MHST 20 lifting/sliding door threshold

Transcription

1 Installation instructions MHST 20 lifting/sliding door threshold New building profile with magnetic double seal and drain For all external plastic doors (conservatory, patio, balcony) Barrier-free according to DIN without lower door stops and thresholds MHST 20 Maximum usability without wear or mechanics Design complying with universal design principles Sustainable technology with 20-year warranty on the magnetic force Optimum sealing to the threshold and the masonry considering professional rules and according to DIN Section 5 Paragraph September 2015 subject to technical change Alumat Frey GmbH Im Hart 10 D Kaufbeuren Phone:

2 Included in delivery MHST 20 Stock lengths: 3,000 / 3,500 / 4,000 / 4,500 / 5,000 / 5,500 / 6,000 / 6,500 mm (Cut to fixed size, ready for installtion with frame adaptor pre-drilled on threshold) If drain systems are used the hose connection can be shortened. Alternatively: straight hose connection 1 ø21 2 ø21 3 ø (223) Note: (223) (223) Due to the constructive requirements for barrier-free threshold designs for lifting/sliding doors, in individual cases, dew formation may occur due to thermal reasons in the threshold area Aluminum magnet and sealing holder system-dependent: X Salamander (ID) Gealan (S 8000 IQ S 9000) Profine (PremiDoor 70) Profine (PremiDoor 88) Inoutic (HST 76) Schüco (Thermo- Slide SI 82) Aluplast (70 and 85) X 17 X View X Rehau (brilliant- Design) Rehau (Geneo) Veka (Vekaslide 70 and 82) Schüco (Corona CT 70 HS) 18 2 September 2015

3 Lifting/sliding door threshold for new buildings with drain Lifting/sliding door threshold for new buildings with drain, thermally broken (3-fold) with thermal insulation EV1 anodized Plastic adaptor for fixed part white (width 70 mm) Supporting device, system-dependent (not included in delivery) Two-piece sealing cushion (for fitting) Aluminum magnet and sealing holder (system-dependent), non-slip adhesion to the EPDM sealing Aluminum roller guide (nose protrudes at the top (3.5 mm) with standard rollers). Plastic roller guide support, small for magnet assembly, large for magnet channel cover Upper magnet Lower magnet Height-adjustable distance screws M10 zinc-plated with plastic adjusting and lock nut (approx. 3 per metre) Water reservoir with drill holes for water drain At extra charge (not included in standard delivery), sealing strip welded-on by the manufacturer. Connection is bitumen-compatible or identical with the sealing material with regard to the material. Depending on rail size three to four water drain nozzles for hose connection by the customer adding self-cutting tapping screws 3.9 x 19 mm, also available with straight hose connection. Distance screw with plastic guide bushing (approx. 3 per metre) Thermal insulation (two-piece) with threshold support Plastic roller support 21 x 17 mm (must be adapted depending on system) 1 piece 230 mm 1 piece 120 mm Two plastic fastening plates with sealing pre-drilled and slit for integration of the wall sealing by the customer or the manufacturer. Two plastic profiles for wall connection Aluminum bridging profile for covering the thermal insulation composite system. Flexible adjustment 85 up to 200 mm (not included in standard delivery) Figure: MHST 20/1 with straight hose connection mm zum Kürzen 200 mm for shortening Seal against water ingress 6, (223) Subject to technical change 3

4 ARCHITECTURAL COMPLETE CONCEPT Aluminum gutter frame with grating only possible as architectural concept with drain system implemented by the customer or water gutter. Fig. 1 Aluminum gutter frame for integration of the system gratings with pivoting coupling facility (height-adjustable supporting bolts) Seal against water ingress Fig. 2 Aluminum gutter frame coupled with the ALUMAT magnetic double seal Fig. 3 Aluminum bridging profile flexible adjustment 85 up to 200 mm Seal against water ingress mm 147mm 200mm zum Kürzen 200 mm for shortening , Aluminum gutter frame 170 mm wide (grating 145 mm wide) coupled with the aluminum bridging profile and connection to the ALUMAT magnetic double seal (223) Alternative: aluminum gutter frame 120 mm wide (galvanized or stainless steel grating 93 mm wide) 4 September 2015

5 DOOR FRAME ASSEMBLY MHST 20 a b c Cut the door frame to size. Note the calculation of the cutting dimension (leaf and fixed part 9 mm above upper edge of the finished flooring; door frame 1 mm shorter than the leaf or 10 mm above the upper edge of the finished flooring). Cut the threshold MHST 20 to length (length = element width). Depending on the system, insert the frame adapter into the upright frame profile (7.3 mm adaptor). Pre-drilled holes on threshold (ready for installation). a d Fix the threshold MHST 20 at the door frame l e f Insert the lower magnets into the threshold Plastic roller guide support (small) Lower magnet e g Plastic roller guide support (large) for magnet channel cover h i Aluminum roller guide drilled, cut and tighten Fix the holding plate with self-cutting screws 4.2 x 32 mm. To prevent water permeating the sides in case of possible backflow, permanently elastic glue has to be applied up to the top edge of the threshold. c Frame adaptor (system-dependent) Plastic roller guide holder for covering the magnet channel (large) g h Aluminum roller guide k l Two plastic profiles for wall connection Sealing cushion for leaf entry k f Plastic roller guide support (small) for magnet assembly Holding plate i b d Threshold MHST 20 To prevent water permeating the sides in case of possible backflow, permanently elastic glue has to be applied up to the top edge of the threshold. Subject to technical change 5

6 ADAPTOR ASSEMBLY AND FIXED LEAF INSTALLATION Ø5.5 Ø6.5 a Pre-drill the plastic adaptor and tighten it with 4.2 x 70 mm screws with 15 mm offset to the front edge of the fixed leaf (see page 9). b c Pre-drill the fixing bores of the fixed leaf with a distance of 350 mm through the adaptor and the threshold with Ø 6.5 mm. Adjust and fix the fixed leaf into the frame. When adjusting the fixed leaf on the threshold, note the sliding leaf dimension. d Tighten the fixed leaf with Ø 6 mm screws to the threshold at the bottom. 6 September 2015

7 SLIDING LEAF ASSEMBLY Plastic roller support 21 x 17 mm (must be adapted to profile and fittings depending on the system) Engage the magnet holder into the groove and fix it using adhesive (length of the magnet holder = leaf width). Fix the upper magnet at the aluminum magnet holder using double adhesive tape (length of the magnet and the seals, see page 9) Carriage and fittings assembly according to the fittings manufacturers instructions. Insert the seal into the magnet holder and fix it using adhesive. SEALING CUSHION ASSEMBLY Door closed Door open 6,2 6,2 10,2 10,2 Apply adhesive to the sealing cushion and fix it below the fixed leaf acc. to view on page 8 on the threshold. Fix the sealing cushion at the aluminum magnet and sealing holder (see page 8) Neatly trim the sealing cushion here Important note on handle drill holes: Depending on the thickness of the plastic roller support and profile system, the handle drill holes will shift down by the thickness of the roller support. We therefore recommend that you drill the holes for the handle only after you determine the thickness of the roller support. The standard drill holes should not be regarded as universally valid. Subject to technical change 7

8 SEALING CUSHION FUNCTION Illustration door opened Rabbet Sliding leaf Rabbet Fixed leaf Make the bore for water drain Sealing cushion sliding leaf Aluminum magnet and sealing holder Seal the plastic adaptor of the fixed part against water ingress on the face end with permanently elastic sealant Separate the outside magnet to sealing cushion length Adjust and fix sealing cushion at the fixed leaf (View X) Plastic cover strip additional bore in front of the sealing cushion for water drain 15 Wasserablaufrinne Water drain View X Mount the adaptor and sealing cushion with 15 mm offset to the front edge of the fixed leaf (Sealing flushes with the sealing cushion). 8 September 2015

9 THRESHOLD SEALING AND PROCESSING Threshold sealing by the manufacturer processing model MHST 20 considering Flat Roof Guidelines and DIN Section 5 Paragraph Patio sealing at the magnetic double seal pre-assembled by the manufacturer with planned sealing (150 mm) to the masonry available against surcharge. cc cc aa bb dd cc ff ee D R ra o in h r ag e - bb a Plastic assembly and sealing plates pre-drilled and slit e Sealing sheet, fixed (watertight) by means of composite sheet at the water reservoir b Sealing strips, welded on with composite sheets (corner angle c ) by the manufacturer. Standard WOLFIN; option EVALON. f c Corner angle Available against surcharge: Water drain hoses with one-meter drain pipe in the gravel bed. Double design for lap-jointed doors (available against surcharge). d Aluminum floor profile thermally broken (3-fold) Subject to technical change 9

10 INSTALLATION SITUATION Plastic assembly and sealing plates welded with the sealing sheet onto the corner angle Sealing strip, d = 1.5 mm, sheet width approx. 550 mm, standard WOLFIN, option EVALON. Plastic profile for wall connection The external corners supplied by the manufacturer are welded into by the sealing manufacturer, the internal corners are to be made in an expert and proper manner Water drain opening with hose connection. Discharge by the customer with the plastic hose, optionally, into a gutter, drain system, in the roof gutter, in a waterspout or in the gravel bed via the ALUMAT drain pipe. Composite sheet, fixed (watertight) at the water reservoir and welded on to the sealing strip by the manufacturer As the connection heights do not comply with the regulations regarding barrier-free construction, it should be agreed upon by the buyer separately and in writing. The notes provided in DIN Section 5 Paragraph as well as the German Flat Roof Guidelines are to be considered. The local conditions are to be considered. 10 September 2015

11 MHST 20 TECNICAL DETAILS Sealing sheet integrated into bitumen sheet Sealing of the side holding plate when using the factory-supplied sealing connection to the patio Bitumen sheet PYE PV 200 S 4/5 scorched onto the entire surface of the ground PBVC holding plate Upper edge of threshold 25cm 25 Hole for water run-off Sealing sheet scorched into two PYE layers Composite sheet approx. 60 mm wide Seal mm joint from installation of side membrane with adhesive (e.g. Ottoseal S9) Holding plate Frame Angle iron Alumat ground profile Wolfin side membrane Seal with adhesive Wolfin sheet on water catchment chamber Subject to technical change 11

12 TENDER PROPOSAL Tender proposal specifications for lifting/sliding threshold Model MHST 20 acc. to DIN 18040: ALUMAT magnetic double seal barrier-free and 3-fold thermal break with thermal insulation for lifting sliding plastic doors. Properly mount Model MHST 20 acc. to the installation instructions of the manufacturer. Quantity: length: Aluminum bridging profile (for covering the thermal insulation composite system) flexible adjustment 85 up to 200 mm, with pivoting coupling facility to the ALUMAT magnetic double seal Quantity: length: Depth: ALUMINUM GUTTER FRAME EV1 ANODIZED 170 mm wide, with adjustable feet and pivoting coupling facility to the ALUMAT magnetic double seal or the aluminum bridging profile. Quantity: length: Gutter frame alternatively 120 mm wide Quantity: length: SYSTEM GRATING 145 mm wide, mesh size 30 x 10 mm, matching the aluminum gutter frame Hot-dip galvanized: Stainless steel: rm: rm: Grating alternatively 93 mm wide Hot-dip galvanized: Stainless steel: rm: rm: Sealing at the threshold, pre-assembled by the manufacturer, with planned sealing (150 mm) to the masonry, considering professional rules, with Wolfin composite sheets and welded-on Wolfin sealing strip on PVC basis optionally EVALON or comparable substitute, d = 1.5 mm, sheet width 550 mm as well as two unpacked external corners. The sealing sheets are to be tightly fixed and integrated at rising parts and surface sealing by the sealing manufacturer with regard to professional rules. Internal corners are to be made in an expert and proper manner; external corners are to be welded into the surface sealing. Quantity: length: Remark: The sealing strips pre-assembled by the manufacturer are suitable for connection to a surface sealing based on PVC-pbv, bitumen and to some liquid plastic systems. Sealing sheet strips, which facilitate identical sealing connection as regards material to other surface sealing systems can be implemented on site in most cases. 12 September 2015

13 ORDER FORM MHST 20 Order information for order processing MHST 20 (new building) for plastic lifting/sliding doors 1. mhst 20 EV1 (with curved hose connection) (Calculation according to stock lengths: 3,000/3,500/4,000/4,500/5,000/5,500/6,000/6,500 mm) MHST 20/1 EV1 (with straight hose connection) Quantity Cut to external Floor dimensions of frame construction cm 2. Profile manufacturer: Veka (Vekaslide 70) Veka (Vekaslide 82) Schüco (CT 70) Schüco (ThermoSlide) Profine (PremiDoor 70) Profine (PremiDoor 88) Rehau (Brillant) Rehau (Geneo) Aluplast (70) Aluplast (85) Salamander (ID) Gealan (S8000 IQ) Gealan (S9000) Inoutic (HST 76) View from inside with measurement specification 3. Side frame extension Size: 4. Plastic adaptor for fixed part white brown Items 5-8 available against surcharge: 5. Terrace sealing: Wolfin alternatively, EVALON 6. Aluminum gutter frame EV1 incl. grating hot-dip galvanized grating stainless steel Length: Installation depth: 120 mm 170 mm 7. Aluminum bridging profile EV1 requested depth: (85 up to 200 mm) Length: 8. Additional accessory package: Quantity (if 2 elements are made from 1 stock length) 9. Building project: 10. Architect: 11. Requested delivery date in week: Ordering party s stamp: Please return the filled-in form to: ALUMAT Frey GmbH Im Hart Kaufbeuren Germany Phone: Fax: info@alumat.de Subject to technical change 13

14 4 Proven Quality made in Germany Perfection out of aluminum DD_ Alumat Frey GmbH Im Hart 10 D Kaufbeuren Phone: