Water Channeling System

Transcription

1 Water Channeling System BUILDING S FLOORING ROOFING PASSIVE FIRE PROTECTION Allied Industrial Estate Kylemore Rd Dublin 10 sales@laydex.ie

2 MufleSystem Benefits EASY TO CONNECT STACKABLE EASY TO CARRY LIGHT LOW PRICE SAFETY RECYCLABILITY EASY TO ASSEMBLE STRONG GRIP EXTRA SLICK FIRE-RETARDANT VERSATILE STURDY LONG LIFE

3 MufleSystem Mufle Products MufleSystem, leader in the linear drainage system in PVC, in stainless and in the punctual drainage, is specialized in water conveying system towards collection lines or points and offers innovative solutions and designs for water drainage. The drainage products of MufleSystem decrease the environmental impact and are certified according to high quality standards. PVC channel + grating WITH GRATINGS PVC channel + PVC grating PVC channel + ductile iron grating FEATURES Designed in accordance with EN 1433 Easy to assemble No screws required - click the grating in and out The smooth waterproof surface allows a quick waterflow drainage The external structure with ribs improves the anchoring between concrete and PVC Structure with ribs is designed for a better strength and rigidity of the channel High mechanical and chemical resistance Lightweight Easy to carry CERTIFICATES MufleSystem is a Certified Company, thanks to the Certificate of Conformity according to EN ISO 9001:2015 No. 2B45 issued by the Italian Institute of Quality Assurance, which sets out a series of rules to be followed in order to streamline work, meet customer requirements and maintain and improve one s quality system. MUFLE A15 DRAIN PVC GRID + PVC CHAN- NEL-1MX100/70 MUFLE A15 DRAIN GALV. STEEL GRID + PVC CHAN. 1MTX100/70 MUFLE B125 DRAIN DUCT IRON GRID + PVC CHAN. 1M 100/70 PVC DRAIN BOX KIT DRAIN BOX 4 CON- NECTING SIDES 4 ALL + PVC GRAT. A15 KIT DRAIN BOX 4 CON- NECTING SIDES 4 ALL + GALV. GRAT. A15 KIT 4ALL 2 END CAPS 100/ BOTTOM OUTLET 100&75 CHANNEL A PVC A PVC B PVC ACCESSORIES CHANNEL A PVC A PVC INTERNAL W: 100mm H: 70mm W: 100mm H: 70mm W: 100mm H:70mm INTERNAL W: 100 mm H: 70 mm W: 100 mm H: 70 mm GRID PVC 1.50 GALVANIZED STEEL DRAIN BOX END CAPS 100/ ductile iron 6.50 GRID PVC PVC -- PVC

4 Mufle Products CHANNEL VIP20 PVC - C250 EN TYPE M GRATING VIP SLOTTED (6MM) DUC- TILE IRON C250 GRATING VIP MESH 33X33 GALV. STEEL B125-EN1433 CHANNEL WING PVC + GALV. STEEL A FRAME GRATING WING 100 SLOTTED 20MM DUCTILE IRON D400 GRATING VIP 100 DUCTILE IRON AND GRATINGS C250 C250 B125 F900 D400 PVC ductile iron PVC frame ductile iron GRATING VIP 100 GALVANISED STEEL CHANNEL SYSTEMS L: 1000mm H: 120mm W: 158mm L: 498mm H: 20mm W: 148mm L: 998mm H: 20mm W: 148mm L: 1000mm H: 221mm W: 158mm L: 498mm H: 25mm W: 148mm 1.60 PREINSTALLED DRAIN side 2 x Ø 63 bottom 1 x Ø x Ø VIP - supports 3 load classes: A15, B125, C250 in compliance with Standard EN it is made from PV which has 20 mm high toeboards and needs no strengthening frame - grating protection is ensured by the PVC edge and easy and accurate installation is ensured WING - supports 4 load classes: C250, D400, E600, F900 in compliance with Standard EN it is entirely made from PVC channel with a strengthing frame in or stainless - it is very compact, waterproof and the frame is made from materials able to resist corrosion 4.90 PREINSTALLED DRAIN side 2 x Ø 110 bottom 1 x Ø 110 GRATING WING 100 DUCTILE IRON SUPPORTED MUFLEDRAIN END CAP 63 PVC MUFLEDRAIN END-CAP CLOSED PVC KIT 2 TIE-RODS + SCREWS 100 FOR GALV. STEEL (1MT) KIT 2 TIE-RODS + SCREWS 100 FOR DUCTILE IRON (1MT) KIT 8 SCREWS WING PLUS FOR DUCTILE IRON (1MT) KIT MUFLEDRAIN BOTTOM OOTLET SCREWS QUANTITY PER PACKAGE 10 preinstalled outlets: 1 x Ø 63 PVC PVC preistalled outlets: 1 bottom outlet Ø 110; 4 screws TYPE C250 MIDDLE DRIVEWAY black galv. black galv. L-SHAPED H80 L-SHAPED H80 L-SHAPED H120 L-SHAPED H120 APPLICATION AREA A15 1.5T Areas which can only be used by pedestrians and cyclists, green areas B T Footways, pedestrian areas and comparable areas, private car parks, parking decks. C250 25T Kerb side areas stretching. 0.5 m into the carriageway and. 0.2 m into the footway. D400 40T Carriageways of roads (pedestrian streets included), hard shoulders and parking areas for all types of road vehicles. E600 60T Areas subject to high loads such ports, industrial areas and areas where goods are unloaded F900 90T Areas subject to very high loads such as airports and areas where containers are unloaded IFICATION ACCESSORIES H:107mm H:107mm H:147mm H:147mm 100 PVC stainless galvanised stainless END CAP AND CLOSED END CAP TIE ROD + SCREW BOTTOM OUTLET MODELS VIP 100 GRATING - L SHAPED

5 Installation Guide The installation instructions enclosed in the present technical section are given only as an example in order to supply the main guide lines to the final fitter. Any particular installation must be evaluated/ agreed between MufleSystem srl and the project maker. The correct installation is necessary to guarantee the proper loads resistance of the drainage system (channel and grating) to static and dynamical traffic which is subjected to. The correct installation involves a longer operational length of the drainage system itself as well as its better hydraulic function. VIP CHANNEL Case 1 Case 2 Case 3 FLOORING CONCRETE FLOORING ASPHALT S VIP/WING H S Step 1 HOLE SIZE The hole needed to lay the MufleDrain channel must allow not only for the size of the channel and the drain piping but also for adequate space for the base H and the side concrete props S. The dimensions to be followed are shown in the Summary Table. In this step make sure the underlying layer is suitable to the load it is expected to support. 1. Flooring 2. Lower layer 1. Flooring 2. Lower layer 1. Flooring 2. Lower layer 6. Bitumen joint VIP/WING VIP/WING Step 2 CONCRETE BASE Cast the concrete base H up to the height specified, allo for any inclination in the drainage line. If needed, equip the base with stretches of electro welded mesh or rods. Step 3 CHANNEL ARRANGEMENT Lay the channels starting from the flow outlet. Allow for the drains required and build the side prop S up to the imum height allowed by the final coating. Shape it according to the needs based on the dra. Introduce and fix the grating required beforehand in order to prevent any deformation of the channel due to the thrust of concrete and to speed up installation. Protect the gratings with a PVC film so that no final cleaning must be carried out to remove any concrete residues. SUMMARY TABLE - VIP Load class (EN 1433) A15 B125 C250 Applicable load (EN 1433) kn Minimum height H of concrete laying bed mm Minimum thickness S of the concrete flanking mm Concrete compression strength class (EN 206-1) C 20/25 C 20/25 C 25/30 Concrete compression strength class* (EN 206-1) C 30/37 C 30/37 C 30/37 WING CHANNEL Case 1 Case 2 Case 3 ASPHALT ASPHALT CONCRETE FLOORING VIP WING Step 4 FINAL COATING When applying the final coating, make sure its upper profile reaches up to minimum 3/5 mm above the grating s fl ow plane (see details on the follo page). Remove the protection film. 1. Sheet asphalt 2. Lower layer (binder) 6. Bitumen joint 1. Sheet asphalt 2. Lower layer (binder) 6. Bitumen joint 1. Concrete flooring 2. Bearing layer 3. Subfloor 4. Concrete reinforcement layer 5. Bitumen joint WARNING: Prevent concrete from flo into the channel

6 SUMMARY TABLE - WING Load class (EN 1433) B125 C250 D400 E600 F900 Applicable load (EN 1433) kn Minimum height H of concrete laying bed mm Minimum thickness S of the concrete flanking mm Concrete compression strength class (EN 206-1) C25/30 C25/30 C25/30** C30/37 C35/45 Concrete compression strength class* (EN 206-1) C30/37 C30/37 C30/37 C35/45 C40/50 FIXING SYSTEM * If concrete can be affected by frost and thaw cycles. If installation is in road crossings subject to heavy traffic (especially trucks), Class C30/37 concrete should be used. We recommend using Class S4 concrete (EN 206-1) and stone aggregate with imum diameter 8 mm. RECOMMENDATIONS FOR INSTALLATION 1. In case that channels water tightness is requested, MufleSystem is purposely recommending the use of a bituminous silicone sealant SHELL TIXOPHALTE : after carrying out the side prop, apply a thin and homogeneous sealant strip on each slot between the channels and the follo one (clean the eventual exceeding sealant). It is strongly advised not to apply the strips of SHELL TIXOPHALTE inside the slots in the female joint of the channels before coupling them. Eventually a through and long- lasting guarantees to avoid any leakages can be obtained by welding the joints; this requires welding machines and experienced technicians. 2. While carrying out the phase 2 and 3, protect the gratings with a PVC film so that no final cleaning must be carried out to remove any concrete residues. CHANNEL PROTRUSION FOR FIXING The gratings are well-fixed to the channels thanks to the protrusions in the channels themselves without using external elements like screws or nuts. PIVOTS FOR CENTERING THE GRATINGS Once the grating has been centered and fixed, the correct grating position on the channel has been guaranteed by pivots that allow, once the grating has been centered and fixing, to adjust any eventual imperfection in the channel dimension due to external agents. PROTRUSION DETAILS 3. In case the drainage line is subjected to horizontal loads (for example concrete casting for industrial paving, private car parks and parking decks), it is necessary to arrange effective expansion joints for both direction, parallel and perpendicular to the channels. These joints shall be placed according to the norm standards in force and shall not be placed close to drainage line. 4. In case the drainage line shall be installed on roofs or terraces, it is obligatory to arrange a waterproof sheet according to specific projects. N.B. MufleSystem srl reserves the right to change the technical characteristics herein specified without prior notice. Said technical characteristics are given for information purposes only and are subject to changes as our products are developed.

7 BUILDING S FLOORING ROOFING FIRE PROTECTION Allied Industrial Estate Kylemore Rd Dublin 10 (01) sales@laydex.ie