Instruction for Use. Applications

Transcription

1 Designation System ex) ZERONY Sheet BAL-F 2mm B : Modified butyl rubber-based damping sheet AL : Aluminium foil facing F : Fire and heat resistant special grade 2 : Thickness - 2mm (±0.2) Delivery Form Sheets or rolls in cardboard boxes (generally sheets) Max. width = 900 mm Other sizes and die-cut shapes on request Damping Behavior of ZERONY BAL-F Series Damping Properties of ZERONY BAL-F Series (1) Fire Characterization Test of BAF-F series UL 94 V0 BS 476, Part 7 : Surface spread of flame : Class 1 BS6853 Annex D.8.6 : Smoke density A0 : 25 BS6843 Annex B.2 : Toxic Fume Index : 0.5 ISO : Oxygen Index : 43.5% (2) Heat resistance of BAL-F series hrs, vertical : no deformation (3) RoHS compliance (4) Loss factor JIS G T = JIS G T = Instruction for Use 1. Cut with scissors, knife or die to the desired size and shape before the releasing paper is removed 2. Remove dust, grease, moisture and other foreign matter from the application surface 3. Peel off the releasing paper 4. Apply ZERONY Sheet with proper pressure Caution : Don t put heavy matter on ZERONY Sheet BAL series Applications Construction Transportation means Electronic & OA equipments Car audio Truck & Ship Others

2 ZERONY Combo Series Sound Absorbing & Insulating Sheet PF Type BW Type TW Type ZERONY COMBO Series is sound absorbing and insulating sheet containing sound absorbing, vibration damping, and sound insulating properties simultaneously. Two components are laminated in a integrated form, where polyester or polypropylene - based sound absorbing material of excellent sound absorption efficiency is attached onto damping sheet of excellent sound insulating and vibration damping efficiencies. Particularly, polyester or polypropylene fiber based Melt-blown sound absorbing material is used for absorptive and heat insulating material and ZERONY Sheet TP Series or B Series is used for noise insulating material. General Properties Specifications Vibration damping and sound insulating layer - High vibration damping efficiency and excellent sound damping efficiency against solid-borne and air-borne sound. - Good mechanical property - Excellent water proof and weather proof efficiencies Sound absorbing layer - Excellent sound absorption property - Safe and harmless to human body, and easy handling and installation - Excellent fire resistance - No toxic gas produced while burning - Easy recycling and incinerating, and environmental affinity Appearances Thickness (mm) size Loss factor (η) Sheet or roll type Sorts on sheet treatment T : TP resin, B : Modified Butyl Rubber Sorts on surface felt treatment - F : PET, W : PP, Y : Bi-component 5 ~ 10 (±0.2) 1000 x 1000, 500 x ~ 0.5 Adhesive treatment B series : Self-adhesiveness Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Combo series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

3 Designation System ex) ZERONY COMBO P2F8 P : Zerony Sheet PS series, 2mm thickness F : Polyester-based felt, 8mm thickness ex) ZERONY COMBO BW-206 and TW-206 B : Modified butyl rubber-based damping sheet, 2mm T : TPR resin-based damping sheet, 2mm W06 : PP based MB non-woven, Websuler 600G, 10mm Delivery Form Sheets or rolls in carton boxes. (generally sheets) Sheet size : PF series mm x 1000mm BW or TW series - 500mm x 1000mm Other sizes and die-cut shapes on request. Instruction for Use 1. Cut with scissors, knife or die to the desired size and shape before the release paper is removed. 2. Remove dust, grease, moisture and other foreign matter from the application surface. 3. Apply ZERONY COMBO Series with proper pressure. 4. When necessary, use tack, self-tapping screw or other form tie. Applications Construction and civil engineering Transportation means Electric OA equipments Others Trade Marks : ZAMZAM, ZAMZAM-E, NAMYANG, NAMYANG HI-TEC, SOVI, SOVA, NOVI, NOVA, NOVICOM, NYCODAMP, NYCONICE, ATOPONE, MIND, PRO-MIND, NYCO A SOUTH KOREA NAMYANG NOVITECH Co.,Ltd. Head Office, Main Factory & R&D Center , Baektoh-ri, Hyangnam-eup, Hwaseong-city, Gyeonggi-do, , South Korea Tel Fax nyco@nyco.co.kr Anyang Factory Gyeonggi-do, Korea Uijeongbu Factory Gyeonggi-do, Korea Zerony Shopping Mall Busan, Korea China Beijing TDL Tech-Trade Co., Ltd.. Tel Fax quan@tongdeli.com

4 ZERONY Combo TC Series Sound Absorbing & Insulating Sheet ZERONY COMBO TC Series is sound absorbing and insulating sheet containing sound absorbing, vibration damping, and sound insulating properties simultaneously. Two components are laminated in an integrated form, where carbon felt-based sound absorbing material of excellent sound absorption efficiency is attached onto damping sheet of excellent sound insulating and vibration damping efficiency. Particularly, carbon felt used for sound absorbing material is sound absorptive and heat insulating material of excellent fire resistance and is a new harmless material of environmental affinity, and ZERONY Sheet TP series is used for vibration damping material, and is a functional material of fire resistance and superior noise insulating efficiency. General Properties Specifications Vibration damping and sound insulating layer - High noise insulating property - Good vibration damping property - Good mechanical property - Excellent fire property Sound absorbing layer - Excellent sound absorbing property - High heat resistance - High flame resistance - Easy workability and good processability Appearances Thickness (mm) Specific gravity Sound absorption coefficient Sound transmission loss Thermal conductivity Fire classification Sheet and roll type Carbon felt = 6 ~ 10 mm TP sheet = 1.0 ~ 2.0 mm TP sheet = Generally 2.0 NRC = 0.4 STC = 27 db IMO Res.A.653(16) - pass Sound Absorption coefficient NRC = 0.4 The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Combo series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

5 Designation System Delivery Form ex) ZERONY COMBO TC-FF T : ZERONY TP sheet C : Carbon felt F : Fire resistance of TP sheet F : Fire resistance of carbon felt Sheets or rolls in cardboard boxes (generally sheets) Size = generally 500 mm x 900 mm, T12mm Other sizes and die-cut shapes on request. Sound absorption property of Carbon Felt Sound transmission loss of COMBO TC (1) Sound insulation property STC = 27 db (2) Sound absorption property Carbon felt 10 mm : NRC = 0.4 Carbon felt 50 mm : NRC = 1.0 (3) Fire resistance FTP Code II-Res.A.653(16) pass (4) RoHS compliance Instruction for Use 1. Cut with scissors, knife or die to the desired size and shape 2. Remove dust, grease, moisture and other foreign matter from the application surface. 3. Wrap or apply ZERONY Combo TC Sheet Caution : Don t put heavy matter on ZERONY Combo series. Applications Construction Transportation means Electronic & OA equipments Car audio Truck & Ship Compressor Wall and Pipe Others

6 ZERONY Paint DP Series Noise and Vibration Damping Paints ZERONY PAINT DP Series is an excellent water-soluble damping paint with vibration damping and sound proofing properties, manufactured from hydrodispersion liquid polymers of damping function mixed with functional fillers and special binder excellent in heat resistant, weather proof, cold resistant, water resistant, shock proof, etc. General Properties - Usable in a wide range of temperature and excellent in vibration absorption efficiency in a broad range of frequency - So excellent in vibration and shock absorption as to reduce noise effectively, isolating solid-borne sound efficiently from the source - Excellent adhesiveness with various materials and easy to paint either even or uneven irregular surface - As organic solvent is not used for painting, pleasant and safe working environment is provided - Excellent water resistance after water is completely dried. - Excellent weather proof property - Hardness of painted surface is adjustable, and painted surface is neither damaged nor peeled by exterior impact easily Specifications Appearances Specific gravity Solid content (%) Loss factor (η) Finger-touch drying time (sec) Complete drying time (sec) Painting Method Comments Aqueous paint, Generally dark gray 1.2 ~ 2.0 (when dried) 70 ~ ~ 0.23 Over 3 hrs. Over 24 hrs. Brush, Spray, Roller, etc. Order-made, Satisfied with various Spec Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Paint series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

7 Designation System ex) ZERONY Paint DP-G, DP-SP, DP-SPH, DP-F, DP-F-TR DP : Damping paint G : General type SP : Spray type SPH : Spray type / High viscosity F : Fire-retardant type F-TR : Fire-retardant / For trains * Special Grade : Reactive type series is available. Zerony Paint MPU / MPU-F grades Polyurethane-based reactive damping paints without solvent. This series is very useful for the constrained damping systems. Loss factors and damping behavior of Zerony Paint Delivery Form Package : 1L, 10L, 20L PE can Other sizes on request. Cans in a box Damping properties of Zerony Paint (Steel 1mm+Zeromy Paint DP series) ❶ ❷ ❸ ❶ BS ISO 4589 Part 2 : Oxygen Index = 47.8 % ❷ IMO Res. A. 653 (16) ❸ Adhesion property BS 476 Part 7 : Surface spread of flame = Class 1 BS 6853 D.8.4 -Panel test A 0 (ON)=11.8, A 0 (OFF)=13.8 BS 6853 D.8.6 -Floor test A 0 = 25.4 BS 6853 B.2 -Area based Toxic Fume : R = satisfied with the technical fire requirements for low flame spread of bulkhead and ceiling finish materials... (KS M ISO ) Good Instruction for Use 1. Mixing - Mix homogeneously with a stick or other tools. 2. Cleaning the application surface - Remove dust, grease, moisture and other contamination from the application surface. - Clean the application surface with rag if necessary. 3. Coating with painting tools - Painting tools like brush, roller, spray, etc. are used for painting. 4. Drying completely 5. Before paint is dried, painting tools or containers are washable by water, but after paint is dried, use solvent or detergent. Applications Construction and civil engineering Transportation means Electric OA equipments Others Trade Marks : ZAMZAM, ZAMZAM-E, NAMYANG, NAMYANG HI-TEC, SOVI, SOVA, NOVI, NOVA, NOVICOM, NYCODAMP, NYCONICE, ATOPONE, MIND, PRO-MIND, NYCO A SOUTH KOREA NAMYANG NOVITECH Co.,Ltd. Head Office, Main Factory & R&D Center 34, Okcheon-gil, Hyangnam-eup, Hwaseong-city, Gyeonggi-do, , South Korea Tel Fax nyco@nyco.co.kr Anyang Factory Gyeonggi-do, Korea Uijeongbu Factory Gyeonggi-do, Korea Zerony Shopping Mall Busan, Korea China Beijing TDL Tech-Trade Co., Ltd. Tel Fax quan@tongdeli.com

8 ZERONY Paint MPU-F Series Noise and Vibration Damping Paint ZERONY Paint MPU-F Series is a liquid type vibration damping material made from the complex of polyurethanes and resins with excellent vibration damping and weatherproofing properties, added with high functional inorganic fillers. It doesn t contain any solvent and is composed with polyol and isocyanate parts. It is a reactive type damping material. It is very useful to make constrained damping materials with steel, plywoods and so on. Specially it has self-leveling property and it can be used as a floating floor in a ship. Excellent fire and heat resistant types are available. General Properties High vibration damping property for solid-borne noise Excellent adhesiveness with various materials High heat resistance High flame resistance As organic solvent is not used for painting, pleasant and safe working environment is provided Self leveling property Easy workability and good processability Easy to make a constrained damping system Useful to make a floating floor in a ship Specifications Appearances Solid content (%) Ratio Specific gravity Loss factor (η) Pot life Complete cure Fire classification Generally gray liquid paint 100 polyol : isocyanate = 16.5 / 3.5 (wt/wt) Generally 1.2 ~ ~ minutes Over 12 ~ 24 hrs. General type Fire and heat resistant type : F grade Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Paint series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

9 Designation System Delivery Form ex) ZERONY Paint MPU-F MPU : Modified polyurethane-based material F : Fire and heat resistant special grade Two liquid paints in PE bottles Polyol : isocyanate = 16.5 / 3.5 (wt./wt.) Other sizes on request. Measurement system for vibration damping property Damping properties of ZERONY MPU-F series (1) Fire Characterization Test of MPU-F series IMO Res.A.653(16) pass (2) Loss factor JIS G 0602 : η = 0.34 (3) RoHS compliance Instruction for Use 1. Mixing Mix homogeneously with a stick or other tools 2. Cleaning the application surface Remove dust, grease, moisture and other contamination from the application surface. Clean the application surface with rag if necessary. 3. Coating with painting tools. Painting tools like brush, roller etc. 4. (Constrained plate) Put an upper plate on the MPU coated layer 5. Curing completely. ZERONY PUTTY : Paint for filling the cavity Applications Construction Transportation means Electronic & OA equipments Yacht & Ship Others

10 ZERONY T-PAD Series Thermal Conductive & Vibration Damping Sheet ZERONY T-Pad B-F series ZERONY T-Pad SIL-F series ZERONY T-Pad Series is a thermal interface sheet containing high thermal conductivity and good vibration damping properties simultaneously. Two types polymers are used as base materials laminated with releasing films. Modified-butyl rubber and modified-silicone rubber are compounded with high functional ceramics and additives. They can reduce solid-borne noise effectively and transfer unwanted heat to outside. Particularly, they have selfadhesiveness, so they can be installed easily. General Properties Specifications High vibration damping property High noise insulating property Good thermal conductivity Good mechanical property Suitable hardness for non-flat surfaces Excellent fire property Self-adhesiveness Various hardness Good heat resistance Good electrical insulating property Easy workability and good processability Appearances Thickness (mm) Specific gravity Hardness Heat conductivity (W/mK) Loss factor Volume Resistivity (Ω.cm) Dielectric Constant (εr) Fire classification Black & gray sheet TP sheet = 0.8 ~ 10.0 mm 1.5 ~ ~ 80 1, 1.5, 2.0, 2.5, 3.0 η = 0.2 ~ 0.3 Min. 1.0 x ~ 5.5 UL94V0 Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY T-Pad series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

11 Designation System Delivery Form ex) ZERONY T-Pad B-F T-pad : Thermal conductive pad B : Modified butyl rubber base F : Fire resistance ex) ZERONY T-Pad SIL-F T-pad : Thermal conductive pad SIL : Modified silicone rubber base F : Fire resistancev Sheets in cardboard boxes. (generally cut sheets) Thickness = 0.7 ~ 13.0 mm Size = ~ 500 1,000 (mm) Other sizes and die-cut shapes on request. (1) Loss factor η = 0.2 ~ 0.3 (2) Electric property Volume Resistivity (Ω.cm) = Min. 1.0 x 1013 Dielectric Constant (εr) = 5 ~ 5.5 (3) Heat conductivity (W/mK) 1, 1.5, 2.0, 2.5, 3.0 (4) Fire resistance UL94V0 (5) RoHS compliance Instruction for Use 1. Cut with scissors, knife or die to the desired size and shape 2. Remove dust, grease, moisture and other foreign matter from the application surface. 3. Put or apply ZERONY T-Pad on the plate Caution : Don t put heavy matter on ZERONY T-Pad series. Applications Transportation means Electronic & OA equipments Flat panel displays : LCD / PDP / LED / AMOLED Digital camera PC / Notebook Audio Others

12 ZERONY Websuler Series Sound Absorbing & Insulating Sheet Sample WEBSULER Series is a high-functional sound absorption non-woven material made by the melt-blown method using ultra-fine PP fibers harmless to human body. Although its weight is ultra-light, its softness and sound absorbing power are quite excellent, and also WEBSULER is a functional material combining heat insulation, water resistant and fire retardant with self-extinguishing property. General Properties High sound absorption coefficient Light weight Good heat insulation Self extinguishable resistance No toxic gas produced while burning Easy recycling Hydrophobic, low water absorption and good dryness Easy to handle and safe No debris while processing Harmless to human body and allergy free Specifications Appearances Width (mm) Weight (g/m 2 ) Thickness (mm) 8 (400G) ~ 20 (1000G) mm Length (M) Scrim Sheet and roll type, White 500 / 1000 / / 600 / 800 / ~ 100 / Roll Both-side white scrim Fire classification Fire resistant, Self-extinguishing property (UL 94HB, V2, V1 grades) Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Websuler series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

13 Designation System ex) Websuler 600G-QA 600G : Weight 600 g/m 2 Q : Quilting A : (One side) Acryl adhesive treated * General roll is not quilted nor coated with adhesive. * Special grades are available for the fire properties. (F grades) Delivery Form Roll type Other sizes and die-cut shapes on request. 100 M / roll (Websuler 600G) SEM of Websuler Sound Absorption Coefficient of Websuler ❶Flame retardant efficiency (Residual flame time : 0.0 sec Residual spark time : 0.0 sec Carried length : 6.1 cm Carried area : 20.6 cm 2 ) ❷FMVSS No. 302 : pass ❸ASTM E662 : Specific Optical Density of Smoke (Time to Max = 30.5 min, Ds max = 64) ❹BS 6853 : Toxic Fume : R = 0.42 ❺ASTM E84 Tunnel Test ❻Water repellency (Resistance to wetting : 4.4.4) ❼Heat insulation coefficient (0.022 W/mK) ❽RoHS compliance (Cd, Pb, Cr6+, Hg : not detected) Instruction for Use 1. Cut with scissors, knife or die to the desired size and shape before the release paper is removed. 2. Remove dust, grease, moisture and other foreign matter from the application surface. 3. Apply Websuler with proper pressure. 4. When necessary, use tack, self-tapping screw or other form tie. Applications Construction and civil engineering Transportation means Electric OA equipments Others Trade Marks : ZAMZAM, ZAMZAM-E, NAMYANG, NAMYANG HI-TEC, SOVI, SOVA, NOVI, NOVA, NOVICOM, NYCODAMP, NYCONICE, ATOPONE, MIND, PRO-MIND, NYCO A SOUTH KOREA NAMYANG NOVITECH Co.,Ltd. Head Office, Main Factory & R&D Center 34, Okcheong-gil, Hyangnam-eup, Hwaseong-city, Gyeonggi-do, , South Korea Tel Fax nyco@nyco.co.kr Anyang Factory Gyeonggi-do, Korea Uijeongbu Factory Gyeonggi-do, Korea Zerony Shopping Mall Busan, Korea China Beijing TDL Tech-Trade Co., Ltd. Tel Fax quan@tongdeli.com

14 ZERONY PET Series Sound Absorbing Soft Board ZERONY PET Series is a new harmless material of environmental affinity, made of polyester fiber based material, being developed by our accumulated R&D and manufacturing technologies for substitution of glass wool, rock wool, urethane foam, etc. ZERONY PET Series is a functional sound absorption material being manufactured to contain a variety of density, excellent heat resistance, outstanding sound absorption, and fire resistance. Thermally fusing polyester fibers are highly durable and harmless to human body through special treatment process. As ZERONY PET Series is not processed with any adhesives in a different way of glass wool or rock wool, it is very good for recycling and for water drainage, and also it has semi-permanent durability as it is neither weathered nor fly-scattered even in long term use. General Properties Specifications - High sound absorption property - Good for acoustic interior materials - Excellent dimensional stability - Easy installation work - High mechanical properties - No toxic gas produced while burning - Easy recycling - RoHS compliance Appearances Thickness Size Density Comments Sheet, Board (Generally Gray) 25, 50mm 1000mm * 2000mm 45K, 60K Self- extinguishable Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Pet series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use. ❶Flame retardant efficiency (Residual flame time : 0.0 sec Residual spark time : 0.0 sec Carried length : 28.0 cm, Carried area : 10.0 cm 2 ) ❷Heat-cycle test : 100, 10hrs 30, 10hrs, 10cycles : pass ❸Weather-O-meter: WV/Carbon Arc type, 300hrs, KSM F : pass ❹ Heat insulation coefficient : 0.034kcal / m h ❺RoHS compliance (Cd, Pb, Cr6+, Hg : not detected) Trade Marks : ZAMZAM, ZAMZAM-E, NAMYANG, NAMYANG HI-TEC, SOVI, SOVA, NOVI, NOVA, NOVICOM, NYCODAMP, NYCONICE, ATOPONE, MIND, PRO-MIND, NYCO A SOUTH KOREA NAMYANG NOVITECH Co.,Ltd. Head Office, Main Factory & R&D Center 34, Okcheon-gil, Hyangnam-eup, Hwaseong-city, Gyeonggi-do, , South Korea Tel Fax nyco@nyco.co.kr Anyang Factory Gyeonggi-do, Korea Uijeongbu Factory Gyeonggi-do, Korea Zerony Shopping Mall Busan, Korea China Beijing TDL Tech-Trade Co., Ltd. Tel Fax quan@tongdeli.com

15 ZERONY Board Series Sound Absorbing Rigid Board ZERONY Board Series (Acoustic Board) is an excellent interior board made of polyester fiber with high acoustic properties. These boards can be decorated with deluxe image as elegant design fabric adhered to high-pressed rigid board or various images printed on the board directly. As its weight is light, it can easily be installed. General Properties - High sound absorption property - Good for acoustic interior materials - Excellent dimensional stability - Easy installation work - High mechanical properties - No toxic gas produced while burning - Easy recycling - RoHS compliance Specifications Appearances Sheet, Board (Generally brown) Thickness 9 mm Size 1200mm * 4000mm Weight / Area 2.3 Kg/m 2 Comments Self- extinguishable Special grades are available. The listed data are obtained from tests made in our company and are legally ineffective. Information on and directions for the use of ZERONY Board Series are based on experimental and practical experiences. Local conditions and materials may influence the final result and it is desirable to make tests before use.

16 ZERONY Series "Enjoy Your Car-life Without Noise Bonnet Zerony Paint Fire Wall Zerony Sheet Combo Roof Zerony Sheet Combo Web Trunk Zerony Sheet Mat Combo Paint Door Zerony Sheet Paint Web Combo Wheel Fender Zerony Paint Sheet Floor Zerony Sheet Web

17 Total Material Solutions for Noise & Vibration Control!! Zerony Sheet Zerony Mat & Combo Zerony Websuler Zerony Paint