Maldon Works Boral Cement Community Liason Committee meeting

Transcription

1 Maldon Works Boral Cement

2 Maldon Works - Plant Update Overview of Maldon operations Maldon operates a slag drying plant, two cement mills, a blending plant and a packaging plant. Maldon mills nine different cements and also produces concretes, renders, specialised sands and mortars. Maldon also supplies slag/lime blends in bulk. This is used in soil stabilisation during road construction. Main raw materials are Clinker brought in by rail from Berrima Slag by product of steel manufacture brought in by truck from Port Kembla Gypsum brought in by truck from Port Kembla

3 Maldon Works - Plant Update Update since December 2015 Envisia which is a low CO2 product was used to build a few buildings in Sydney. These will be used to showcase the product. The hope is that this will give the market confidence to use it in other projects. Maldon continues to be integrated into a Southern Highlands structure along with Marulan and Berrima operations in order to reduce costs by sharing resources. Goal is to keep Boral cement viable in the global market. We compete with an imported clinker (an intermediate material in the production of cement) and need to be competitive. Over last year there was reduction in employee numbers through Voluntary Redundancies. Maldon lost 2 employees in this process. Across Southern Highlands 28 took redundancy. Rehabilitation of old shale quarry alongside Picton Road completed. New Storage Shed Extension for pallets of Cement constructed. DA submitted for Slag/Lime blending plant expansion.

4 NO. of MTI/LTI Maldon Works Safety Stats Safety Performance MTI LTI Year

5 Maldon Works Boral Cement SAFETY Safety remains a main focus for the business. Maldon had a serious accident in January when a contractor was crushed under a bearing housing weighing over 1ton. The contractor is still recovering from his injuries. Learnings from the accident : 1. Need to constantly review the risks associated with a task. If we change something then the risk assessment needs to be reviewed and updated. 2. We don t always recognise a safety risk.

6 Maldon Works Environmental Update Environmental River Water Usage in Kilolitres ,541 32, Jul 09-Jun 10 Jul 10- Jun 11 Jul 11- Jun 12 Jul 12 - Jun 13 Jul 13 - Jun 14 Jul 14 - Jun-15 Jul 15 - Jun-16 Comment : Huge drop off with kiln mothballing in Nov 2014 Only river water usage this year was to refill pond after it was cleaned in January Water is used to cool bearings and a small amount is sprayed into mills if temperature high

7 Maldon Works Environmental Update Complaints Two noise complaints received since last meeting 12 months ago. Both related to reversing beacons on front end loaders. Environmental Hot line number:

8 Maldon Works Boral Cement Water Truck for Peppertree loading areas

9 Maldon Works Boral Cement Shale Quarry along Picton Road after rehabilitation 9

10 Maldon Works Community Donations by Boral are controlled by corporate head office to ensure funds properly managed and impact is maximised. However we have been able to get some funds to help where the impact of flooding locally was high Along with Peppertree contributed to Wollondilly Big Day in to assist with the families and business affected by the flooding. Donated some pallets of Post Hole cement to assist with fencing for Picton Football Club Supported IlluminArte Festival with Council. 2 nd year supporting this event. Rural Fire Service NSW Annual Xmas Lolly run for the local kids of the area coming up in December.

11 Maldon Works Boral Cement New extension to packaged product storage shed 11

12 Blend Plant Upgrade Project Background Slag Lime Blends are used primarily for road stabilisation during road construction and in the mining industry. Boral primarily supplies 70:30 and 85:15 Slag/Lime blends. 12

13 Blend Plant Upgrade Business Case Maldon has two feed bins ahead of it s blender. It is possible to blend slag with lime or slag with cement..but not both. The proposal is to install a new raw material bin before the blending plant and a new product bin after the blender. Maldon will then have 3 bins before the blending plant which will hold Cement, Lime and Slag and 3 after the blender. This will enable Maldon to produce Slag/Lime blends and a Slag/Cement blend for dispatch. Capital investment is $1.17million Improved margin by $40 per ton compared to blending at Kooragang plant in Newcastle Increased sales of 8000 tpa Increased usage of Marulan lime by an estimated 2800 tpa. Financial Benefit $900k per annum 13

14 Boral s Australian revenues are derived from a number of segments Other engineering 2, VWD A$ billions Detached dwellings 5, # starts Boral s Australian Revenue by end-market 1 RHS&B 3,4, VWD A$ billions Other engineering Other Detached dwellings Multi-dwellings 5, # starts RHS&B 2 Multidwellings Non-residential 4, VWD A$ billions Alterations & additions Alterations & additions 4, VWD A$ billions Nonresidential 1. Based on split of FY2015 revenues from Construction Materials & Cement and Building Products 2. Source: BIS Shrapnel Note all charts are for financial years and have been based on 2012/13 dollars 3. Roads, highways, subdivisions and bridges 4. Source: BIS Shrapnel and Macromonitor 5. Source: BIS Shrapnel, Macromonitor and 14 HIA

15 Construction Materials & Cement and Boral Building Products SHARE OF REVENUE 1, % by state WA / NT NSW / ACT NT QLD 1 17 by business Concrete placing Bricks & Roofing 2 Cement Asphalt VIC / TAS / SA Timber Other Quarries Concrete WA OPERATING FOOTPRINT (total number of operations) Quarries Concrete Asphalt Cement Bricks 4 Roof tiles Timber 5 Masonry SA QLD NSW/ ACT VIC/TAS Based on FY2015 split of revenue across Construction Materials & Cement and Boral Building Products 2. Includes masonry revenues 3. Includes cement manufacturing plant, bagging plant and lime plant in NSW, a clinker grinding plant in Vic and a clinker grinding JV in Qld 4. Includes all Boral CSR JV plants on the East Coast 5. Includes 8 Boral Hardwood mills and 1 JV Softwood operation 15

16 Meriton Pagewood SYDNEY NSW 50km3 concrete

17 Major projects our integrated advantage, our competitive edge Boral Cements Safety Performance North Connex (500,000m3) secured by Boral. SL 160,000t FA 55,000t Slag 33,000t Peak cement demand at 1400 tonnes per day

18 Barangaroo Residential Towers SYDNEY NSW 100km3 concrete

19 WESTERN SYDNEY STADIUM SYDNEY NSW 40km3 concrete

20 Sydney Metro City & SW SYDNEY NSW 250km3 concrete