FBS thermomur COMMERCIAL BROCHURE

Transcription

1 FBS thermomur COMMERCIAL BROCHURE Faster. Better. Simpler.

2 We are your partner, Welcome to FBS thermomur FBS thermomur is part of the Riyadh based, Interkey Holding. Our vision is to offer: mass proven, fast building solutions to the local vibrant real estate market. ICFs, Insulated Concrete Forms were invented 40 years ago in Germany and enjoy since then a worldwide success. We started a German made ICF factory in Saudi, in order to combine cutting edge production technology with local raw materials from SABIC. As a result, FBS thermomur starts now serving the Saudi market with a well known innovation from Europe and North America. The FBS thermomur fast building concept will help to cope with the national demand for 10- thousands of houses year over year and will help individuals and community to better manage their energy consumption. Using the FBS thermomur ICFs, our partners stay in control, better capitalize labor and machinery resources and will increase profitability. We consult and supply exclusively to our commercial partners: Architects, construction companies, real estate developers or building association. You want to take control? On budget and time lines? Faster, Better, Simpler: FBS thermomur Enjoy reading this brochure and do not hesitate giving us a call. We are there to serve you with our professional team of engineers and sales personal. Best regards, Abdul Rahman M. R. Al-Solaim General Manager FBS thermomur EASY ELECTRICAL EASY PLUMBING FIRE-RATED ASSEMBLY SAVES ENERGY REDUCES NOISE EASY WINDOWS R E C Y C L E D C ON TE N T

3 Saudi raw material and German engineering Raw material FBS thermomur Blocks are made of SABIC raw material called EPS. FBS is manufacturing its building blocks out of raw materials delivered by the Saudi supplier SABIC. German machine engineering combined with local materials provides excellent quality, competitive pricing and short delivery times to construction sites in Saudi Arabia. Characteristics Fire retardant expanded polystyrene EPS 550 FF is manufactured by the suspension polymerization of styrene monomer. The polymerization is generally carried out in a batch process and it contains a fire retarding additive in the formulation. EPS 550 FF is an expandable polystyrene grade supplied in free flowing beads, containing pentane (CFC free) as a foaming agent and additives to retard ignitability. Applications EPS 550 FF grade is used for shape molding with wall thickness greater than 10 mm and for block molding with medium-to-high density for thermal insulation in construction industry. EPS 550 FF has retarded ignitability and the moldings made from it will conform to the requirement of DIN class K1 and K2 as well as DIN 4102 class M1 according to the French Ministerial Decree of , relative to the fire behavior of material. Processing EPS 550 FF is processed in three steps: Pre-expansion Maturation and Molding EPS 550 FF is heated by steam at 100 C in a pre-expander. The foaming agent present in the Polystyrene beads vaporizes and mixes with steam. The gas mixture so produced subsequently softens the beads and expands them to times the initial size. In maturation process the foaming agent and steam condense in the cells of the pre-foamed beads causing partial vacuum, which is compensated by the diffusion of air into the beads. The maturation period could be between 3 and 24 hours. In the molding process the matured pre-foamed beads can further be processed by direct steam to the desired shape molding. Handling and health safety EPS 550 FF presents no toxic hazard when handled under normal conditions. Available on request Material Safety Data Sheet (MSDS) EPS has been recognized as a mainstream insulation material, but over the past decade, new applications using EPS have exploded. EPS now serves as a powerful design element in green building practices. Today the EPS industry uses highly sophisticated processes and technologies to manufacture cost-effective, environmentally responsible products. EPS insulation products have been the subject of extensive research and evaluation over its lifespan. Encompassing a multitude of construction applications from roofing to below grade, the EPS industry stands behind its products with real-world test results.

4 Faster, Better, Simpler What is ICFs Insulating Concrete Forms (ICFs) represent one of the fastest-- growing sectors in the construction industry today. Market share of this building technology jumped up to nearly 18% of newly built houses, since cost of energy is spiking up sharply and Green Building ideas are in the hearts and minds around the world. Insulating Concrete Forms (ICFs) are formwork for concrete that stays in place as permanent building insulation for energy-efficient, cast-in-place, reinforced walls, floors, and roofs. The forms are interlocking modular units that are dry-stacked (without mortar) and filled with concrete. The forms lock together somewhat like LEGO bricks and serve to create a form for the structural walls or floors of a building. FBS thermomur ICF blocks are manufactured from Polystyrene (EPS) Concrete is pumped into the cavity to form the structural element of the walls. Usually reinforcing steel (rebar) is added before concrete placement to give the concrete flexural strength, similar to bridges and high-rise buildings made of concrete. Like with other concrete formwork, the forms are filled with concrete in 1.0m to 1.50m "lifts" to manage the concrete pressure and reduce the risk of blowouts. After the concrete has cured, or firmed up, the forms are left in place permanently for the following reasons: Thermal and acoustic insulation Space to run electrical conduit and plumbing. The form material on either side of the walls can easily accommodate electrical and plumbing installations. Backing for gypsum boards on the interior and stucco, brick, or other siding on the exterior Benefits FBS thermomur customers and construction partners commonly cite the following advantages compared to traditional building materials, especially in residential and light commercial construction. Please read right, green box. If you consider FBS thermomur for your next project, do not hesitate asking for design and calculation support Our sales and engineering team is available under info@fbs.com.sa or call info hotline Energy-Efficient: Provides superior insulation, reducing heating/cooling costs and creating a virtual air/vapor barrier. Sound-Suppressing: The interior rooms are effectively shielded from outside noise. Quickly Constructed: One house per day with a four-man crew. Extremely Strong: Walls are cast-in-place, monolithic, reinforced concrete. Versatile: Any interior or exterior finish can be applied. Fire-Resistant: Up to a four-hour Fire Resistive Rating. More Versatile: 4 different blocks allow nearly every form and function. Easier to Transport: Components allow assembly on site.

5 Faster, Better, Simpler FBS thermomur Insulating Concrete Forms (ICFs) represent the superior way to build. It s faster, taking less time with fewer people. And it s better, because FBS thermomur buildings are vastly more energy-efficient. Stronger. Quieter. Resistant to fire, moisture, mold and the elements. With a positive ecological impact.. FBS-Block is simpler and easier to install than column-brick methods. Faster The FBS thermomur system gets the job done faster: Easy to Learn, Easy to Install FBS thermomur system is easy to learn, requiring less time for training. FBS thermomur system of connectors snaps in place quickly, so ICF panels are joined together fast and the job is done sooner. Only one construction crew is needed to get the job done, instead of the typical three. Better This is the 21 rst century way to build, period. Energy savings generated by an FBS thermomur building are up to 70% and HVAC tonnage requirements reduced by as much as 30% and continue for the life of the building. You save on utility and maintenance costs. FBS thermomur buildings stand strong against the wind. They can have up to a four-hour fire resistive rating Simpler No Limits to design with one system. FBS thermomur gives you unlimited design flexibility. Got a saw? FBS block cuts easily into any shape you need perfect for unique window openings and arches. You can also choose from our pre-- formed rounded corners in varying angles. And any exterior or interior finish can be directly applied to the panels. Build from the footing to the roofline, using one crew, one system. Form walls 15 cm thick and great in any configuration. Create any shape or contour your design calls for. Apply any exterior or interior finish. 45 o C Conventional Wall without Insulation Dry motar will leave heat bridges between bricks and add cost of high cooling 45 o C Heating and Cooling: FBS-thermomur walls are airtight and have an K 0.2 insulation value. Savings of up to 70% on heating and cooling costs are possible. Soundproof: Walls constructed with FBS-ICFs dramatically reduce noise pollution. The result is a super-quiet environment ( tested at STC 51 ) ICF Wall: Thermal Mass (Concrete) stays at 22 o C Double insulated concrete wall looses minimum temperature to the outside because of its excellent K-Value of 0.2K m²/w

6 Where is your business headed? Joining the FBS thermomur Partner Program can put you on the road with new opportunities When you join the FBS thermomur Partner Program, you get benefits that can help you strengthen your capabilities, better serve customers, and build connections to reach your full business potential. You ll be able to make the most of your unique expertise with support for all stages of your business cycle. And as you invest more in your FBS thermomur partner relationship, FBS recognizes your commitment with higher-value benefits. FBS thermomur provides professional services for nearly any step in the planning and construction process Certified Partner Program with ongoing trainings FBS -Pricing allows competitive edge with classical brick wall, 1- sided insulation Repository of ready to use architectural drawings and plans Physical design adoption of your sketches and drawings Onsite Foremen training, onsite Quality Management during the raw construction session Software supported Project Management support for mass customized residential projects Partner Eco system with further professionals for Dry Mortars, and other related portfolios Six great reasons why you should build with double insulated FBS thermomur: Superior Product: FBS-Block structures are disaster-resistant, better able to withstand tornadoes, hurricanes, fires and earthquakes. Plus, the end product offers energy savings of up to 70 percent. Its insulated walls dramatically reduce outside noise pollution, making the buildings very quiet. Industry Recognition: Builders who use FBS-Block stand apart from the competition and are recognized as being at the leading edge of new construction technology. Reduced Labor Costs: Depending on the project, teams typically require one crew leader and three laborers to build with FBS-Block, eliminating the need to depend on both foundation and framing subcontractors. Profitability: Increased cashflow without additional investment, by cutting short construction time of shell structure by 3/4th. Builders profit by accomplishing four time more shell structures with existing labor teams and machinery. Increased Business: Consumers are driving FBS-Block s popularity. Happier customers take pride in ownership and willingly give referrals. We constantly hear this story from builders who use FBS-Block. Source Locally: The FBS factory is based in the north of Riyadh, the entire raw materials are delivered by SABIC. No waiting, no headache, we are happy to deliver with in a lead time of 5 days.

7 Normal Wall Element Type A1+A2 Wall Measure Concrete K-Value Wallsurface: Length: Height: Width: Thickness of Insulation: Concretecore: Linear Measure: Type: Volume: 0.30sqm. per element 1.20m 0.25m 0.25m 2*50mm 150mm Linear measure tolerance as slight as 5 cm B25 or B15 concrete, up to 16,0 mm grain size, K2 plastic consistency (38-40cm slump) approx. 136 ltr per sqm wall 0,25 (V/sqm, mk) DIN 4102 Fire Resistance Category enclosure of space F 90 structural stability F 120 General you can build 6,25 sqm wall per hour per sqm. we need 3,3 elements Ceiling Element Type E Ceilingsurface: 0.125sqm. per element Measure Length/Width/Height: 0.56m. *0.25m. *0.18m. Ceiling Roof Concrete K-Value General Measure K-Value General Thickness of Insulation: Type: Volume of Beam Roofsurface: Length/Width/Height: Thickness of Insulation: max. 180mm B25 or B15 concrete, up to 8,0mm grain size, K3 plastic consistency (at least 50cm slump) approx. 16,3 ltr. per running meter 0,25 (V/sqm. mk) Reinforced steel girder type IV BST 500/550 with very slight inherent load, 7 to 8 m span and up to 12m secondary reinforcement. Carrying capacity of such a construction amounts to approx. 5.5 KN/sqm. The footstep sound insulation with floating screed flooring, complies with the regulations specified DIN 4109 Roof Element Type F 0.36sqm. per element 1.23m. * 0,33m. * 0,17m. max. 170m. 0,20 (V/sqm. mk) Distance of the roof-beams 60cm Inclination start with 30 o Available as wooden structures, specifically designed to satisfy particular statics demands, and as special thermomur form units made of harly inflammable rigid foam, to serve as roof insulating slabs With structural steel girders Bst 500/550, specifically designed to satisfy particular statics demands, rustproof and integrated into the special thermomur form units, made of EPS rigid foam or Styro concrete with different types of roof cladding. List of Certificates and Building Authority Approvals TUEV Germany Certificate: Report Nr Certificate Register No LCA Germany: Material Approval and Fire and Insulation Rating Authority Bavaria Report No: MB Boverkret Norway certificate No 752/ 89 SBN Fraunhofer Institute for Construction Physics Report on Insulation of thermomur Elements European Technical Approval ETA -07 /0018 More information on request

8 Faster. Better. Member of Saudi Green Building Council Member of US Green Building Council Simpler. HEAD OFFICE Abraj Atta awuneya, 7th Floor North Tower King Fahad Highway, Olaya P.O. Box 56835, Riyadh Kingdom of Saudi Arabia Info Hotline : +966 (55) Fax: +966 (1) info@fbs.com.sa FACTORY Sulay District P.O. Box 85366, Riyadh Kingdom of Saudi Arabia Info Hotline : +966 (55) Fax: +966 (1)