SFS - A Framework For Building A Better Future

Transcription

1 EOS Facades Ltd SFS - A Framework For Building A Better Future Presented by John Bainbridge Technical Support Manager EOS Facades Ltd

2 CONTENTS OF THE EOS FACADES PRESENTATION About EOS Facades Our unique position in the steel framing system [SFS] market Part One: Cold Formed Sections Basic profiles Our product range Sustainability Construction benefits Part Two: The multiple applications of SFS SFS as in-situ infill walling SFS as offsite construction Loadbearing, modular, and flooring. Part Three: Fully Inclusive Service Lump-sum offering BIM Level 2 design package Inception-to-completion customer service Partnering within the industry 2

3 THE LEARNING OBJECTIVES FOR TODAY To develop an understanding of how SFS can be used to create buildings which are: Faster & simpler to construct Lightweight & cost-effective to design and build Sustainable, robust and efficient To understand how basic profiled shapes can be utilised into an array of different applications. To understand how inclusive lump sum design can benefit clients, main contractors and installers.

4 About EOS Facades Our unique position within the steel framing system [SFS] market

5 ABOUT EOS FACADES ENGINEERED. OFFSITE. SYSTEMS. 5

6 ABOUT EOS FACADES ENGINEERED. OFFSITE. SYSTEMS. Supplying the UK market with specialist SFS for over 10 years Annual turnover of 8.4m on Facades and rising! Only UK manufacturer to offer a pre-engineered, made-to-measure system Guaranteed inception-to-completion customer service Fully inclusive Lump sum service Complete BIM Level 2 design Dedicated technical site assistance Made-to-measure products Friendly, expert team ready to help Active in all sectors Education Healthcare Residential Commercial New build, refurb and extensions.. 6

7 PART ONE Cold Formed Sections - General profiles - EOS product range - Sustainability - Construction benefits

8 SIMPLE SHAPES. ADVANCED PROFILES. Light steel members are often prefabricated off-site to form wall panels, floor cassettes, or volumetric modular units, but are equally suited to stick build applications STEEL CONSTRUCTION INSTITUTE

9 SIMPLE SHAPES. ADVANCED PROFILES. U-SECTION - TRACK Material: S390 Grade High-yield galvanised steel S275 Zinc Coating (20μm thick) Order as flat coil and folded to form basic geometric shapes +0/-2mm manufacturing tolerance C-SECTION - STUD

10 PRODUCT RANGE Section depths: 65mm 100mm 150mm 200mm 250mm Thicknesses: 0.8mm 1.0mm 1.2mm 1.6mm 2.0mm Features: Swaged Ends Shallow or Deep Flanges Service Slots Notches Dimples

11 PRODUCT RANGE New Technology. Expanded Options. Continual Development. Investment in Fifth Howick Framing Machine Multi-width: 150mm, 200mm & 250mm sections Large service holes Deeper flanges Thicker, stronger sections Taller systems.. New markets

12 PRODUCT RANGE Swage-Edge Technology Fully flush system Stud ends are crimped and sit within same sized tracks Stiffened stud ends Removes steel Can be adapted at site level

13 MATERIAL UNIQUENESS Pre-assemble all compound sections in the EOS Factory Colour-code and bundle by floor and elevation Fully flush Swaged System Include all ancillaries in scope of supply (fixings, angles, plates, wind posts).

14 SUSTAINABILITY Pre-engineered Zero waste Multi-cyclable Efficient scrap infrastructure SteelConstruction.info

15 CONSTRUCTION BENEFITS High strength-to-weight ratio Factory assured standards of quality Not a cut-and-chop system Finished product Durable and robust sections Bundled in easily identifiable packs Pre-engineered zero waste Cost effective value engineered

16 PART TWO The Multiple Applications of SFS - Infill walling - In-situ stick build stud & track - In-situ oversail continuous walling - Off-site pre-assembled frames - Load-bearing - Structures - Modular - Further Applications - Lattice beams - Floor Cassettes

17 INFILL WALLING Stick Build Stud & Track Secondary framing to HR/Concrete Frame Forms inner leaf of external envelope Supports cladding and envelope build-up Loose bundles of studs and tracks for site assembly Colour-coded and labelled for site ease

18 INFILL WALLING Stick Build Stud & Track Deflection head track fixed to main structure Jambs, cills, lintels all preassembled and pre-cut Studs cut to length Base track fixed to main structure Ancillaries supplied

19 INFILL WALLING Stick Build Stud & Track

20 INFILL WALLING Stick Build Stud & Track

21 INFILL WALLING Oversailing Continuous Walling Similar to infill walling Studs oversail outside structural frame Double height Removes steel Maximises internal floor space Off the shelf bracketry Uniform external face

22 INFILL WALLING Off-site Pre-assembled Frames SFS infill walling assembled in EOS factory Shipped to site ready-made for quick installation Packed/levelled and connected back to main frame with deflection gap

23 INFILL WALLING Advantages Allows building to be made weathertight rapidly Removes cladding from critical path Supports a through-the-wall range of products Removes wet trades Light-weight, optimised solution Resists loading of wind/cladding Pre-cut system, reduces noise/installation time

24 INFILL WALLING Installation Guide To share best practice Complete set of SFS standard details To aid site checks to deliver optimum build quality for SFS infill schemes Designed to assist: Project Managers; SFS Erectors; Site Managers; Site Inspectors; Trade Trainers Download a copy at:

25 LOAD BEARING Structures Single trade superstructure created from EOS steel All walls, floors and ceilings made from pre-assembled EOS panels Limited to roof top extensions atop SFS medium/high-rise Fully braced and anchored using EOS ancillaries

26 LOAD BEARING Modular Factory-to-factory pods Steel supply only Shipped to fit-out factory for first and second fix Craned onto site as fully furnished habitat

27 FURTHER APPLICATIONS Lattice Beams Pre-assembled trusses Increased strength-to-weight ratio vs traditional joists Used as floors and roofs, adaptable to pitch Longer spans Variable depth

28 FURTHER APPLICATIONS Floor Cassettes Pre-assembled cassettes Shallow depths Boarded Residential spans Service slots Lowered onto floor space, using Z-Hangers

29 PART THREE Fully Inclusive Service - The Design & Construction Journey - Lump-sum offering - BIM Level 2 design package - Inception-to-completion customer service - Partnering within the industry

30 THE DESIGN & CONSTRUCTION JOURNEY Participation at every level

31 THE DESIGN & CONSTRUCTION JOURNEY Participation at every level

32 LUMP-SUM OFFERING Unique to UK market Single price lump sum RECEIVE ENQUIRY MANU- FACTURE & DELIVER DAY ONE TOOL BOX TALK Design Take-off Supply PRODUCE LS & SCOPE DESIGN APPROVAL BUILD PERIOD Ancillaries Service Entry / Exit price the same ORDER PLACED FULLY DETAILED DESIGN SITE INSPECTION AVAILABLE Fast lead times

33 INCLUSIVE DESIGN BIM Level 2 Standard as part of Lump Sum 3D Model Full drawing package Available to Architects, Engineers and Main Contractors Able to integrate with Revit and Navisworks CADCAM Manufacturing process Online drawing repositories

34 CUSTOMER SERVICE Inception-to-completion Assistance to evolve the design Full and detailed Lump-sum & scope of works up front Extensive support during design and commenting phase Steel colour-coded and bundled to assist site logistics On site training and QA inspections

35 CASE STUDIES A snapshot of our work M&P GROUP LLANDYSUL SUPER SCHOOL, WALES PROJECT VALUE: 35m MAIN CONTRACTOR: WILMOTT DIXON SYSTEM: SFS INFILL

36 CASE STUDIES A snapshot of our work STANMORE LTD ENDERBY WHARF, GREENWICH PROJECT VALUE: 60m MAIN CONTRACTOR: BARRATT SYSTEM: SFS INFILL

37 AWARD WINNING SOLUTIONS 2017 FINALIST - Best Use of Steel category, Offsite Awards Wimbledon Court 1 & The Lockies 2016 WINNER - Best Use of Steel category, Offsite Awards - Sir David Attenborough Building, University of Cambridge 2015 WINNER - Best Use of Steel category, Offsite Awards 'The Barn' University of Nottingham 2015 HIGHLY COMMENDED - Best use of Steel category, Offsite Awards - Northumbria Specialist Hospital 2015 WINNER - Value category, Celebrating Construction Awards - 'The Barn' University of Nottingham

38 PARTNERING How EOS work within the industry Wide network of trained installers Work direct with Main Contractors Engage with Architects and Structural Engineers Provide Quality Assurance Comprehensive Warranties and PI Design to industry Codes of Practice (BS, EC and CE Mark) Trusted and competent array of Design Houses

39 PARTNERING See what our clients have to say EOS provide an excellent level of support throughout from design through to installation. Their personable approach is in line with our own company ethos and by forming strong working relationships, we are able to seamlessly deliver outstanding projects. - Andrew Morley - SCL EOS continue to complement Taylor Hart s service offering with their product innovation, design input and supply of materials. - Andy Mahoney - Taylor Hart EOS continue to complement Taylor Hart s service offering with their product innovation, design input and supply of materials. Andy Mahoney, Taylor Hart EOS have always provided us with fast and efficient service, facilitating our need to get materials to site quickly. - Paul Sayer Stanmore

40 PARTNERING See what our clients have to say We find EOS service to be very helpful from start to finish. Their designers are approachable and take a proactive attitude to dealing with architects and main contractors (our clients) to push design development and ensure the project s programme is met Steve Cunningham C & G A consistent and collaborative approach has enabled us to deliver a number of successful projects together Daniel Eldridge - Prater EOS continue to complement Taylor Hart s service offering with their product innovation, design input and supply of materials. Andy Mahoney, Taylor Hart Their sections arrive on site, on time and cut to the precise length reducing waste and cutting down on installation time. The lump sum offer gives us cost certainty Sam Bryant Richard Kemble Contracts

41 Thank you for your time. Any questions?

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