MEADRAIN Supreme The city channels in polymer concrete

Transcription

1 MEADRAIN Supreme The city channels in polymer concrete Z 1000 Z 2000 Manufactured to EN 1433 S 1000 S 2000

2 When it comes to the drainage of pedestrian areas, parks and car parks, MEADRAIN Supreme MEADRAIN Supreme: Satisfies the most stringent requirements concerning safety and design is the ideal solution in terms of functionality and visual appeal. The system satisfies the new European standard EN 1433 for drainage channels set in traffic surfaces, for example the standard specifies more stringent guidelines for environmental protection. But MEADRAIN Supreme also satisfies every wish when it comes to design considerations and, with its slender frame, guarantees a perfect butt joint with adjoining slab and paved surfaces. For loading classes A 15 to C 250 you can choose between four elegant Loading classes: The right solution, if functionality, safety and aesthetics are important to you: MEADRAIN Supreme, the channel system made of polymer concrete in accordance with European standard EN Particularly suitable for: A 15 (15 kn test load) B 125 (125 kn test load) C 250 (250 kn test load) A 15 Pedestrians Cyclists Green spaces B 125 Car parks and parking decks Delivery vans C 250 Trucks Roadside kerbs Road shoulders alternatives: the Z 1000/2000 channel with a galvanized steel edge protection or the S 1000/2000 variant with a stainless steel V2A edge protection. The edge rails are embedded in the channel body made from environmentally compatible, high strength polymer concrete, which protects groundwater from aggressive liquids. What about the channel covering? Here, all roads lead to MEADRAIN Top the universal grating for all MEADRAIN channels. It comes in various designs and features the innovative MEADRAIN CLIPFIX grating securement system for the Z/S 1000 system. Regarding functionality, safety and design 2 MEADRAIN Supreme is simply unsurpassable.

3 Polymer concrete: the basis of modern drainage MEA polymer concrete consists predom - inantly of natural, mineral raw materials such as quartz, basalt and granite which are bound by a resinous mixture. It is a material that is particularly suitable for channels by virtue of its physical and chemical properties: it is impervious to liquids, resistant to ageing and has few pores. It possesses an extremely high flexural tensile and compressive strength as well as outstanding resistance to chemical liquids, which also qualifies MEADRAIN Supreme as a dependable solution for the protection of groundwater. Furthermore, MEA polymer concrete allows for the material optimised production of structural components that are up to 75% lighter than conventional concrete channels. A benefit that pays dividends during installation, which can be accomplished without heavy equipment, saving both time and money. And should disposal become necessary one day, this too presents no problem because MEA polymer concrete is an environmentally compatible building material that may be disposed of as rubble. MEADRAIN Supreme Compressive strength 90 N/mm 2 Flexural tensile strength 22 N/mm 2 Water adsorption below 0.05% Modulus of elasticity kn/mm 2 Density kg/dm 3 Water ingression depth 0 mm Material structure capillary free for the rapid discharge of water and dirt Channel body weight up to 75% lighter than conventional concrete channels Resistance to acids very resistant to chemical liquids (ph range 3-9) Workability easily worked with grinding disks, masonry drills and chisels Environmental environmentally friendly building material compatibility with mineral admixtures Ageing resistance entirely frost proof, maintenance free and unsusceptible to wear MEADRAIN Supreme: the flexible solution for all terrains Level fall A straight channel run, when no fall is needed or the natural fall suffices. Linear fall Channel runs with an integrated linear fall at a continuous gradient of 0,5%. Standard runs with lengths of up to 20 metres are possible. Runs up to 30 metres with fall are available on request. Stepped fall Channel runs for cost-effective, efficient and uniform drainage are constructed by combining channel elements of different heights. 3

4 MEADRAIN Supreme: Channel bodies and system accessories Stylish edging, enduring strength No matter whether you opt for the MEADRAIN Supreme Z system with galvanized steel edge protection, or the The 1/2 metre element ensures trouble free corner and cross connection. S system with stainless steel V2A edge protection: you are assured of advanced MEADRAIN Supreme Z/S 1000 MEADRAIN Supreme Z/S 2000 functionality and attractive looks in a single solution. The outstanding hydraulic properties of the proven U-shaped cross section of our channel bodies are one example of this. The edge rails, which are embedded in the channel element and not only look superior but also offer reliable and sturdy edge protection, are a further case in point. When combined with MEADRAIN Top gratings in galvanized steel, stainless steel or ductile iron, the system has eye-catching appeal but also satisfies the most stringent requirements concerning longevity and dependability in surface drainage. Integral locking hollows in the edge rails, into which Top 1000 gratings can be inserted easily using the innovative MEADRAIN CLIPFIX securement system, give the system additional rigidity. Opening width: 100 mm Channel width: 130 mm Channel height: from 150 mm to 305 mm Channel bodies for linear fall (base fall 0,5%), level fall and stepped fall Z 1000 with galvanized steel edge protection S 1000 with stainless steel V2A edge protection Bonded securely: Edging and channel body MEADRAIN Supreme is a technically robust and visually attractive solution in which the edging is permanently embedded within the channel body. Opening width: 200 mm Channel width: 254 mm Channel height: from 280 mm to 380 mm Channel bodies for level fall and stepped fall Z 2000 with galvanized steel edge protection S 2000 with stainless steel V2A edge protection 4

5 MEA Service at your service MEADRAIN Supreme includes everything for your perfect drainage system. Two channel systems, accessories that fit precisely, a large selection of gratings and the many years of experience of one of the leading experts in professional surface drainage. This is available to you as tender texts, data sheets, hydraulic performance calculations, parts lists and precise installation plans, as well as in a personal capacity by way of advice from our experienced experts, but also via a few mouse clicks at Silt box The silt box is designed to accommodate the exact Z/S 1000 channel width and height. It is fitted with galvanized or stainless steel edge protection and comes with a sediment bucket which effectively protects storm water mains against blockages. For the Z/S 2000 channels MEA designed a 3 part gully system, which can easily discharge the higher drainage capacity of this channel system. End caps with / without connector The end caps either have a galvanized or stainless steel edge protection. They are available with or without an outlet. A system that meets the most stringent requirements: MEADRAIN Supreme satisfies EN 1433 In practical terms, this means that the channel elements with their sealable joint can be connected with one another to be watertight. The special edge shape allows the entire system to be made watertight up the upper surface of the channel, and the sealing joint to be continued right up to the grating bearing surface an innovation for drainage channels! MEADRAIN Supreme naturally also satisfies every other new requirement of the European standard, for example, in respect of edge protection, covers and maximum dimensions. This is documented by the CE marking on the channels. 5

6 MEADRAIN Top 1000: Pleasing in design, simple to fit An attractive contrast or a harmonious transition to the adjoining slab or paved brick surface. MEADRAIN Top avails you of every option when it comes to design. And a securement method that allows Detailed view: MEADRAIN CLIPFIX hollows Special hollows integrated in the edge rail are the secret behind MEADRAIN CLIPFIX. They ensure that the grating locks into position reliably and securely, but similarly facilitate grating removal in a matter of seconds. every step to be completed in a flash when it comes to grating fitting and removal: MEADRAIN CLIPFIX MEADRAIN CLIPFIX, the innovative alternate to grating securement using bolts. Simply place the grating in the channel body, step on the grating, finished. Special MEADRAIN CLIPFIX hollows in the edging guarantee a secure hold! The result will convince you entirely: the securement method for loading classes A 15 to C 250 saves time and money, facilitates optimal water discharge and will last reliably for decades. The gratings with MEADRAIN CLIPFIX rapid locking The specially designed MEADRAIN CLIP- FIX system allows for the gratings to be snapfixed into conveniently positioned hollows in the edge rail of the channel. And this is how MEADRAIN CLIPFIX functions: Place the grating in the channel body, step on the grating, finished. It's not only installation that's a breeze thanks to this innovative grating securement system. MEADRAIN CLIPFIX also pays handsome dividends when it comes to channel cleaning. Because the grating removes to reveal an entirely unobstructed channel cross section which can be cleaned without the hindrance of cross members. Grating removal can be as simple as this: All that you will need are work gloves and a screwdriver. Use this to lever the first grating of the channel run. All the remaining gratings can now be removed easily by hand. It's all down to MEADRAIN CLIPFIX. 6

7 Slotted grating Mesh grating Grating overview: Gratings Z 1000 MEADRAIN CLIPFIX Class A 15 slotted grating, galvanized slot width 8.5/10 mm mesh grating, galvanized MW 30/10 mm Class B 125 mesh grating, galvanized MW 30/10 mm Class C 250 slotted grating, ductile iron slot width 10/90 mm slotted grating, ductile iron slot width 5/90 mm mesh grating, galvanized MW 20/10 mm slotted grating, galvanized slot width 10/95 mm cover, ductile iron closed Roste V 1000 bolted grating securement Class A 15 perforated grating, galvanized hole diameter 6.25 mm Class C 250 perforated grating, galvanized hole diameter 6.25 mm Gratings Z 2000 bolted grating securement Class C 250 mesh grating, galvanized MW 20/30 mm Perforated grating Flexible planning with MEADRAIN Top Remain flexible when planning your next drainage system: with the MEADRAIN Top range. For the Z 1000 and S 1000 channels, the range is comprised of gratings with slotted, mesh and perforated designs in the materials of galvanized and stainless steel. Additional ductile iron gratings with either a closed or slotted design are also available for use with the Z 1000 channel. Irrespective of which design variant you opt for, you'll get superlative quality right down to the smallest detail with MEADRAIN Supreme and MEADRAIN Top. The Z/S 2000 channel is completed with the channel cover mesh grating galvanized. Gratings S 1000 bolted grating securement Class A 15 slotted grating, stainless steel slot width 8.5/10 mm mesh grating, stainless steel MW 30/10 mm perforated grating, stainless steel hole diameter 6.25 mm Class C 250 mesh grating, stainless steel MW 30/10 mm slotted grating, stainless steel slot width 10/90 mm perforated grating, stainless steel Gratings S 2000 bolted grating securement hole diameter 6.25 mm Class C 250 mesh grating, galvanized MW 20/30 mm Bespoke design gratings: various shapes, reliable function Placing your individual marque in line drainage can be so easy when you re planning our design gratings into the channel run. For aesthetically important solutions we offer you a wide range made from highly durable stainless steel, or steel with your own suggested colour. Give you next project an individual note, for example with the designs Fish or Sunshine Rays. These are just two of many vivacious samples. Please let us advise you and contact our salesman. 7

8 MEADRAIN Supreme The heavy-duty drainage channel made from high-strength polymer concrete EN 1000 EN 1500 EN 2000 EN 3000 EN 3070 EN 4000

9 Wherever heavy loads are on the move, sealed MEADRAIN Supreme: For the simple accomplishment of high-performance linear drainage surfaces need to be drained quickly and efficiently, as well as ensuring aggressive liquids do not contaminate ground water, MEADRAIN Supreme literally reigns supreme. Because, for this heavy-duty channel type, the name speaks for the entire series: modern, high strength polymer concrete the material from which the channels are constructed already stands in a class of its own. Integrally cast within the channel, the upper cast-iron edge of MEADRAIN Supreme guarantees maximum strength even under the most extreme loads. A wide range of nominal widths as well as extensive system accessories for maximum flexibility during planning and installation serve to complement this high-performance linear drainage system, and when it comes to channel gratings, MEADRAIN Top again offers you a first-rate selection to choose from. Regarding greater planning freedom, maximum construction quality, valuable time and cost savings, MEADRAIN Supreme is the right solution. 2

10 Working with the modern building material of polymer concrete Compared to conventional concrete, MEA polymer concrete is an impermeable, largely pore free material that is characterised by its extreme stability and, due to considerable material savings, it has a low net weight. Predominantly comprising natural, mineral raw materials like quartz, basalt and granite and bonded by a resin mixture, MEA polymer concrete forms the basis for the high load bearing MEADRAIN Supreme heavy-duty channels. A system which readily satisfies all the requirements for areas in which heavy loads are moved, i.e. in areas of civilian and military airports, at container ports and on other interchange areas where truck and fork-lift truck traffic dominates. The environment in particular benefits from another advantage of MEADRAIN Supreme: the high resistance of MEA polymer concrete to the majority of chemical liquids makes, this channel system a prime contender where heavy loads need to be moved and ground water needs to be protected. For example, in the food industry, in abattoir yards, on brewery sites and in filling stations. Planning with outstanding properties: MEADRAIN Supreme Compressive strength 90 N/mm 2 Flexural strength 22 N/mm 2 Moisture absorption less than 0.05% Elastic modulus kn/ mm 2 Density kg/dm 3 Water ingression depth 0 mm Material structure Channel body weight Resistance to acids Tool compatibility Eco friendliness Resistance to ageing capillary free ideal for the rapid drainage of water and dirt particles up to 75% lighter than conventional concrete channels high resistance to chemical liquids (ph range: 3 to 9) readily cut by grinding disks, masonry drills and chisels environmentally compatible building material with mineral additives entirely frost resistant, immune to wear and maintenance free 3

11 MEADRAIN Supreme: Retains its strength even under extreme loads Apart from appearance and type of incline, the maximum expected load is the defining criteria for the selection of a drainage system. The different load classes and commensurate traffic surfaces are all set down in EN 1433, especially for areas that are subjected to very high wheel loads classes E 600 and F 900 there is no better choice than MEADRAIN Supreme. This channel system confirms the advantages of polymer concrete for heavy load areas in a unique manner: The extremely robust and practically wear resistant design of the channel body ensures the highest possible degree of reliability. Their modular light construction and the different types of fall allow for a multitude of different combination options. The outstanding surface finish guarantees a rapid discharge of water and silt particles, the high resistance to aggressive substances and the protection of ground water. Whoever wishes to unite reliability and performance in the best possible way in a professional surface water drainage system will plan with MEADRAIN Supreme. Loading classes: The channel for extreme loads, performance and reliability is MEADRAIN Supreme. The channel system made from polymer concrete for drainage in heavy load areas. Particularly suitable for: C 250 (250 kn test load) D 400 (400 kn test load) Not suitable for cross drainage of high speed roads and motorways E 600 (600 kn test load) F 900 (900 kn test load) EN A 15 - F 900 EN 4000 A 15 - E 600 C 250 Light commercial vehicles Road verges Side gutters D 400 Carriageways E 600 Industrial zones F 900 Special surfaces like airport traffic areas 4

12 The right solution whatever the terrain The rapid, reliable and cost-effective drainage of surfaces will always best be expressed by an equation containing the variables of surface type, average precipitation volume for the respective region, plus the amount of local incline. When planning with MEADRAIN Supreme, coming up with a practical answer to the equation is a sure thing, right from the outset. In fact, with its three fall options and a multitude of different combination options, you ll always arrive at the perfect solution for every situation: exact accommodation of the terrain and an optimal flow rate. Naturally, you are also allowed to factor in MEA s wide-ranging experience, which we shall be pleased to provide in the form of hydraulic calculations and diagrams. Without fall Linear fall Stepped fall The level channel run is used wherever no fall is required or the natural incline suffices. A choice of different channel heights and nominal widths ranging from EN 1000 to EN 4000 is available. Channel runs with an integrated linear fall, achieved by a continuous gradient of 0.5%, ensure reliable discharge. Their use is called for wherever the rapid removal of environmentally hazardous materials is required. The EN 1000 channel can be used to construct runs with a linear fall that extend up to 20 metres for individual lengths. Channel runs with a stepped fall provide for cost-effective, free-flowing and even discharge. This type of fall can be attained with channels EN 1500 and 2000 by combining connecting elements that have a base fall of 2.5% with channel elements without a fall. Here, the connecting elements replace a 1 metre channel section. Additional parts are not required. 5

13 MEADRAIN Supreme: Channel types The MEA planning service for MEADRAIN Supreme makes it simple to find the right solution, even when faced with the trickiest of tasks. Because it not only allows you to plan with a perfectly coordinated system, but also with the longstanding experience of one of the leading experts in professional surface drainage. The benefit of MEA s technical knowledge always remains accessible to you: for example, practical specification clauses as well as detailed product information both of which can be called up online round the clock at Use our hydraulic capacity calculations, precise installation plans and part lists as and when you need them. And don t forget to ask the personal advice of our experts when you need more support be it during planning, or on the construction site. MEADRAIN Supreme EN 1000 MEADRAIN Supreme EN 1500 MEADRAIN Supreme EN 2000 Clear width: 100 mm Total width: 140 mm Total height: from 150 mm to 250 mm Channel sections for a linear fall (base fall 0.5%) and no fall Also with integral outlet connector Loading class A 15 to F 900 Clear width: 150 mm Total width: 190 mm Total height: from 220 mm to 320 mm Channel sections for no fall or a stepped fall Also with integral outlet connector Loading class A 15 to F 900 Clear width: 200 mm Total width: 240 mm Total height: from 280 mm to 380 mm Channel sections for no fall or a stepped fall Also with integral outlet connector Loading class A 15 to F An intimate bond: Upper edge and channel body The MEADRAIN Supreme EN features a cast-iron upper edge that is permanently embedded within the channel body. This guarantees a physically robust and visually appealing solution, with effortless fitting of the MEADRAIN Top channel gratings.

14 MEAGRIP MEAGRIP provides a perfect anchorage in the concrete haunch of the channel sections with extreme high sidewalls (EN 3070). MEADRAIN Supreme EN 3000 MEADRAIN Supreme EN 3070 MEADRAIN Supreme EN 4000 Clear width: 300 mm Total width: 354 mm Total height: 390 mm and 490 mm Channel sections for no fall Connection option for a vertical outlet every half metre Channel sections with pre-formed knockouts for corner, T and cross connections Loading class A 15 to F 900 Clear width: 300 mm Total width: 394 mm Total height: 760 mm Channel sections for no fall Connection option for a vertical outlet every half metre Also with integral outlet connector Loading class A 15 to F 900 Clear width: 400 mm Total width: 494 mm Total height: 465 mm Channel sections for no fall Also with integral outlet connector Loading class A 15 to E 600 EN are approved by the German Institute of Construction Engineering (DIBT) MEADRAIN Supreme EN is an intelligently designed system from start to finish. One that provides distinct advantages, especially in critical areas like filling stations where ground water needs to be protected: i.e. a sealable rebate which facilitates the sealing of the channels. 7

15 MEADRAIN Supreme: System accessories Opting for MEADRAIN Supremealso means not sacrificing ultimate performance and reliability when it comes to the vulnerable interfaces of a drainage system. Because MEADRAIN Supremestands for reliability and performance right down to the smallest detail. That s why a comprehensive series of accessories which offers the right connection piece for every conceivable installation rounds off the channel range. For example: T, cross and corner pieces as well as silt boxes and gullies. Silt box for EN 1000 The silt box for the EN 1000 channel assumes the exact width as the channel itself. Strengthened by cast-iron edge protection, the silt box comes with a sediment bucket to effectively protect the storm water mains against blockage. Gully 1500/2000/3000 The counterpart to the silt box for the EN channel plays a multifunctional role for the 1000, 1500, 2000 and 3000 channel types. A suitable gully is available for every respective nominal width. Strengthened by cast-iron edge protection, the gully comes with a sediment bucket to effectively protect the storm water mains against blockage. Problem free connection A choice between ø 110 and ø 160 exists for connection of the storm water pipe to the EN 1000 silt box. 8

16 For reliable water discharge A connector that is factory fitted in the EN channel ensures reliable discharge and effective protection of ground water. End caps with / without outlet connectors The end caps benefit from durable edge protection made of cast iron. They are available with or without an outlet connector. Flow direction reversal The accessory for optimal and even utilisation of silt boxes: In long channel runs, the flow direction reversal insert controls the flow of water into silt boxes at the left and right end of a channel run. Detailed view Flow direction reversal integrated in a channelrun. 9

17 MEADRAIN Top: The crowning finish MEADRAIN Top channel gratings complete the MEADRAIN Supreme series. Available in loading classes C 250, D 400, E 600 and F 900, a range of different designs is available. Depending on channel type and width a selection of PROFIX 3 lockingmechanisms is available: with MEADRAIN PROFIX and MEADRAIN CLIPFIX you have two innovative boltless securing solutions at hand. Optionally also available with a 4 point bolted locking mechanism. Opt for MEADRAIN Top and receive a whole package of additional benefits right from the start: Fast, cost-effective installation Excellent water inflow Extended service life Rattle free operation with vehicle traffic TÜV-tested For everyone who appreciates fast, simple and convenient installation It s professionals who fit PROFIX! And it s never been easier: lay the grating into the channel push in finished. The grating s 4 point spring steel locking system automatically secures the grating in the channel, and what about removal? The professional simply uses a screwdriver to lever the grating up. Whether inserting gratings for the first time or cleaning the channel: compared with conventional methods of channel securement, PROFIX releases you from the arduous task of unbolting gratings and guarantees to be rattle free when driven over by vehicles. This securement method for professionals is available for all gratings. PROFIX-locking in detail PROFIX has no moving parts and guarantees long lasting functionality even under extreme conditions. The grating has been designed to snap securely into the edge of the channel. In addition, four protruding lugs serve to prevent any longitudinal displacement of the grating. 10

18 NEW A galvanized mesh grating and galvanized slotted grating are additionally available for the MEADRAIN Supreme EN Grating summary Gratings 1000 Class 250 ductile iron slotted grating slot width 5/90 mm mesh grating, galv. mesh width 20/10 mm slotted grating, galv. slot width 10/85 mm ductile iron cover solid Class D 400 ductile iron slotted grating slot width 12/100 mm ductile iron wave grating mesh width 23/20 mm ductile iron Move grating slot width 8/107 mm Class E 600 ductile iron slotted grating slot width 12/100 mm Class F 900 ductile iron slotted grating slot width 12/96 mm Ductile iron slotted grating Wave Solid ductile iron cover Three gratings for extreme loads A choice of three alternative channel coverings is provided for heavy load applications: the ductile iron slotted grating, Wave and the solid ductile iron cover. No matter which of these three gratings from our MEADRAIN Top range you choose for your next project drainage by MEA is of the highest quality, right down to the smallest detail. Gratings 1500 Class D 400 ductile iron cover solid ductile iron slotted grating slot width 12/150 mm ductile iron wave grating mesh width 23/20 mm Class F 900 ductile iron slotted grating slot width 12/134 mm Gratings 2000 Class D 400 ductile iron cover solid ductile iron slotted grating slot width 18/200 mm Class E 600 ductile iron wave grating mesh width 23/19 mm Class F 900 ductile iron slotted grating slot width 17/195 mm Gratings 3000 Class D 400 ductile iron cover solid ductile iron slotted grating slot width 18/295 mm Class F 900 ductile iron slotted grating slot width 17/295 mm Gratings 4000 Class E 600 ductile iron slotted grating slot width 15/125 mm 11

19 Peter Savage Limited Nuneaton Head Office Liberty Way Liberty Business Park Nuneaton Warwickshire CV11 6RZ Tel Fax Wakefield Northern Office Newmillerdam Ind Park Barnsley Road Wakefield West Yorkshire WF2 6QW Tel Fax Your first contact for professional advice and service: Ex