PermaStruct FRP Grating Technical Data Guide. Confidence with every step. PermaStruct

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1 PermaStruct FRP Grating Technical Data Guide Confidence with every step PermaStruct

2 Contents PermaStruct FRP What is PermaStruct FRP 3 What is PermaStruct FRP? Benefits PermaStruct Technical Data 4 PermaStruct Standard Mesh Grating 5 PermaStruct Mini Mesh Grating 6 Fibreglass-reinforced plastic (FRP) is a composite material made of a thermosetting plastic resin reinforced by fine fibres of glass along with the use of additives and is coonly referred to by the name of fibreglass. How is FRP used? High Strength Light Weight Dimensional Stability Corrosion Resistant Chemical Resistant PermaStruct Micro Mesh Grating 7 PermaStruct Light Solid Top 8 FRP is an iensely versatile material which combines lightweight with inherent strength to provide a resilient finished product, a variety of surface textures and a virtually unlimited colour range available. Electrical Resistant Low Tooling/Installation Cost Long Life PermaStruct Heavy Duty Solid Top 9 PermaStruct Grating Load and Deflection Tables 10 PermaStruct Solid Top Load and Deflection Tables 12 PermaStruct Fixing Clips 14 PermaStruct Product Specification 16 PermaStruct MSDS 17 By selecting the appropriate combination of fibreglass reinforcements, resins and processing techniques, the engineer can create a product or component to meet the most demanding of specifications. PermaStruct FRP Grating is far superior in performance and life cycle cost compared to traditional materials. 2 3

3 PermaStruct Technical Data PermaStruct Standard Mesh Grating PermaStruct FRP Material Properties Characteristics Unit Reference Tensile Strength 220 Mpa ASTM D Modulus of Elasticity 21 Gpa ASTM D Flexural Strength 280 Mpa ASTM D Compressive Strength 145 Mpa ASTM D PermaStruct Standard Mesh Grating is the ultimate industrial walking surface for a wide range of coercial applications. Featuring an anti-slip surface rated to the highest levels of slip resistance, it will not corrode and is far stronger, yet up to 60% lighter than traditional materials. Consisting of a mixture of fibreglass and resin, it can be made into one piece panels or custom made to fit the unique shape of a floor. Voltage Breakdown 18 K volts/ ASTM D149 Density kg/m3 (specific gravity) 2100 ISO 9001 Thickness Panel Size Hole Size Approx. Panel Weight kg Open Area Colours Slip Rating AS4663:2004 Thermal Expansion Factor 13 x 10-6 / C ISO 9001 Water Absorption Rate 0.15% / 0.45 x 24 hours ASTM D570 Yellow x x % R13 RAL 1003 Operating Temperature -100 C to +200 C ISO 9001 Yellow Green Grey x x % R13 RAL 1003 RAL 6010 Flaability Resistance Class 1, option of Class 0 ASTM E84 Weatherability Pass MOAT x x % R13 PermaStruct Resin Systems PermaStruct FRP Grating is available with a variety of resin systems to achieve maximum performance in coon industrial environments. Yellow Green Grey x x % R13 RAL 1003 Yellow Green x x % R13 RAL 1003 RAL 6010 RAL 6010 Resin Environment Fire Rating Availability Isophthalic For highly acidic environments ASTM E84<25 Stocked Green 50 HD 4010 x x % R13 RAL 6010 Fire Retardent Isophthalic For highly acidic environments where fire performance is also required. ASTM E84<25 Custom Please Note: All PermaStruct panel sizes may vary by +/- 3 due to manufacturing tolerances. Vinyl Ester For the most extreme corrosive environment ASTM E84<25 Select Items Stocked Fire Retardent Vinyl Ester For the most extreme corrosive environment where fire performance is also required. ASTM E84<25 Custom Phenolic For oil rigs, underground and any other environments where low smoke emission & toxicity is critical. ASTM E84<10 Custom 4 5

4 PermaStruct Mini Mesh Grating PermaStruct Micro Mesh Grating PermaStruct Mini Mesh Grating combines all the benefits of PermaStruct Standard Mesh Grating and features a smaller hole size. PermaStruct Mini Mesh Grating is perfect for boardwalk and marine applications. PermaStruct Micro Mesh Grating combines all the benefits of PermaStruct Standard Mesh Grating and features a smaller hole size. PermaStruct Micro Mesh Grating is perfect for boardwalk and marine applications. Thickness Panel Size Hole Size Approx. Panel Weight kg Open Area Colours Slip Rating AS4586:2013 Thickness Panel Size Hole Size Approx. Panel Weight kg Open Area Colours Slip Rating AS4586: x x % P4 Sand Grey x x % P4 RAL 1001 Sand Grey x x % P4 RAL x x % P x x % P4 Please Note: All PermaStruct panel sizes may vary by +/- 3 due to manufacturing tolerances. Sand Grey x x % P4 RAL 1001 Please Note: All PermaStruct panel sizes may vary by +/- 3 due to manufacturing tolerances. 6 7

5 PermaSlab Light Solid Top PermaSlab Heavy Duty Solid Top - Custom PermaSlab Light is a fibreglass structural flooring solution. One high strength fibreglass solid plate are bonded to each side of a fibreglass mesh core material. PermaSlab exhibits an incredible strength to weight ratio producing a composite flooring structure that is stiff and strong surface. PermaSlab Heavy Duty is a fibreglass structural flooring solution. Two high strength fibreglass solid plate are bonded to each side of a fibreglass mesh core material. PermaSlab exhibits an incredible strength to weight ratio producing a composite flooring structure that is stiff and strong surface. Thickness Panel Size Approx. Panel Weight kg Specification Colours Thickness Panel Size Approx. Panel Weight kg Specification Colours x Grating Core + 5 Fibreglass Plate (Top) x Grating Core + 3 Fibreglass Plate (Top) + 3 Fibreglass Plate (Bottom) x Grating Core + 5 Fibreglass Plate (Top) x Grating Core + 6 Fibreglass Plate (Top) x Grating Core + 5 Fibreglass Plate (Top) + 6 Fibreglass Plate (Bottom) 30 Grating Core x Grating Core + 5 Fibreglass Plate (Top) Yellow RAL x Fibreglass Plate (Top) + 6 Fibreglass Plate (Bottom) 38 Grating Core x Grating Core + 5 Fibreglass Plate (Top) Green RAL 6010 Grey x Fibreglass Plate (Top) + 6 Fibreglass Plate (Bottom) x Grating Core + 5 Fibreglass Plate (Top) x Grating Core + 6 Fibreglass Plate (Top) + 6 Fibreglass Plate (Bottom) 60 Grating Core x Fibreglass Plate (Top) Please Note: All PermaStruct panel sizes may vary by +/- 3 due to manufacturing tolerances x Grating Core + 12 Fibreglass Plate (Top) + 12 Fibreglass Plate (Bottom) Please Note: All PermaStruct panel sizes may vary by +/- 3 due to manufacturing tolerances. 8 9

6 PermaStruct Grating Load & Deflection Tables PermaStruct Standard Mesh Grating Load and Deflection Table Thickness () Mesh Size () Hole Size () kg/m2 Load Measurement x x 32 7 UDL Load for 1% Deflection (kg/m2) x x 32 7 Point Load for 1% Deflection x x UDL Load for 1% Deflection (kg/m2) x x Point Load for 1% Deflection x x UDL Load for 1% Deflection (kg/m2) x x Point Load for 1% Deflection x x UDL Load for 1% Deflection (kg/m2) x x Point Load for 1% Deflection x x UDL Load for 1% Deflection (kg/m2) x x Point Load for 1% Deflection HD 38 x x UDL Load for 1% Deflection (kg/m2) HD 38 x x Point Load for 1% Deflection x x UDL Load for 1% Deflection (kg/m2) x x Point Load for 1% Deflection PermaStruct Mini Mesh Grating Load and Deflection Table Thickness () Mesh Size () Hole Size () kg/m2 Load Measurement x 20 / 40 x x UDL Load for 1% Deflection (kg/m2) x 20 / 40 x x Point Load for 1% Deflection x 20 / 40 x x UDL Load for 1% Deflection (kg/m2) x 20 / 40 x x Point Load for 1% Deflection x 20 / 40 x x UDL Load for 1% Deflection (kg/m2) x 20 / 40 x x Point Load for 1% Deflection x 20 / 40 x x UDL Load for 1% Deflection (kg/m2) x 20 / 40 x x Point Load for 1% Deflection PermaStruct Micro Mesh Grating Load and Deflection Table Thickness () Mesh Size () Hole Size () kg/m2 Load Measurement x13 / 40x40 8x UDL Load for 1% Deflection (kg/m2) x13 / 40x40 8x Point Load for 1% Deflection x13 / 40x40 8x UDL Load for 1% Deflection (kg/m2) x13 / 40x40 8x Point Load for 1% Deflection

7 PermaSlab Solid Top Load & Deflection Tables PermaSlab Light Solid Top Load and Deflection Table Thickness () Panel Size () Specification kg/m2 Load Measurement x 1220 Solid Top 15 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 15 Point Load for 1% Deflection x 1220 Solid Top 19 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 19 Point Load for 1% Deflection x 1220 Solid Top 24 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 24 Point Load for 1% Deflection x 1220 Solid Top 26 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 26 Point Load for 1% Deflection x 1220 Solid Top 30 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 30 Point Load for 1% Deflection x 1220 Solid Top 34 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 34 Point Load for 1% Deflection x 1220 Solid Top 55 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top 55 Point Load for 1% Deflection PermaSlab Heavy Duty Solid Top Load and Deflection Table Thickness () Panel Size () Specification kg/m2 Load Measurement x 1220 Solid Top & Bottom 19 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 19 Point Load for 1% Deflection x 1220 Solid Top & Bottom 36 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 36 Point Load for 1% Deflection x 1220 Solid Top & Bottom 38.5 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 38.5 Point Load for 1% Deflection x 1220 Solid Top & Bottom 42 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 42 Point Load for 1% Deflection x 1220 Solid Top & Bottom 46 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 46 Point Load for 1% Deflection x 1220 Solid Top & Bottom 70 UDL Load for 1% Deflection (kg/m2) x 1220 Solid Top & Bottom 70 Point Load for 1% Deflection

8 15,25,38,50 MM GRATING - STANDARD MESH SQUARE RECESSED WASHER, DOMED WASHER OR M CLIP REQUIRED WITH J CLAMP PermaStruct Fixing Clips LARGE - STANDARD SMALL - MINI MESH PermaStruct M Clip PermaStruct L Clip Hole Diameter: 8 Part Numbers: IF MT 12 - Mini Mesh PERMASTRUCT SQUARE RECESSED WASHER IF MT Mesh IF MT - 25 Mesh 15,25,38,50 MM GRATING - STANDARD MESH IF MT Mesh 32X32 IF MT 50 HD - MM 50 Mesh HOLE Hole Diameter: 8 Part Number: IF LC - 15 Mesh PERMASTRUCT 15,25,38,50 MM PermaStruct J Clip PermaStruct Domed Washer Hole Diameter: 8 Hole Diameter: 6 / 8 PERMASTRUCT J CLAMP Part Number: 15,25,38,50 MM GRATING - STANDARD Part Number: MESH IF JC - Standard Mesh IF SD6 - Mini/Micro Mesh Square Recessed Washer, SQUARE RECESSED WASHER, DOMED IF SD8 WASHER - Standard Mesh OR M CLIP PERMASTRUCT Domed Washer or M Clip G CLAMP/ PANEL JOINER Required with J Clamp. REQUIRED WITH J CLAMP 15,25,38,50 MM GRATING AVAILABLE FOR STANDARD AND MINI MESH PERM LARG SMAL PERMASTRUCT L 15 MM GRATING - S SUITED FOR ROOF W PermaStruct G Clamp / Panel Joiner PermaStruct Square Recessed Washer Hole Diameter: 6 / 8 Part Numbers: IF PJ Mesh IF PJ Mesh IF PJ Mesh Hole Diameter: 8 Part Number: IF SRC - Standard Mesh PERMASTRUCT J CLAMP 15,25,38,50 MM GRATING - STANDARD MESH SQUARE RECESSED WASHER, DOMED WASHER OR M CLIP PERMASTRUCT LARGE - STAND SMALL - MINI M 14 15

9 PermaStruct Product Specification PermaStruct MSDS Manufacturing Tolerances Standard Panel Size +3-3 Cut Panel Size +3-3 Thickness +1-1 Mesh Pattern Colour and Surface Finish PermaStruct FRP Grating can be made in any RAL colour. Section 1 - Product Identifier & Chemical Identity Product Identifier PermaStruct FRP Details of Manufacturer or Importer Perma Composites Pty Ltd Emergency Phone Number Section 2 - Hazard Identification GHS Classification Skin Irritation, Category 1 Chemical Resistance PermaStruct FRP Grating standard product is resistant against a wide range of chemicals and temperature spectrum. PermaStruct FRP Graing can be manufactured in different resin systems to achieve specific chemical resistant properties. Signal Word Hazard Statement Precautionary Statement Caution FRP does not release or otherwise result in exposure to hazardous chemicals under normal conditions of use. It is therefore not considered a hazardous material. Dust will be generated if this product is drilled, sanded or ground Section 3 - Composition & Information on Ingredients Chemical Component CAS Number Percent (%) Polymerized Resin None Fibreglass Quartz Sand Section 4 - First Aid Measures Description of Necessary First Aid Measures Symptoms Caused by Exposure Wash skin well without rubbing. Change clothing after exposure and apply antiseptic to any abraded skin. For eyes, use a sterile solution and flood the eye area. Temporary irritation and itching to skin or eyes. Scratchiness or burning of the nose and/or throat if exposed to a large amount of airborne dust from cutting or machining. Section 5 - Firefighting Measures Suitable Extinguishing Equipment Specific Hazards Arising from the Chemical Special Protective Equipment and Precautions for Firefighters Water, Foam, CO2 Dry Chemical Burning FRP creates a complex mixture of solid, liquid and gases. Carbon monoxide and other organic compounds may be given off. Use self-contained breathing apparatus with full face operated in pressure mode

10 PermaStruct MSDS Section 6 - Accidental Release Measures Section 11 - Toxicological Information Personal Precautions, Protective Equipment and Emergency Procedures Environmental Precautions Methods and Materials for Containment and Cleaning Up No-sparking tools shall be used. Avoid dispersal of dust in the air. Prevent dust from cutting, grinding or sanding from entering water systems or down drains. Dust deposits from fabrication should not be allowed to accumulate on surfaces, as these may form an explosive mixture if they are released into the atmosphere in sufficient concentration. Acute Toxicity Skin Corrosion / Irritation Serious Eye Damage / Irritation Respiratory or Skin Sensitisation Germ Cell Mutagenicity Dust from machining can cause irritation Dust from machining can cause irritation Dust from machining can cause irritation Section 7 - Handling & Storage Carcinogenicity Handling Use personal protection equipment to minimize skin, respiration and eye exposure to dust and fumes when cutting or grinding product. Do not rub or scratch skin if dust particles have accumulated on exposed skin. Wash all exposed skin areas thoroughly after cutting or grinding. Reproductive Toxicity Aspiration Hazard Section 12 - Ecological Information Storage No special storage conditions exist Environmental Data Dust, generated from cutting, sanding or grinding, may be harmful to the environment if allowed to directly enter water sources. Section 8 - Exposure Controls & Personal Protection Ecotoxicology Information Eye and Face Protection Skin Protection Respiratory Protection Protective Gloves Wear protective eyewear with side shield or ventilated goggles when cutting or grinding. Barrier cream or long sleeve shirts with closed collars, long pants or protective clothing may be worn to prevent dust exposure when cutting or grinding product. Approved dust mask with PEL not less than 0.1 mg/m3 when cutting or grinding Wear cloth gloves when handling products to prevent cuts, scratches or abrasions Section 9 - Physical & Chemical Properties Bioaccumulation Accumulation Distribution Aquatic Toxicity Chemical Fate Information Disposal Containers and Methods Section 13 - Disposal Considerations Control and collect any dust generated in sturdy containers to prevent dispersal. Dispose of in accordance with all federal, state and local regulations. Appearance Solid Article, Various Colours Auto Ignition Temperature >420 Degrees Celsius Odour Mild, Characteristic Odour Relative Density Proper Shipping Name Transport Hazard Class Section 14 - Transport Information Not Hazardous Section 10 - Stability & Reactivity Section 15 - Other Relevant Information Chemical Stability Possibility of Hazardous Reactions Conditions to Avoid Yes Sources of ignition, sparks, or flames, extremely high temperatures Date of Preparation 18/10/2016 Version Number

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