IMABE TWO RAM BALERS for non- ferrous scrap processing

Transcription

1 IMABE TWO RAM BALERS for non- ferrous scrap processing Technical Description Ref. Offer Madrid, Spain March 2013 IMABE IBERICA S.A. Polígono Industrial Finanzauto - Av. Finanzauto,nº 22 Apdo.Correos / P.O.Box nº * Fax export@imabeiberica.com

2 DESCRIPTION MAIN OBJECTIVE Design, manufacture, supply and installation of a new IMABE 2 Ram baler to process different type of non ferrous scrap, plastics, cardboard, etc RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 2

3 IMABE 2 RAM Baling Systems PRESENTATION 2RAM Baler The best solution for multipurpose materials (aluminum, copper, radiators, inox steel, cardboard, plastics...) View of the Main Compresión Cylinder Assembled to the First Ram that will be guided from the top and botton of the whole compresión tunnel. Second Compression Cylinder SOLID STRUCTURE OVER 30% HEAVIER THAN ANY COMPETITOR RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 3

4 The low part of the main compression ram is one of the structural parts that suffers more, because in this part is where the material creates the toughest friction between the floor and the ram (during the cutting process is when the pressure reaches its highest levels) In order to reinforce the low structure of the compression ram, we mechanized one complete replaceable part made of templated steel, crenellated according to the floor shape construction. With this special design we support the wearing area of the main ram, strengthening the machine and making easy any maintenance operation of this part that in the past force the customer to take out the complete ram and weld it in the damaged parts. All knives installed (fixed and mobile pieces) are made of templated steel, easy to replace for any maintenance operation. Reduce all maintenance work, strengthening the equipment, and extending the life of the whole structure RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 4

5 The pressing carriage is lined with anti-wear steel plates (HARDOX). In the picture is shown how the knives are assembled, not directly to the pressing ram but to another separate steel mechanized part, that hold the knive and avoid the wearing out of the main structure in the pressing carriage. THE COMPLETE BLADE IS DESIGNED IN 3 MAIN STRUCTURAL PIECES. THIS DESIGN HELPS TO GIVE A BETTER TEMPERING STEEL PROCESS TO THE KNIVES, BECAUSE OF THE SIZE OF EACH SEGMENTED PART. AND IN ANOTHER HAND MAKES TO THE CLIENT MORE ECONOMIC THE REPLACE OF THIS SPARE PART, SINCE EACH KNIVE CAN BE REPLACED SEPARATELY ACCORDING TO THE WEAR PART OF EACH ZONE. THE HIGH MECHANIZATION IN IMABE DESIGN makes easier and faster all maintenace works, reducing downtimes and extending the lifetime of the machine, since all main wearing areas are strengthened with more strong steel separated parts RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 5

6 Adjustable Cutting System. This design will help the customer to adjust easy and quickly the fixed knive, according to the gap created by the cutting process of different scrap. The tolerance gap between the ram and the cutting area will extend the life of the whole knive structure, giving also the benefit of a smoother cutting process. Detail of the lined sides of the machine, with anti-wear steel plates (HARDOX made) RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 6

7 Grooved construction design. The compaction chamber with the grooved construction design avoids stoppages in the operation and makes a more efficient baling process of any type of scrap. Detail of the second baling ram, mechanized with anti-wear hardox steel liners, adjusted to the grooved construction of the compression chambers. Heavy Duty & Robust Design RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 7

8 Draw-gate (Bale separation system) IMABE includes as standard in all our 2RAM baling line, the design of a special draw-gate, which has important benefits at operational and economic point of view. The system avoids stoppages or jams because of having always the possibility to separate the material from one bale to the other; this ensures a smooth and continuos operation and also more production per hour. Simple and convenient operation in all bale ejection process. The draw design offers the customer always the advantage of bale different materials at any moment. This flexibility helps to improve the customer adaptation to business trend or price changing.. The separation system strength the baling operation, giving more density to the bale RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 8

9 Blockage clearing system (Stampler) IMABE 2RAM Baling Systems incorporates a blockage clearing ram activated when the cutting pressure exceeds the safety valve pressure. This feature is an optional item in some lower range Imabe baling presses. This works in the following manner: If the pressing carriage cannot cut because of excess material, when it arrives at its pressure limit it recedes 500 mm. From the cutting line, at which point the blockage clearing ram presses the material down 300 mm. From the cutting line, up to three consecutive times. If, at the third press the blockage is not cleared, the pressure on the pressing tunnel is automatically opened. - General view of the stampler from the inside of the Hopper - MAIN UNBLOCKING FRAME RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 9

10 Automatic tie system The automatic bale tying system completes the structural equipment of the press. The automatic tyer installed in this baler has been the standard for wire-tieing efficiency and reliability in the baling industry for 20 years. This model can be found on more 2-ram balers in North America than any othersystem, which attests to its superior performance in baling paper, corrugated non-ferrous metals, plastics, or virtually any recyclable material or solid waste. Automatic Tying System installed in IMABEin MP RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 10

11 Hydraulic unit The press is equipped with a central hydraulic unit, which provides the synergetic energy for all the machine movements. IMABE installs as standard in all its baling units, Variable Flow Pumps Bosch Rexroth, the best pump in the market in therms of efficiency and energy consumption. The central hydraulic unit consists of an oil tank, motor-pump group, hydraulic distribution and regulation elements, filtering and cooling. IMABE designs and manufactures the full hydraulic system of all its equipment range, including cylinders and hydraulic distribution blocks RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 11

12 Control Panel The press is supplied with its corresponding control boxes and electrical control and power panels where the start-up devices, protection for electrical motors and the programmable PLC control all the machine operations. The Imabe Iberica continuous baling press with automatic tying system incorporates a combination of highcapacity, high-performance, highly reliable Programmable Logic Control (PLC) arrays. It is comprised of a central programming unit (CPU) and a number of extensions RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 12

13 The press is supplied with its corresponding feed-in hopper, coupled to the conveyor belt, constructed of 6-mm. anti-wear steel with a hardness of 320 brinell, reinforced with laminated profiles. The hopper can be designed according to the operation of the client, this means if the material will be feeded by a conveyor, loader, crane, etc RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 13

14 IMABE 2 RAM MP-100 TECHNICAL SPECIFICATIONS Technical Specifications Model MP-100 General Dimensions 31 6 x 22 1 x 8 10 Inlet Dimensions 85 x 42 Hopper Inlet Dimensions 95 x 52 Bale Dimensions 29 x 43 x 57 Main Compression Cylinder 10 Pressing Force 137 Ton Ejecting Cylinder 7 Pressing Force 71 Ton Machine Weight lb Empty Cycle 13 sec Main Power Installed 2 x 60 HP Auxiliar Motor 7,5 HP Pressure System 290 bar RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 14

15 IMABE 2 RAM MP-100 Cartón Acero Inoxidable Botellas PET Perfiles Aluminio RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 15

16 General features STEEL SLATS CONVEYOR SYSTEMS IMABE IBERICA, S.A. designs and manufactures metal conveyor belts with the following characteristics: They are based on a system of articulated metal slats, mounted and pulled by chains with robust metal support rollers, with a high anti-wear factor. Bucket-shaped vertical section profiles are mounted on the horizontal metal slats of the conveyor belt to facilitate the pull and ascension of the waste to the feed-in hopper. A system of articulated lateral flanges on the pulling slats form a labyrinth to keep the SUW from coming through the lower sidings of the conveyor. The conveyor chain incorporates a lubrications system. The motor heads for the conveyor belts consist of an electric motor and speed reducer with straight gears. A centrifugal hydraulic coupling is mounted between the motor and the speed reducer, making the start-ups and stops of the conveyor belt smooth, with progressive acceleration RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 16

17 The electric motor has a cooling system which uses a continuous electric fan mounted on the back part of the motor. This cooling system allows the absorption of temperatures produced by start-ups and stops in short intervals of time. The conveyors are self-supporting with support legs adapted to the structure of the conveyor forming a solid unit RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 17

18 HIGH ROBUSTNESS HINGE SYSTEM STEEL CONVEYOR BELT RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 18

19 Strong conveyor systems prepared to work with heavy material RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 19

20 TECHNICAL SPECIFICATIONS Overall length 65 7 Effective width 55 In-floor feeding area 13 1 Upper horizontal area 40 Tipping height 9 10 Valances height on-floor feeding area 39 Valances height sloped area 39 Chain pass 8 Construction type Heavy duty Angle of elevation 30º Speed of conveyor belt Motor power Assembly position Emergency push-button 17 m/minute 15 HP on-floor 2 units RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 20

21 EQUIPMENT CHARACTERISTICS AND STANDARD All equipment described in the present offer are manufactured, assembly and tested in the Imabe Ibérica S.A. workshops, located in Arganda del Rey, Madrid (Spain). The manufacture, installation and assembly of all equipment herein described are in compliance with ISO 9001 standard RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 21

22 ECONOMIC OFFER AND SALES CONDITIONS 1. SCOPE OF SUPPLY 1.1. Supplied by Imabe Ibérica, S.A. IMABE scope of supply is including: Construction design and engineer drawings. Equipment technical documents (foot loading drawings, installed capacity, etc.) Transportation and insurance from Arganda del Rey (Madrid, Spain) to United States Port, (MP steel conveyor feeding equipment). Mechanic assembly, adjustments and installation for equipment and machinery without including mechanical means for on site equipment handling (cranes, etc.) Equipment commissioning and start up including training for client s machine operators, maintenance training and failure action plan. The start up tests and training program standard of 1 (one) week offered by IMABE engineer team. Operating and Maintenance manuals of equipment. Equipment manufacture and testing at IMABE workshops. Equipment loading for transportation at IMABE workshops. Spare parts for first 24 months of operation are INCLUDED in the present offer. Before the warranty year period ends, the manufacturer undertake to present a post warranty assistance proposal to the client, including a visit plan to client locations in order to check all performance and yields of the equipment RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 22

23 Supplied by the client Electric on-site connections and general electrical installation, including all electric cable needed for the connection of equipment and machinery. Cranes for equipment off loading, placement and on site assembly. Hydraulic oil for machinery, Steel wire coils for balers and any other consumables. Project and legal permissions costs for equipment installation, buyer local taxes, customs tariffs, port fees, commissions and any other taxes involved in the purchase of the offered equipment. All civil engineering works including: o Pits, foundations, supporting slabs and anchorage for equipment and machinery to be performed according to drawings supplied by Imabe Ibérica with requirements and specifications. o Plant full electric installation, power station if necessary, Power and Lighting main panel and Power distribution in the plant for equipment and according to Imabe Ibérica requirements. Any other item do not specified as supplied by Imabe Ibérica RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 23

24 Commercial offer 1 x IMABE 2 RAM Model: MP Inlet boxcharging box, 2 x 60HP Unit Automatic Tyer System WT, Adjustable cutting system, Grooved construction design compression box, Hardox plates mechanized in walls and floor, Stampler Hinge System Steel Conveyor Belt Heavy duty design, 55 effective width 62 4 total length construction $ USD Installation / Commissioning *Equipment commissioning and start up including training for client s machine operators, maintenance training and failure action plan. The start up tests and training program standard of 1 (one) week offered by IMABE engineer. Included Transportation Freight costs including 100% coverage insurance from our plant to CUSTOMER Port is included in theprice. Included Total Price CIF Customer Port conditions $ NOTES: IMABE IBERICA, S.A. reserves the ownership of supplied products until the total payment. After total payment, the ownership of the herein offered equipment will be transferred to the purchaser. IMABE IBERICA, S.A. reserves the right to do any modification on its equipment that IMABE considers convenient without previous notification RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 24

25 Warranty The Seller guarantees equipment and machinery manufactured by itself against all defects of manufacture and operation for a period of TWELVE MONTHS or 1,800 working hours from the delivered date, whatever that happens before. The Seller guarantees the components manufactured by third parties and included on the Seller s equipment and machinery according to the component manufacturer own guarantee terms and conditions. The Warranty will cover parts and labour to assure the normal operation of the machinery or equipment under warranty. All freight costs and expenses for any part shipment shall be paid by the Buyer. The Guarantee excludes the substitution of parts due to normal wear due to equipment working such as wear plates, liners, cutting blades, running guides and wheels, air and oil filters, hydraulic oil, needle heads, etc. The Guarantee excludes any kind of compensation, material or personal, for damages produced as result of equipment unworkability or misuse. In case of a warranty claim, the Purchaser will inform the Seller about the manufacturing or operational defect and facilitate the inspection of the defective parts or send them to the Seller s technicians for that purpose. Only after parts or equipment defective are inspected, the Seller will state if parts are or not under warranty cover. The Guarantee will be invalid in the case of the following circumstances: Damages caused by long storage periods under inappropriate conditions from the delivery date until the equipment final reception or commissioning. Damaged produced in the equipment electrical or electronic components such as motors, solenoids, coils, etc due to an incorrect power supply (incorrect frequency, voltage peak, etc). Use of hydraulic oil other than that recommended by the Seller. Equipment improper manipulation or modifications done by personnel not authorized by the Seller. Damage caused by meteorological phenomena: rain, snow, extreme cold or heat, etc. Nonobservance or failure to perform the programmed maintenance operations specified in the equipment Operation & Maintenance Manual. Failure to comply with the operational working conditions and parameters specified in the Equipment Operation & Maintenance Manual RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 26

26 EQUIPMENT IN OPERATION RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 27

27 RAM Baling Systems SILVER S METAL CO.(Detroit, MI) 28