EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING Mountain Crest Pool HVAC Upgrade

Size: px
Start display at page:

Download "EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING Mountain Crest Pool HVAC Upgrade"

Transcription

1 SECTION EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Slip-joint, packed expansion joints. 2. Metal, compensator packless expansion joints. 3. Rubber union connector packless expansion joints. 4. Flexible-hose packless expansion joints. 5. Externally pressurized metal-bellows packless expansion joints. 6. Alignment guides and anchors. 7. Pipe loops and swing connections. 1.2 ACTION SUBMITTALS A. Product Data: For each type of product. B. Delegated-Design Submittal: For each anchor and alignment guide, including analysis data, signed and sealed by the qualified professional engineer responsible for their preparation. 1. Design Calculations: Calculate requirements for thermal expansion of piping systems and for selecting and designing expansion joints, loops, and swing connections. 2. Anchor Details: Detail fabrication of each anchor indicated. Show dimensions and methods of assembly and attachment to building structure. 3. Alignment Guide Details: Detail field assembly and attachment to building structure. 4. Schedule: Indicate type, manufacturer's number, size, material, pressure rating, end connections, and location for each expansion joint. 1.3 INFORMATIONAL SUBMITTALS A. Welding certificates. 1.4 CLOSEOUT SUBMITTALS A. Maintenance data. 1.5 QUALITY ASSURANCE A. Welding Qualifications: Qualify procedures and personnel according to AWS D1.1/D1.1M, "Structural Welding Code - Steel." EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING

2 B. Pipe and Pressure-Vessel Welding Qualifications: Qualify procedures and operators according to ASME Boiler and Pressure Vessel Code. PART 2 - PRODUCTS 2.1 PERFORMANCE REQUIREMENTS A. Compatibility: Products shall be suitable for piping service fluids, materials, working pressures, and temperatures. B. Capability: Products to absorb 200 percent of maximum axial movement between anchors. 2.2 PACKLESS EXPANSION JOINTS A. Viton Union Connector Expansion Joints: 1. Material: Twin reinforced-rubber spheres 2. Minimum Pressure Rating: 150 psig at 170 deg F (1035 kpa at 77 deg C), unless otherwise indicated. 3. End Connections for NPS 2 (DN 50) and Smaller: Threaded. 2.3 ALIGNMENT GUIDES AND ANCHORS A. Alignment Guides: 1. Description: Steel, factory-fabricated alignment guide, with bolted two-section outer cylinder and base for attaching to structure; with two-section guiding slider for bolting to pipe. B. Anchor Materials: 1. Steel Shapes and Plates: ASTM A 36/A 36M. 2. Bolts and Nuts: ASME B18.10 or ASTM A 183, steel hex head. 3. Washers: ASTM F 844, steel, plain, flat washers. 4. Mechanical Fasteners: Insert-wedge-type stud with expansion plug anchor for use in hardened portland cement concrete, with tension and shear capacities appropriate for application. a. Stud: Threaded, zinc-coated carbon steel. b. Expansion Plug: Zinc-coated steel. c. Washer and Nut: Zinc-coated steel. 5. Chemical Fasteners: Insert-type stud, bonding-system anchor for use with hardened portland cement concrete, with tension and shear capacities appropriate for application. a. Bonding Material: ASTM C 881/C 881M, Type IV, Grade 3, two-component epoxy resin suitable for surface temperature of hardened concrete where fastener is to be installed. EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING

3 b. Stud: ASTM A 307, zinc-coated carbon steel with continuous thread on stud, unless otherwise indicated. c. Washer and Nut: Zinc-coated steel. PART 3 - EXECUTION 3.1 EXPANSION JOINT INSTALLATION A. Install expansion joints of sizes matching sizes of piping in which they are installed. B. Install packed-type expansion joints with packing suitable for fluid service. C. Install metal-bellows expansion joints according to EJMA's "Standards of the Expansion Joint Manufacturers Association, Inc." 3.2 PIPE LOOP AND SWING CONNECTION INSTALLATION A. Install pipe loops cold-sprung in tension or compression as required to partly absorb tension or compression produced during anticipated change in temperature. B. Connect risers and branch connections to mains with at least five pipe fittings, including tee in main. C. Connect risers and branch connections to terminal units with at least four pipe fittings, including tee in riser. D. Connect mains and branch connections to terminal units with at least four pipe fittings, including tee in main. 3.3 ALIGNMENT-GUIDE AND ANCHOR INSTALLATION A. Install alignment guides to guide expansion and to avoid end-loading and torsional stress. B. Install two guide(s) on each side of pipe expansion fittings and loops. Install guides nearest to expansion joint not more than four pipe diameters from expansion joint. C. Attach guides to pipe, and secure guides to building structure. D. Install anchors at locations to prevent stresses from exceeding those permitted by ASME B31.9 and to prevent transfer of loading and stresses to connected equipment. E. Anchor Attachments: 1. Anchor Attachment to Steel Pipe: Attach by welding. Comply with ASME B31.9 and ASME Boiler and Pressure Vessel Code: Section IX, "Welding and Brazing Qualifications." EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING

4 F. Fabricate and install steel anchors by welding steel shapes, plates, and bars. Comply with ASME B31.9 and AWS D1.1/D1.1M. 1. Anchor Attachment to Steel Structural Members: Attach by welding. 2. Anchor Attachment to Concrete Structural Members: Attach by fasteners. Follow fastener manufacturer's written instructions. G. Use grout to form flat bearing surfaces for guides and anchors attached to concrete. END OF SECTION EXPANSION FITTINGS AND LOOPS FOR HVAC PIPING

5 SECTION METERS AND GAGES FOR HVAC PIPING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Liquid-in-glass thermometers. 2. Duct-thermometer mounting brackets. 3. Thermowells. 4. Dial-type pressure gages. 5. Gage attachments. 6. Flowmeters. 7. Thermal-energy meters. B. Related Requirements: 1. Section "Facility Natural-Gas Piping" for gas meters. 2. Section "Steam and Condensate Piping Specialties" for steam and condensate meters. 1.2 ACTION SUBMITTALS A. Product Data: For each type of product. B. Shop Drawings: 1. Include diagrams for power, signal, and control wiring. 1.3 INFORMATIONAL SUBMITTALS A. Product Certificates: For each type of meter and gage. 1.4 CLOSEOUT SUBMITTALS A. Operation and maintenance data. PART 2 - PRODUCTS 2.1 LIQUID-IN-GLASS THERMOMETERS A. Metal-Case, Industrial-Style, Liquid-in-Glass Thermometers: 1. Standard: ASME B METERS AND GAGES FOR HVAC PIPING

6 2. Case: Cast aluminum; 7-inch (178-mm) nominal size unless otherwise indicated. 3. Case Form: Adjustable angle unless otherwise indicated. 4. Tube: Glass with magnifying lens and blue or red organic liquid. 5. Tube Background: Nonreflective aluminum with permanently etched scale markings graduated in deg F (deg C). 6. Window: Glass. 7. Stem: Aluminum and of length to suit installation. a. Design for Air-Duct Installation: With ventilated shroud. b. Design for Thermowell Installation: Bare stem. 8. Connector: 1-1/4 inches (32 mm), with ASME B1.1 screw threads. 9. Accuracy: Plus or minus 1 percent of scale range or one scale division, to a maximum of 1.5 percent of scale range. 2.2 DUCT-THERMOMETER MOUNTING BRACKETS A. Description: Flanged bracket with screw holes, for attachment to air duct and made to hold thermometer stem. 2.3 THERMOWELLS A. Thermowells: 1. Standard: ASME B Description: Pressure-tight, socket-type fitting made for insertion in piping tee fitting. 3. Material for Use with Steel Piping: CSA. 4. Type: Stepped shank unless straight or tapered shank is indicated. 5. External Threads: NPS 1/2, NPS 3/4, or NPS 1, (DN 15, DN 20, or NPS 25,) ASME B pipe threads. 6. Internal Threads: 1/2, 3/4, and 1 inch (13, 19, and 25 mm), with ASME B1.1 screw threads. 7. Bore: Diameter required to match thermometer bulb or stem. 8. Insertion Length: Length required to match thermometer bulb or stem. 9. Lagging Extension: Include on thermowells for insulated piping and tubing. 10. Bushings: For converting size of thermowell's internal screw thread to size of thermometer connection. B. Heat-Transfer Medium: Mixture of graphite and glycerin. 2.4 DIAL-TYPE PRESSURE GAGES A. Direct-Mounted, Metal-Case, Dial-Type Pressure Gages: 1. Standard: ASME B Case: Sealed type(s); cast aluminum or drawn steel; 4-1/2-inch (114-mm) nominal diameter. 3. Pressure-Element Assembly: Bourdon tube unless otherwise indicated. METERS AND GAGES FOR HVAC PIPING

7 4. Pressure Connection: Brass, with NPS 1/4 (DN 8), ASME B pipe threads and bottom-outlet type unless back-outlet type is indicated. 5. Movement: Mechanical, with link to pressure element and connection to pointer. 6. Dial: Nonreflective aluminum with permanently etched scale markings graduated in psi (kpa). 7. Pointer: Dark-colored metal. 8. Window: Glass. 9. Ring: Metal. 10. Accuracy: Grade A, plus or minus 1 percent of middle half of scale range. B. Remote-Mounted, Metal-Case, Dial-Type Pressure Gages: 1. Standard: ASME B Case: Sealed type; cast aluminum or drawn steel; 4-1/2-inch (114-mm) nominal diameter with back flange and holes for panel mounting. 3. Pressure-Element Assembly: Bourdon tube unless otherwise indicated. 4. Pressure Connection: Brass, with NPS 1/4 (DN 8), ASME B pipe threads and bottom-outlet type unless back-outlet type is indicated. 5. Movement: Mechanical, with link to pressure element and connection to pointer. 6. Dial: Nonreflective aluminum with permanently etched scale markings graduated in psi (kpa). 7. Pointer: Dark-colored metal. 8. Window: Glass. 9. Ring: Metal. 10. Accuracy: Grade A, plus or minus 1 percent of middle half of scale range. 2.5 GAGE ATTACHMENTS A. Snubbers: ASME B40.100, brass; with NPS 1/4 (DN 8), ASME B pipe threads and porous-metal-type surge-dampening device. Include extension for use on insulated piping. B. Siphons: Loop-shaped section of steel pipe with NPS 1/4 (DN 8) pipe threads. C. Valves: Brass ball, with NPS 1/4 (DN 8), ASME B pipe threads. 2.6 FLOWMETERS A. Pitot-Tube Flowmeters: 1. Description: Flowmeter with sensor and indicator. 2. Flow Range: Sensor and indicator shall cover operating range of equipment or system served. 3. Sensor: Insertion type; for inserting probe in piping and measuring flow directly in gallons per minute (liters per second). a. Design: Differential-pressure-type measurement for water. b. Construction: Stainless-steel probe of length to span inside of pipe, with integral transmitter and direct-reading scale. c. Minimum Pressure Rating: 150 psig (1035 kpa). d. Minimum Temperature Rating: 250 deg F (121 deg C). METERS AND GAGES FOR HVAC PIPING

8 4. Indicator: Hand-held meter; either an integral part of sensor or a separate meter. 5. Integral Transformer: For low-voltage power connection. 6. Accuracy: Plus or minus 3 percent. 7. Display: Shows rate of flow. 8. Operating Instructions: Include complete instructions with each flowmeter. PART 3 - EXECUTION 3.1 INSTALLATION A. Install thermowells with socket extending a minimum of 2 inches (51 mm) into fluid to center of pipe and in vertical position in piping tees. B. Install thermowells of sizes required to match thermometer connectors. Include bushings if required to match sizes. C. Install thermowells with extension on insulated piping. D. Fill thermowells with heat-transfer medium. E. Install direct-mounted thermometers in thermowells and adjust vertical and tilted positions. F. Install remote-mounted thermometer bulbs in thermowells and install cases on panels; connect cases with tubing and support tubing to prevent kinks. Use minimum tubing length. G. Install duct-thermometer mounting brackets in walls of ducts. Attach to duct with screws. H. Install direct-mounted pressure gages in piping tees with pressure gage located on pipe at the most readable position. I. Install remote-mounted pressure gages on panel. J. Install valve and snubber in piping for each pressure gage for fluids (except steam). K. Install valve and syphon fitting in piping for each pressure gage for steam. L. Install test plugs in piping tees. M. Install flow indicators in piping systems in accessible positions for easy viewing. N. Assemble and install connections, tubing, and accessories between flow-measuring elements and flowmeters according to manufacturer's written instructions. O. Install flowmeter elements in accessible positions in piping systems. P. Install wafer-orifice flowmeter elements between pipe flanges. Q. Install differential-pressure-type flowmeter elements, with at least minimum straight lengths of pipe, upstream and downstream from element according to manufacturer's written instructions. METERS AND GAGES FOR HVAC PIPING

9 R. Install permanent indicators on walls or brackets in accessible and readable positions. S. Install connection fittings in accessible locations for attachment to portable indicators. T. Mount thermal-energy meters on wall if accessible; if not, provide brackets to support meters. U. Install thermometers in the following locations: 1. Inlet and outlet of each hydronic zone. 2. Inlet and outlet of each hydronic boiler. 3. Inlet and outlet of each hydronic coil in air-handling units. 4. Two inlets and two outlets of each hydronic heat exchanger. 5. Inlet and outlet of each thermal-storage tank. 6. Outside-, return-, supply-, and mixed-air ducts. V. Install pressure gages in the following locations: 1. Discharge of each pressure-reducing valve. 2. Inlet and outlet of each chiller chilled-water and condenser-water connection. 3. Suction and discharge of each pump. 3.2 CONNECTIONS A. Install meters and gages adjacent to machines and equipment to allow space for service and maintenance of meters, gages, machines, and equipment. B. Connect flowmeter-system elements to meters. C. Connect flowmeter transmitters to meters. D. Connect thermal-energy meter transmitters to meters. 3.3 ADJUSTING A. After installation, calibrate meters according to manufacturer's written instructions. B. Adjust faces of meters and gages to proper angle for best visibility. 3.4 THERMOMETER SCHEDULE A. Thermometers at inlet and outlet of each hydronic zone shall be the following: 1. Industrial-style, liquid-in-glass type. B. Thermometers at inlet and outlet of each hydronic boiler shall be the following: 1. Industrial-style, liquid-in-glass type. C. Thermometers at inlet and outlet of each hydronic coil in air-handling units and built-up central systems shall be the following: METERS AND GAGES FOR HVAC PIPING

10 1. Industrial-style, liquid-in-glass type. D. Thermometers at inlets and outlets of each hydronic heat exchanger shall be the following: 1. Industrial-style, liquid-in-glass type. E. Thermometers at inlet and outlet of each hydronic heat-recovery unit shall be the following: 1. Industrial-style, liquid-in-glass type. F. Thermometers at inlet and outlet of each thermal-storage tank shall be the following: 1. Industrial-style, liquid-in-glass type. G. Thermometers at outside-, return-, supply-, and mixed-air ducts shall be the following: 1. Industrial-style, liquid-in-glass type. H. Thermometer stems shall be of length to match thermowell insertion length. 3.5 THERMOMETER SCALE-RANGE SCHEDULE A. Scale Range for Heating, Hot-Water Piping: 0 to 250 deg F (0 to 150 deg C). B. Scale Range for Air Ducts: Minus 40 to plus 160 deg F (Minus 40 to plus 100 deg C). 3.6 PRESSURE-GAGE SCHEDULE A. Pressure gages at discharge of each pressure-reducing valve shall be the following: 1. Sealed, direct-mounted, metal case. B. Pressure gages at suction and discharge of each pump shall be the following: 1. Sealed, direct-mounted, metal case. 3.7 PRESSURE-GAGE SCALE-RANGE SCHEDULE A. Scale Range for Heating, Hot-Water Piping: 0 to 160 psi (0 to 1100 kpa). 3.8 FLOWMETER SCHEDULE A. Flowmeters for Heating, Hot-Water Piping: Pitot-tube type. END OF SECTION METERS AND GAGES FOR HVAC PIPING

11 SECTION GLOBE VALVES FOR HVAC PIPING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Bronze globe valves. 2. Iron globe valves. 1.2 ACTION SUBMITTALS A. Product Data: For each type of valve. PART 2 - PRODUCTS 2.1 GENERAL REQUIREMENTS FOR VALVES A. Source Limitations for Valves: Obtain each type of valve from single source from single manufacturer. B. ASME Compliance: 1. ASME B for threads for threaded-end valves. 2. ASME B16.1 for flanges on iron valves. 3. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria. 4. ASME B16.18 for solder-joint connections. 5. ASME B31.1 for power piping valves. 6. ASME B31.9 for building services piping valves. C. Refer to HVAC valve schedule articles for applications of valves. D. Valve Pressure-Temperature Ratings: Not less than indicated and as required for system pressures and temperatures. E. Valve Sizes: Same as upstream piping unless otherwise indicated. F. Valves in Insulated Piping: With 2-inch (50-mm) stem extensions. 2.2 BRONZE GLOBE VALVES A. Bronze Globe Valves, Class 125: 1. Description: GLOBE VALVES FOR HVAC PIPING

12 a. Standard: MSS SP-80, Type 1. b. CWP Rating: 200 psig (1380 kpa). c. Body Material: ASTM B 62, bronze with integral seat and screw-in bonnet. d. Ends: Threaded or solder joint. e. Stem and Disc: PTFE. f. Packing: Asbestos free. g. Handwheel: Malleable iron. 2.3 IRON GLOBE VALVES A. Iron Globe Valves, Class 125: 1. Description: a. Standard: MSS SP-85, Type I. b. CWP Rating: 200 psig (1380 kpa). c. Body Material: ASTM A 126, gray iron with bolted bonnet. d. Ends: Flanged. e. Trim: Bronze. f. Packing and Gasket: Asbestos free. g. Operator: Handwheel or chainwheel. PART 3 - EXECUTION 3.1 VALVE INSTALLATION A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown. B. Locate valves for easy access and provide separate support where necessary. C. Install valves in horizontal piping with stem at or above center of pipe. D. Install valves in position to allow full stem movement. 3.2 ADJUSTING A. Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs. 3.3 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS A. If valve applications are not indicated, use the following: 1. Throttling Service except Steam: Globe valves. 2. Throttling Service, Steam: Globe valves. GLOBE VALVES FOR HVAC PIPING

13 B. If valves with specified CWP ratings are unavailable, the same types of valves with higher CWP ratings may be substituted. C. Select valves with the following end connections: 1. For Steel Piping, NPS 2 (DN 50) and Smaller: Threaded ends. 2. For Steel Piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends except where threaded valve-end option is indicated in valve schedules. 3.4 HEATING-WATER VALVE SCHEDULE A. Pipe NPS 2 (DN 50) and Smaller: Bronze globe valves, Class 125, with PTFE disc, and threaded ends. B. Pipe NPS 2-1/2 (DN 65) and Larger: Iron globe valves, Class 125, with flanged ends. END OF SECTION GLOBE VALVES FOR HVAC PIPING

14 SECTION BALL VALVES FOR HVAC PIPING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Brass ball valves. 2. Bronze ball valves. 1.2 ACTION SUBMITTALS A. Product Data: For each type of valve. PART 2 - PRODUCTS 2.1 GENERAL REQUIREMENTS FOR VALVES A. Source Limitations for Valves: Obtain each type of valve from single source from single manufacturer. B. ASME Compliance: 1. ASME B for threads for threaded-end valves. 2. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria. 3. ASME B16.18 for solder-joint connections. 4. ASME B31.1 for power piping valves. 5. ASME B31.9 for building services piping valves. C. Bronze valves shall be made with dezincification-resistant materials. Bronze valves made with copper alloy (brass) containing more than 15 percent zinc are not permitted. D. Refer to HVAC valve schedule articles for applications of valves. E. Valve Pressure-Temperature Ratings: Not less than indicated and as required for system pressures and temperatures. F. Valve Sizes: Same as upstream piping unless otherwise indicated. G. Valve Actuator Types: 1. Gear Actuator: For quarter-turn valves NPS 4 (DN 100) and larger. 2. Handlever: For quarter-turn valves smaller than NPS 4 (DN 100). BALL VALVES FOR HVAC PIPING

15 H. Valves in Insulated Piping: 1. Include 2-inch (50-mm) stem extensions. 2. Extended operating handle of nonthermal-conductive material, and protective sleeves that allow operation of valves without breaking the vapor seals or disturbing insulation. 3. Memory stops that are fully adjustable after insulation is applied. I. Valve Bypass and Drain Connections: MSS SP BRASS BALL VALVES A. Brass Ball Valves, One Piece: 1. Description: a. Standard: MSS SP-110. b. CWP Rating: 400 psig (2760 kpa). c. Body Design: One piece. d. Body Material: Forged brass. e. Ends: Threaded. f. Seats: PTFE. g. Stem: Brass. h. Ball: Chrome-plated brass. i. Port: Reduced. B. Brass Ball Valves, Two-Piece with Full Port and Brass Trim, Press Ends: 1. Description: a. Standard: MSS SP-110. b. CWP Rating: 600 psig (4140 kpa). c. Body Design: Two piece. d. Body Material: Forged brass. e. Ends: Press. f. Seats: PTFE or RPTFE. g. Stem: Brass. h. Ball: Chrome-plated brass. i. Port: Full. j. O-Ring Seal: Buna-N or EPDM. 2.3 BRONZE BALL VALVES A. Bronze Ball Valves, One-Piece with Bronze Trim: 1. Description: a. Standard: MSS SP-110. b. CWP Rating: 400 psig (2760 kpa). c. Body Design: One piece. d. Body Material: Bronze. e. Ends: Threaded. f. Seats: PTFE. BALL VALVES FOR HVAC PIPING

16 g. Stem: Bronze. h. Ball: Chrome-plated brass. i. Port: Reduced. B. Bronze Ball Valves, Two-Piece with Full Port and Bronze or Brass Trim, Threaded Ends: 1. Description: a. Standard: MSS SP-110. b. SWP Rating: 150 psig (1035 kpa). c. CWP Rating: 600 psig (4140 kpa). d. Body Design: Two piece. e. Body Material: Bronze. f. Ends: Threaded. g. Seats: PTFE. h. Stem: Bronze. i. Ball: Chrome-plated brass. j. Port: Full. PART 3 - EXECUTION 3.1 VALVE INSTALLATION A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown. B. Locate valves for easy access and provide separate support where necessary. C. Install valves in horizontal piping with stem at or above center of pipe. D. Install valves in position to allow full stem movement. 3.2 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS A. If valves with specified SWP classes or CWP ratings are unavailable, the same types of valves with higher SWP classes or CWP ratings may be substituted. B. Select valves with the following end connections: 1. For Steel Piping, NPS 2 (DN 50) and Smaller: Threaded ends. 3.3 HEATING-WATER VALVE SCHEDULE A. Pipe NPS 2 (DN 50) and Smaller: Brass or bronze ball valves, one piece, with brass trim, and full port. END OF SECTION BALL VALVES FOR HVAC PIPING

17 SECTION CHECK VALVES FOR HVAC PIPING PART 1 - GENERAL 1.1 SUMMARY A. Section Includes: 1. Bronze lift check valves. 2. Bronze swing check valves. 3. Iron swing check valves. 1.2 ACTION SUBMITTALS A. Product Data: For each type of valve. PART 2 - PRODUCTS 2.1 GENERAL REQUIREMENTS FOR VALVES A. Source Limitations for Valves: Obtain each type of valve from single source from single manufacturer. B. ASME Compliance: 1. ASME B for threads for threaded-end valves. 2. ASME B16.1 for flanges on iron valves. 3. ASME B16.10 and ASME B16.34 for ferrous valve dimensions and design criteria. 4. ASME B16.18 for solder joint. 5. ASME B31.1 for power piping valves. 6. ASME B31.9 for building services piping valves. C. Bronze valves shall be made with dezincification-resistant materials. Bronze valves made with copper alloy (brass) containing more than 15 percent zinc are not permitted. D. Valve Pressure-Temperature Ratings: Not less than indicated and as required for system pressures and temperatures. E. Valve Sizes: Same as upstream piping unless otherwise indicated. F. Valve Bypass and Drain Connections: MSS SP-45. CHECK VALVES FOR HVAC PIPING

18 2.2 BRONZE SWING CHECK VALVES A. Bronze Swing Check Valves with Bronze Disc, Class 125: 1. Description: a. Standard: MSS SP-80, Type 3. b. CWP Rating: 200 psig (1380 kpa). c. Body Design: Horizontal flow. d. Body Material: ASTM B 62, bronze. e. Ends: Threaded. f. Disc: Bronze. B. Bronze Swing Check Valves with Nonmetallic Disc, Class 125: 1. Description: a. Standard: MSS SP-80, Type 4. b. CWP Rating: 200 psig (1380 kpa). c. Body Design: Horizontal flow. d. Body Material: ASTM B 62, bronze. e. Ends: Threaded. f. Disc: PTFE. 2.3 IRON SWING CHECK VALVES A. Iron Swing Check Valves with Metal Seats, Class 125: 1. Description: a. Standard: MSS SP-71, Type I. b. NPS 2-1/2 to NPS 12 (DN 65 to DN 300), CWP Rating: 200 psig (1380 kpa). c. Body Design: Clear or full waterway. d. Body Material: ASTM A 126, gray iron with bolted bonnet. e. Ends: Flanged. f. Trim: Bronze. g. Gasket: Asbestos free. B. Iron Swing Check Valves with Nonmetallic-to-Metal Seats, Class 125: 1. Description: a. Standard: MSS SP-71, Type I. b. NPS 2-1/2 to NPS 12 (DN 65 to DN 300), CWP Rating: 200 psig (1380 kpa). c. Body Design: Clear or full waterway. d. Body Material: ASTM A 126, gray iron with bolted bonnet. e. Ends: Flanged. f. Trim: Composition. g. Seat Ring: Bronze. h. Disc Holder: Bronze. i. Disc: PTFE. j. Gasket: Asbestos free. CHECK VALVES FOR HVAC PIPING

19 2.4 IRON SWING CHECK VALVES WITH CLOSURE CONTROL A. Iron Swing Check Valves with Lever- and Spring-Closure Control, Class 125: 1. Description: a. Standard: MSS SP-71, Type I. b. NPS 2-1/2 to NPS 12 (DN 65 to DN 300), CWP Rating: 200 psig (1380 kpa). c. Body Design: Clear or full waterway. d. Body Material: ASTM A 126, gray iron with bolted bonnet. e. Ends: Flanged. f. Trim: Bronze. g. Gasket: Asbestos free. h. Closure Control: Factory-installed, exterior lever and spring. B. Iron Swing Check Valves with Lever and Weight-Closure Control, Class 125: 1. Description: a. Standard: MSS SP-71, Type I. b. NPS 2-1/2 to NPS 12 (DN 65 to DN 300), CWP Rating: 200 psig (1380 kpa). c. Body Design: Clear or full waterway. d. Body Material: ASTM A 126, gray iron with bolted bonnet. e. Ends: Flanged. f. Trim: Bronze. g. Gasket: Asbestos free. h. Closure Control: Factory-installed, exterior lever and weight. PART 3 - EXECUTION 3.1 VALVE INSTALLATION A. Install valves with unions or flanges at each piece of equipment arranged to allow service, maintenance, and equipment removal without system shutdown. B. Locate valves for easy access and provide separate support where necessary. C. Install valves in horizontal piping with stem at or above center of pipe. D. Install valves in position to allow full stem movement. E. Install swing check valves for proper direction of flow in horizontal position with hinge pin level. 3.2 ADJUSTING A. Adjust or replace valve packing after piping systems have been tested and put into service but before final adjusting and balancing. Replace valves if persistent leaking occurs. CHECK VALVES FOR HVAC PIPING

20 3.3 GENERAL REQUIREMENTS FOR VALVE APPLICATIONS A. If valve applications are not indicated, use the following: 1. Pump-Discharge Check Valves: a. NPS 2 (DN 50) and Smaller: Bronze swing check valves with bronze or nonmetallic disc. b. NPS 2-1/2 (DN 65) and Larger: Iron swing check valves with lever and weight or with spring; metal or resilient-seat check valves. B. If valves with specified SWP classes or CWP ratings are unavailable, the same types of valves with higher SWP classes or CWP ratings may be substituted. C. Select valves, except wafer types, with the following end connections: 1. For Steel Piping, NPS 2 (DN 50) and Smaller: Threaded ends. 2. For Steel Piping, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): Flanged ends except where threaded valve-end option is indicated in valve schedules. 3.4 HEATING-WATER VALVE SCHEDULE A. Pipe NPS 2 (DN 50) and Smaller: 1. Bronze Valves: May be provided with solder-joint ends instead of threaded ends. 2. Bronze swing check valves with nonmetallic disc, Class 125. B. Pipe NPS 2-1/2 (DN 65) and Larger: 1. Iron Valves, NPS 2-1/2 to NPS 4 (DN 65 to DN 100): May be provided with threaded ends instead of flanged ends. 2. NPS 2-1/2 to NPS 12 (DN 65 to DN 300): Iron swing check valves with lever and weight-closure control, Class Iron swing check valves with metal seats, Class 125. END OF SECTION CHECK VALVES FOR HVAC PIPING

21 SECTION HVAC EQUIPMENT INSULATION PART 1 - GENERAL 1.1 SUMMARY A. Section includes insulating the following HVAC equipment that is not factory insulated: 1. Heat exchangers. 2. Heating, hot-water pumps. 3. Expansion/compression tanks. 4. Air separators. B. Related Sections: 1. Section "HVAC Piping Insulation." 1.2 ACTION SUBMITTALS A. Product Data: For each type of product indicated. B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work. 1. Detail application of protective shields, saddles, and inserts at hangers for each type of insulation and hanger. 2. Detail attachment and covering of heat tracing inside insulation. 3. Detail removable insulation at equipment connections. 4. Detail application of field-applied jackets. 5. Detail application at linkages of control devices. 6. Detail field application for each equipment type. 1.3 INFORMATIONAL SUBMITTALS A. Field quality-control reports. 1.4 QUALITY ASSURANCE A. Surface-Burning Characteristics: For insulation and related materials, as determined by testing identical products according to ASTM E 84, by a testing agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing agency. 1. Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less. 2. Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke-developed index of 150 or less. HVAC EQUIPMENT INSULATION

22 PART 2 - PRODUCTS 2.1 INSULATION MATERIALS A. Products shall not contain asbestos, lead, mercury, or mercury compounds. B. Products that come in contact with stainless steel shall have a leachable chloride content of less than 50 ppm when tested according to ASTM C 871. C. Insulation materials for use on austenitic stainless steel shall be qualified as acceptable according to ASTM C 795. D. Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing process. E. Cellular Glass: Inorganic, incombustible, foamed or cellulated glass with annealed, rigid, hermetically sealed cells. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. 1. Block Insulation: ASTM C 552, Type I. 2. Special-Shaped Insulation: ASTM C 552, Type III. 3. Board Insulation: ASTM C 552, Type IV. 4. Factory fabricate shapes according to ASTM C 450 and ASTM C 585. F. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTM C 534, Type I for tubular materials and Type II for sheet materials. G. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 553, Type II and ASTM C 1290, Type II with factory-applied vinyl jacket. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. H. High-Temperature, Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 553, Type V, without factory-applied jacket. I. Polyolefin: Unicellular, polyethylene thermal plastic insulation. Comply with ASTM C 534 or ASTM C 1427, Type I, Grade 1 for tubular materials and Type II, Grade 1 for sheet materials. 2.2 INSULATING CEMENTS A. Mineral-Fiber, Hydraulic-Setting Insulating and Finishing Cement: Comply with ASTM C ADHESIVES A. Materials shall be compatible with insulation materials, jackets, and substrates and for bonding insulation to itself and to surfaces to be insulated unless otherwise indicated. B. PVC Jacket Adhesive: Compatible with PVC jacket. HVAC EQUIPMENT INSULATION

23 2.4 MASTICS A. Materials shall be compatible with insulation materials, jackets, and substrates; comply with MIL-PRF-19565C, Type II. B. Vapor-Barrier Mastic: Water based; suitable for indoor and outdoor use on below ambient services. 1. Water-Vapor Permeance: ASTM E 96/E 96M, Procedure B, perm (0.009 metric perm) at 43-mil (1.09-mm) dry film thickness. 2. Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29 to plus 82 deg C). 3. Solids Content: ASTM D 1644, 58 percent by volume and 70 percent by weight. 4. Color: White. C. Breather Mastic: Water based; suitable for indoor and outdoor use on above ambient services. 1. Water-Vapor Permeance: ASTM F 1249, 1.8 perms (1.2 metric perms) at inch (1.6-mm) dry film thickness. 2. Service Temperature Range: Minus 20 to plus 180 deg F (Minus 29 to plus 82 deg C). 3. Solids Content: 60 percent by volume and 66 percent by weight. 4. Color: White. 2.5 SEALANTS A. Joint Sealants: 1. Materials shall be compatible with insulation materials, jackets, and substrates. 2. Permanently flexible, elastomeric sealant. 3. Service Temperature Range: Minus 100 to plus 300 deg F (Minus 73 to plus 149 deg C). 4. Color: White or gray. 2.6 FIELD-APPLIED FABRIC-REINFORCING MESH A. Woven Polyester Fabric: Approximately 1 oz./sq. yd. (34 g/sq. m) with a thread count of 10 strands by 10 strands/sq. in. (4 strands by 4 strands/sq. mm), in a Leno weave, for equipment. 2.7 FIELD-APPLIED JACKETS A. PVC Jacket: High-impact-resistant, UV-resistant PVC complying with ASTM D 1784, Class C; thickness as scheduled; roll stock ready for shop or field cutting and forming. Thickness is indicated in field-applied jacket schedules. 1. Adhesive: As recommended by jacket material manufacturer. 2. Color: Color-code jackets based on system. Color as selected by Architect. 3. Factory-fabricated tank heads and tank side panels. 2.8 TAPES A. PVC Tape: White vapor-retarder tape matching field-applied PVC jacket with acrylic adhesive; suitable for indoor and outdoor applications. 1. Width: 2 inches (50 mm). HVAC EQUIPMENT INSULATION

24 2. Thickness: 6 mils (0.15 mm). 3. Adhesion: 64 ounces force/inch (0.7 N/mm) in width. 4. Elongation: 500 percent. 5. Tensile Strength: 18 lbf/inch (3.3 N/mm) in width. 2.9 SECUREMENTS A. Insulation Pins and Hangers: 1. Metal, Adhesively Attached, Perforated-Base Insulation Hangers: Baseplate welded to projecting spindle that is capable of holding insulation, of thickness indicated, securely in position indicated when self-locking washer is in place. a. Baseplate: Perforated, galvanized carbon-steel sheet, inch (0.76 mm) thick by 2 inches (50 mm) square. b. Spindle: Copper- or zinc-coated, low-carbon steel, fully annealed, inch- (2.6-mm-) diameter shank, length to suit depth of insulation indicated. c. Adhesive: Recommended by hanger manufacturer. Product with demonstrated capability to bond insulation hanger securely to substrates indicated without damaging insulation, hangers, and substrates. B. Staples: Outward-clinching insulation staples, nominal 3/4-inch- (19-mm-) wide, stainless steel or Monel. C. Wire: inch (1.6-mm) soft-annealed, galvanized steel CORNER ANGLES A. PVC Corner Angles: 30 mils (0.8 mm) thick, minimum 1 by 1 inch (25 by 25 mm), PVC according to ASTM D 1784, Class C. White or color-coded to match adjacent surface. PART 3 - EXECUTION 3.1 PREPARATION A. Surface Preparation: Clean and dry surfaces to receive insulation. Remove materials that will adversely affect insulation application. B. Coordinate insulation installation with the trade installing heat tracing. Comply with requirements for heat tracing that apply to insulation. C. Mix insulating cements with clean potable water; if insulating cements are to be in contact with stainless-steel surfaces, use demineralized water. HVAC EQUIPMENT INSULATION

25 3.2 GENERAL INSTALLATION REQUIREMENTS A. Install insulation materials, accessories, and finishes with smooth, straight, and even surfaces; free of voids throughout the length of equipment. B. Install insulation materials, forms, vapor barriers or retarders, jackets, and thicknesses required for each item of equipment as specified in insulation system schedules. C. Install accessories compatible with insulation materials and suitable for the service. Install accessories that do not corrode, soften, or otherwise attack insulation or jacket in either wet or dry state. D. Install insulation with longitudinal seams at top and bottom of horizontal runs. E. Install multiple layers of insulation with longitudinal and end seams staggered. F. Keep insulation materials dry during application and finishing. G. Install insulation with tight longitudinal seams and end joints. Bond seams and joints with adhesive recommended by insulation material manufacturer. H. Install insulation with least number of joints practical. I. Where vapor barrier is indicated, seal joints, seams, and penetrations in insulation at hangers, supports, anchors, and other projections with vapor-barrier mastic. 1. Install insulation continuously through hangers and around anchor attachments. 2. For insulation application where vapor barriers are indicated, extend insulation on anchor legs from point of attachment to supported item to point of attachment to structure. Taper and seal ends at attachment to structure with vapor-barrier mastic. 3. Install insert materials and install insulation to tightly join the insert. Seal insulation to insulation inserts with adhesive or sealing compound recommended by insulation material manufacturer. 4. Cover inserts with jacket material matching adjacent insulation. Install shields over jacket, arranged to protect jacket from tear or puncture by hanger, support, and shield. J. Apply adhesives, mastics, and sealants at manufacturer's recommended coverage rate and wet and dry film thicknesses. K. Install insulation with factory-applied jackets as follows: 1. Draw jacket tight and smooth. 2. Cover circumferential joints with 3-inch- (75-mm-) wide strips, of same material as insulation jacket. Secure strips with adhesive and outward clinching staples along both edges of strip, spaced 4 inches (100 mm) o.c. 3. Overlap jacket longitudinal seams at least 1-1/2 inches (38 mm). Clean and dry surface to receive self-sealing lap. Staple laps with outward clinching staples along edge at 2 inches (50 mm) o.c. a. For below ambient services, apply vapor-barrier mastic over staples. HVAC EQUIPMENT INSULATION

26 4. Cover joints and seams with tape, according to insulation material manufacturer's written instructions, to maintain vapor seal. 5. Where vapor barriers are indicated, apply vapor-barrier mastic on seams and joints. L. Cut insulation in a manner to avoid compressing insulation more than 75 percent of its nominal thickness. M. Finish installation with systems at operating conditions. Repair joint separations and cracking due to thermal movement. N. Repair damaged insulation facings by applying same facing material over damaged areas. Extend patches at least 4 inches (100 mm) beyond damaged areas. Adhere, staple, and seal patches similar to butt joints. O. For above ambient services, do not install insulation to the following: 1. Vibration-control devices. 2. Testing agency labels and stamps. 3. Nameplates and data plates. 4. Manholes. 5. Handholes. 6. Cleanouts. 3.3 INSTALLATION OF EQUIPMENT, TANK, AND VESSEL INSULATION A. Mineral-Fiber, Pipe and Tank Insulation Installation for Tanks and Vessels: Secure insulation with adhesive and anchor pins and speed washers. 1. Apply adhesives according to manufacturer's recommended coverage rates per unit area, for 100 percent coverage of tank and vessel surfaces. 2. Groove and score insulation materials to fit as closely as possible to equipment, including contours. Bevel insulation edges for cylindrical surfaces for tight joints. Stagger end joints. 3. Protect exposed corners with secured corner angles. 4. Install adhesively attached or self-sticking insulation hangers and speed washers on sides of tanks and vessels as follows: a. Do not weld anchor pins to ASME-labeled pressure vessels. b. Select insulation hangers and adhesive that are compatible with service temperature and with substrate. c. On tanks and vessels, maximum anchor-pin spacing is 3 inches (75 mm) from insulation end joints, and 16 inches (400 mm) o.c. in both directions. d. Do not overcompress insulation during installation. e. Cut and miter insulation segments to fit curved sides and domed heads of tanks and vessels. f. Impale insulation over anchor pins and attach speed washers. g. Cut excess portion of pins extending beyond speed washers or bend parallel with insulation surface. Cover exposed pins and washers with tape matching insulation facing. HVAC EQUIPMENT INSULATION

27 5. Secure each layer of insulation with stainless-steel or aluminum bands. Select band material compatible with insulation materials. 6. Where insulation hangers on equipment and vessels are not permitted or practical and where insulation support rings are not provided, install a girdle network for securing insulation. Stretch prestressed aircraft cable around the diameter of vessel and make taut with clamps, turnbuckles, or breather springs. Place one circumferential girdle around equipment approximately 6 inches (150 mm) from each end. Install wire or cable between two circumferential girdles 12 inches (300 mm) o.c. Install a wire ring around each end and around outer periphery of center openings, and stretch prestressed aircraft cable radially from the wire ring to nearest circumferential girdle. Install additional circumferential girdles along the body of equipment or tank at a minimum spacing of 48 inches (1200 mm) o.c. Use this network for securing insulation with tie wire or bands. 7. Stagger joints between insulation layers at least 3 inches (75 mm). 8. Install insulation in removable segments on equipment access doors, manholes, handholes, and other elements that require frequent removal for service and inspection. 9. Bevel and seal insulation ends around manholes, handholes, ASME stamps, and nameplates. 10. For equipment with surface temperatures below ambient, apply mastic to open ends, joints, seams, breaks, and punctures in insulation. B. Flexible Elastomeric Thermal Insulation Installation for Tanks and Vessels: Install insulation over entire surface of tanks and vessels. 1. Apply 100 percent coverage of adhesive to surface with manufacturer's recommended adhesive. 2. Seal longitudinal seams and end joints. C. Insulation Installation on Pumps: 1. Fabricate metal boxes lined with insulation. Fit boxes around pumps and coincide box joints with splits in pump casings. Fabricate joints with outward bolted flanges. Bolt flanges on 6-inch (150-mm) centers, starting at corners. Install 3/8-inch- (10-mm-) diameter fasteners with wing nuts. Alternatively, secure the box sections together using a latching mechanism. 2. Fabricate boxes from galvanized steel, at least inch (1.6 mm) thick. 3. For below ambient services, install a vapor barrier at seams, joints, and penetrations. Seal between flanges with replaceable gasket material to form a vapor barrier. 3.4 FIELD-APPLIED JACKET INSTALLATION A. Where PVC jackets are indicated, install with 1-inch (25-mm) overlap at longitudinal seams and end joints; for horizontal applications, install with longitudinal seams along top and bottom of tanks and vessels. Seal with manufacturer's recommended adhesive. 1. Apply two continuous beads of adhesive to seams and joints, one bead under lap and the finish bead along seam and joint edge. HVAC EQUIPMENT INSULATION

28 3.5 FINISHES A. Color: Final color as selected by Architect. Vary first and second coats to allow visual inspection of the completed Work. B. Do not field paint aluminum or stainless-steel jackets. 3.6 FIELD QUALITY CONTROL A. Perform tests and inspections. B. Tests and Inspections: Inspect field-insulated equipment, randomly selected by Architect, by removing field-applied jacket and insulation in layers in reverse order of their installation. Extent of inspection shall be limited to one location(s) for each type of equipment defined in the "Equipment Insulation Schedule" Article. For large equipment, remove only a portion adequate to determine compliance. C. All insulation applications will be considered defective Work if sample inspection reveals noncompliance with requirements. 3.7 BREECHING INSULATION SCHEDULE A. Round, Exposed Breeching and Connector: High-temperature mineral-fiber blanket, 3 inches (75 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. B. Round, Concealed Breeching and Connector Insulation: High-temperature mineral-fiber blanket, 3 inches (75 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. 3.8 EQUIPMENT INSULATION SCHEDULE A. Insulation materials and thicknesses are identified below. If more than one material is listed for a type of equipment, selection from materials listed is Contractor's option. B. Insulate indoor and outdoor equipment that is not factory insulated. C. Heat-Exchanger (Water-to-Water for Heating Service) Insulation: Mineral-fiber pipe and tank, 2 inches (50 mm) thick. D. Heating-Hot-Water Pump Insulation: Mineral-Fiber Board: 2 inches (50 mm) thick and 3-lb/cu. ft. (48-kg/cu. m) nominal density. E. Heating-Hot-Water Expansion/Compression Tank Insulation: Mineral-Fiber Pipe and Tank: 1 inch (25 mm) thick. F. Heating-Hot-Water Air-Separator Insulation: Mineral-Fiber Pipe and Tank: 2 inches (50 mm) thick. HVAC EQUIPMENT INSULATION

29 3.9 INDOOR, FIELD-APPLIED JACKET SCHEDULE A. Install jacket over insulation material. For insulation with factory-applied jacket, install the field-applied jacket over the factory-applied jacket. B. If more than one material is listed, selection from materials listed is Contractor's option. C. Equipment, Concealed: 1. PVC, Color-Coded by System: 30 mils (0.8 mm) thick. D. Equipment, Exposed, up to 48 Inches (1200 mm) in Diameter or with Flat Surfaces up to 72 Inches (1800 mm): 1. PVC, Color-Coded by System: 30 mils (0.8 mm) thick. END OF SECTION HVAC EQUIPMENT INSULATION

30 SECTION HVAC PIPING INSULATION PART 1 - GENERAL 1.1 SUMMARY A. Section includes insulating the following HVAC piping systems: 1. Heating hot-water piping, indoors. B. Related Sections: 1. Section "HVAC Equipment Insulation." 1.2 ACTION SUBMITTALS A. Product Data: For each type of product indicated. B. Shop Drawings: Include plans, elevations, sections, details, and attachments to other work. 1. Detail application of protective shields, saddles, and inserts at hangers for each type of insulation and hanger. 2. Detail attachment and covering of heat tracing inside insulation. 3. Detail insulation application at pipe expansion joints for each type of insulation. 4. Detail insulation application at elbows, fittings, flanges, valves, and specialties for each type of insulation. 5. Detail removable insulation at piping specialties. 6. Detail application of field-applied jackets. 7. Detail application at linkages of control devices. 1.3 INFORMATIONAL SUBMITTALS A. Field quality-control reports. 1.4 QUALITY ASSURANCE A. Surface-Burning Characteristics: For insulation and related materials, as determined by testing identical products according to ASTM E 84, by a testing and inspecting agency acceptable to authorities having jurisdiction. Factory label insulation and jacket materials and adhesive, mastic, tapes, and cement material containers, with appropriate markings of applicable testing agency. 1. Insulation Installed Indoors: Flame-spread index of 25 or less, and smoke-developed index of 50 or less. 2. Insulation Installed Outdoors: Flame-spread index of 75 or less, and smoke-developed index of 150 or less. HVAC PIPING INSULATION

31 PART 2 - PRODUCTS 2.1 INSULATION MATERIALS A. Products shall not contain asbestos, lead, mercury, or mercury compounds. B. Products that come in contact with stainless steel shall have a leachable chloride content of less than 50 ppm when tested according to ASTM C 871. C. Insulation materials for use on austenitic stainless steel shall be qualified as acceptable according to ASTM C 795. D. Foam insulation materials shall not use CFC or HCFC blowing agents in the manufacturing process. E. Cellular Glass: Inorganic, incombustible, foamed or cellulated glass with annealed, rigid, hermetically sealed cells. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. 1. Block Insulation: ASTM C 552, Type I. 2. Special-Shaped Insulation: ASTM C 552, Type III. 3. Board Insulation: ASTM C 552, Type IV. 4. Preformed Pipe Insulation without Jacket: Comply with ASTM C 552, Type II, Class Preformed Pipe Insulation with Factory-Applied ASJ: Comply with ASTM C 552, Type II, Class Factory fabricate shapes according to ASTM C 450 and ASTM C 585. F. Flexible Elastomeric Insulation: Closed-cell, sponge- or expanded-rubber materials. Comply with ASTM C 534, Type I for tubular materials. G. Mineral-Fiber Blanket Insulation: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 1290, Type I. H. Mineral-Fiber, Preformed Pipe Insulation: 1. Type I, 850 deg F (454 deg C) Materials: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 547, Type I, Grade A, with factory-applied ASJ. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. 2. Type II, 1200 deg F (649 deg C) Materials: Mineral or glass fibers bonded with a thermosetting resin. Comply with ASTM C 547, Type II, Grade A, with factory-applied ASJ. Factory-applied jacket requirements are specified in "Factory-Applied Jackets" Article. I. Mineral-Fiber, Pipe Insulation Wicking System: Preformed pipe insulation complying with ASTM C 547, Type I, Grade A, with absorbent cloth factory-applied to the entire inside surface of preformed pipe insulation and extended through the longitudinal joint to outside surface of insulation under insulation jacket. Factory apply a white, polymer, vapor-retarder jacket with self-sealing adhesive tape seam and evaporation holes running continuously along the longitudinal seam, exposing the absorbent cloth. HVAC PIPING INSULATION