & 10 Scope of certification: The CodeMark Scheme is a building product certification scheme. The rules of the Scheme are available at the ABCB website This Certificate of Conformity is to confirm that the relevant requirements of the Building Code of Australia (BCA) as claimed against have been met. The responsibility for the product performance and its fitness for the intended use remain with the certificate holder. The certification is not transferrable to a manufacturer not listed on Appendix A of this certificate. Disclaimer: The Scheme Owner, Scheme Administrator and Scheme Accreditation Body do not make any representations, warranties or guarantees, and accept no legal liability whatsoever arising from or connected to, the accuracy, reliability, currency or completeness of any material contained within this certificate; and the Scheme Owner, Scheme Administrator and Scheme Accreditation Body disclaim to the extent permitted by law, all liability (including negligence) for claims of losses, expenses, damages and costs arising as a result of the use of the product(s) referred to in this certificate. Certificate number: CM40012 Rev2 This certificate is only valid when reproduced in its entirety. Page 2 of 5

3 APPENDIX A PRODUCT TECHNICAL DATA A1 Type and intended use of product Hebel PowerPanel is certified as a cladding wall element installed vertically on external wall system to clad timber or steel framed buildings. A2 Description of product Hebel PowerPanel used for house and low rise multi-residential external walls and are lightweight steel reinforced Autoclaved Aerated Concrete (ACC) panel. Sizes: 75mm thick up to 3300mm in 300mm, 450mm & 600mm widths. A3 Product specification Properties Nominal AAC Dry Density (kg/m 3) 510 Length (mm) 1200, 2400, 2550, 2700, 2800, 2850, 3000, 3300 Width (mm) 300, 600 Thickness (mm) 75 Material Properties Nominal AAC Dry Density (kg/m 3) 510 Working Density (30% M.C. of AAC) 663 Mean Compressive Strength of Unit, fuc 4.0 MPa Characteristic Compressive Strength, f m 2.80 Characteristic Modulus of Rupture, f ut 0.60 Characteristic Modulus of Elasticity, E (RILEM #) 1595 Source: RILEM Recommended Practice Autoclaved Aerated Concrete - Properties, Testing and Design, RILEM Technical Committees 78-MCA and 51-ALC Acoustic The Powerpanel External wall achieves the following results when tested in the listed configurations: 1. R w 51 / C tr -11: 10mm plasterboard (5.7kg/m 2 ), 90mm timber stud, R1.5 Bradford Glasswool Batts, 35mm top hat & 75mm Powerpanel (510kg/m 3 ) Certificate number: CM40012 Rev2 This certificate is only valid when reproduced in its entirety. Page 3 of 5

4 2. R w 44 / C tr -10: 10mm plasterboard (5.7kg/m 2 ), 90mm timber stud, Bradford Enviroseal (single side reflective foil), 35mm top hat & 75mm Powerpanel (510kg/m 3 ) 3. R w 51 / C tr -11: 10mm plasterboard (5.7kg/m 2 ), 90mm timber stud, R1.5 Bradford Glasswool Batts, Bradford Enviroseal (single side reflective foil), 35mm top hat & 75mm Powerpanel (510kg/m 3 ) Source: Acoustic Logic Report No /0406A/R0/GW. Thermal The Powerpanel external wall will contribute to the overall thermal performance of the wall. In the following configuration, the Powerpanel achieves the following values (Total R, M 2 K/W): 75mm Hebel 510kg/m 3 PowerPanel, 24mm nonreflective air space, single foil, 70mm stud air space, 10mm plasterboard Winter R1.66 Summer R1.54. For further configurations, contact the Certificate Holder. Source: James Fricker Pty Ltd. Weatherproofing The Powerpanel external wall will contribute to the overall weather proofing of the wall provided that the following, minimum installation requirements are adopted. All vertical joints between Hebel panels are to be at a minimum Single Adhesive ensuring full coverage of adhesive at the joint. The detail at the base of the wall system i.e at the slab edge rebate, is to incorporate a damp proof course flashing and is to be installed as detailed in Section A Wall Base Detail, drawing EBWT 1, Rev. A, dated the (attached) to ensure egress of any water that may enter the cavity (between the stud frame and the Hebel panel) via the gap between the base of the panel and the damp proof course flashing. All horizontal and vertical control joints between Hebel panels are to be constructed as detailed in Section B Horizontal Joint Detail, drawing EBWT 1, Rev. A, dated the in Section 7 Appendices (attached) ensuring that a fire rated sealant (typically an external grade polyurethane fire rated sealant) is applied along the entire length of horizontal and vertical joints. A4 Manufacturer and manufacturing plant(s) CSR Hebel 112 Wisemans Ferry Road Somersby NSW 2250 A5 Installation requirements Only to be installed by a suitably qualified tradesperson in accordance with the Houses & Low Rise Multi-Residential External Walls - Design and Installation Guide (versions HELIT178 June 2018). A6 Other relevant technical data No other relevant technical information. Certificate number: CM40012 Rev2 This certificate is only valid when reproduced in its entirety. Page 4 of 5

5 APPENDIX B EVALUATION STATEMENTS B1 Evaluation methods CMI has followed the following procedures for certifying the Hebel PowerPanel for House & Low Rise Multi-Residential External Wall: Testing and assessment of the Hebel PowerPanel for House & Low Rise Multi-Residential External Wall; Assessing a quality plan for the Hebel PowerPanel for House & Low Rise Multi-Residential External Wall that conforms to ISO and the CodeMark scheme rules; By reviewing testing of samples supplied to ascertain whether or not the product meets the performance requirements specified on this certificate; and Conducting site audits of the factory to verify compliance of the Hebel PowerPanel for House & Low Rise Multi-Residential External Wall. B2 Reports a. Acoustic Logic; Report No /0406A/R0/GW; Assessment of acoustic performance; Dated 04/06/2018. b. CSIRO; Nata Accreditation No. 165; Report FCO-2483; Testing to AS ; Dated 30/05/2016. c. CSIRO; Nata Accreditation No. 165; Report FCO-3003/SP3672; Fire performance of CSR Hebel PowerPanel; Dated 12/04/2016. d. James Fricker Pty Ltd; Report ; Thermal performance calculations; Dated 11/05/2010 e. James Fricker Pty Ltd; Report ; Thermal performance calculations; Dated 8/07/2011. f. Mahaffey Associates Pty Ltd (BEMAC Laboratories); Report No. BAS/13/L02/9830; Durability review against AS Exposure classifications - 50 year design Life; Dated 30/07/2013. g. CSR Hebel; Weathertightness Test Report; Dated 19/10/2011. The Certificate Holder has chosen not to make the above evidence of compliance publicly available, due to the documents being considered commercial in confidence. Certificate number: CM40012 Rev2 This certificate is only valid when reproduced in its entirety. Page 5 of 5